UltraGlow G33R-NG1 Natural Gas Owners & Installation Manual

Zero clearance rear direct vent gas fireplace

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G33R Zero Clearance Rear Direct Vent
WARNING:
If the information in these instructions are not followed exactly, a
fi re or explosion may result causing property damage, personal
injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and liquids
in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed installer,
service agency or the gas supplier.
Tested by:
918-002a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
www.regency-fi re.com
Gas Fireplace
MODELS:
G33R-NG1 Natural Gas
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
Installation Manual
G33R-LP1 Propane
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch: do
not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fi re department.
Owners &
01/03/06

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Summary of Contents for UltraGlow UltraGlow G33R-NG1 Natural Gas

  • Page 1 G33R Zero Clearance Rear Direct Vent Owners & Gas Fireplace Installation Manual MODELS: G33R-NG1 Natural Gas G33R-LP1 Propane WARNING: FOR YOUR SAFETY If the information in these instructions are not followed exactly, a What to do if you smell gas: fi...
  • Page 2 To the New Owner: Congratulations! You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS INTERNATIONAL. The G33R-1 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood fi replace at the fl...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page Page Operating Instructions Safety Label Operating Instructions ..........27 Safety Label ............... 4 Lighting Procedure ........... 27 Shutdown Procedure ..........27 Installation First Fire ..............27 Normal Operating Sounds of Gas Appliances ..27 Important Message ............. 5 Lighting Plate Instructions ........
  • Page 4: Safety Label

    SAFETY LABEL This is a copy of the label that accompanies each G33R-1 Zero Clearance Direct Vent Gas Fireplace. We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open.
  • Page 5: Installation

    INSTALLATION 14) Under no circumstances should any solid IMPORTANT: CLOTHING OR OTHER FLAMMABLE fuels (wood, paper, cardboard, coal, etc.) SAVE THESE MATERIAL SHOULD NOT BE PLACED be used in this appliance. ON OR NEAR THE APPLIANCE. INSTRUCTIONS 15) The appliance area must be kept clear and free of combustible materials, (gases and other fl...
  • Page 6: Locating Your Gas Stove

    INSTALLATION LOCATING YOUR MANUFACTURED CLEARANCES MOBILE HOME GAS STOVE The clearances listed below are Minimum ADDITIONAL distances unless otherwise stated: 1) When selecting a location for your stove, ensure that the clearances outlined on this REQUIREMENTS A major cause of chimney related page are met.
  • Page 7: Combustible Mantel Clearances

    INSTALLATION COMBUSTIBLE MANTELS Because of the extreme heat this fi replace emits, the mantel clearances are critical. Combustible mantel clearances from top of unit are shown in the diagram below. Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible board.
  • Page 8: Framing And Finishing

    INSTALLATION FRAMING AND FINISHING 1) Determine the total thickness of facing mate- Rear Termination rial (e.g. drywall plus ceramic tiles) to allow the fi nished surface to be fl ush with the front of the unit. Total facing thickness can vary from 1/2"...
  • Page 9: Exterior Vent Termination Locations

    INSTALLATION EXTERIOR VENT TERMINATION LOCATIONS UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace...
  • Page 10: Unit Assembly Prior To Installation

    Use three more screws Terminal Locations diagram on page 8. per standoff to attach securely to the top. Regency Direct Vent (Flex) System Termina- "C" Screw Position: tion Kit (Part # 946-513) includes all the parts...
  • Page 11: System (Flex)

    INSTALLATION with proper down slope for draining water. Fasten the cap to the outer wall with the 4 supplied screws. 6) Pull the centre 4"(100mm) liner and outer 6-7/8"(175mm) liner out enough to slip over the fl ue collars of the fi replace. 7) Apply Mill Pac over the fi...
  • Page 12: Rigid Pipe Venting Components List

    INSTALLATION RIGID PIPE VENTING COMPONENTS LIST All Simpson Dura-Vent components are available directly from FPI. Description Simpson Dura-Vent Selkirk Amerivent Direct VentGS Direct-Temp Direct Vent 6" Pipe Length, Galvanized 4DT-6 6" Pipe Length, Black 908B 4DT-6B 7" Pipe Length, Galvanized 7"...
  • Page 13: Venting Arrangements - Horizontal Terminations

    A vent guard should be used whenever the termination is lower than the specifi ed minimum or as per local codes. For horizontal terminations the Regency Direct Vent Flex System (see page 10) may be used for installations with a maximum continuous vent length of 10 ft (3.0m).
  • Page 14: Venting Arrangements - Vertical Terminations

    INSTALLATION RIGID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS (Propane & Natural Gas) The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations , using three 90 elbows (two 45 elbows equal one 90 elbow), with rigid pipe vent systems for Propane and Natural Gas.
  • Page 15: Rigid Pipe Venting Systems

    INSTALLATION RIGID PIPE VENTING SYSTEMS Horizontal or Vertical Terminations Vent Guard 946-506/P Vertical Vertical termination kit (optional) Termination (part #978) AstroCap Storm Collar Termination Cap (Part# 946-523) Adjustable (patent pending) Flashing 0/12 to 6/12 Vinyl siding standoff (Optional) Wall Thimble Pipe Length (Part #942) (see parts list)
  • Page 16: Vertical Terminations - Co-Linear Flex System

    INSTALLATION VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEM THE APPLIANCE MUST NOT BE Masonry chimneys may take various contours which the fl exible liner will accommodate. However, CONNECTED TO A CHIMNEY FLUE keep the fl exible liner as straight as possible, avoid unnecessary bending. SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.
  • Page 17: Venting Arrangements

    INSTALLATION Venting Arrangements - Vertical Terminations with Co-linear Flex System for both Residential & Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations. UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace...
  • Page 18: Venting - Horizontal Installations

    INSTALLATION b) Horizontal runs of vent must be sup- HORIZONTAL ported every three feet. Wall straps are INSTALLATIONS available for this purpose. 5) Mark the wall for a 10" x 10" square hole. Install the vent system according to the The center of the square hole should line manufacturer's instructions included with the up with the centerline of the horizontal pipe.
  • Page 19: Venting - Vertical Termination

    INSTALLATION 4) Assemble the desired lengths of pipe and vent pipe into the vent cap assembly. It is important that the vent pipe extends into the elbows. Ensure that all pipes and elbow vent cap suffi cient distance so as to result connections are in the fully twist-locked in a minimum pipe overlap of 1-1/4 inches.
  • Page 20: Gas Line Installation

    INSTALLATION HIGH ELEVATION GAS LINE G33R-1 SYSTEM DATA INSTALLATION This unit is approved in Canada for altitude 0 For 0 to 4500 feet altitude to 4500 ft. (CAN1 2.17-M91) with the orifi ce Burner Inlet Orifi ce Sizes: The gas line can be brought through either the supplied.
  • Page 21: Pilot Adjustment

    INSTALLATION LOG SET PILOT ADJUSTMENT 4) Light the pilot and turn the valve to "ON" position. INSTALLATION Periodically check the pilot fl ames. Correct 5) The pressure check should be carried out fl ame pattern has three strong blue fl ames: Read the instructions below carefully and with the unit burning and the setting should 1 fl...
  • Page 22 INSTALLATION 6) Place the bottom left front edge of Log 251 8) Place the embers on the front of the burner against the left edge of the burner tray and tray in the places shown on the photo. rest the log on the cutout on Log 253. 4) Place Log 254 on the front right side of the burner.
  • Page 23: Optional Fan

    INSTALLATION INSTALLING THE OPTIONAL FAN 120 Volt AC power is needed for the fan switch Note: A 120 Volt AC power cord can be in- To Remove the Fan and blower. A three wire power cord is provided stalled at rough-in stage so that the to be plugged into the receptacle.
  • Page 24: Flush Door

    INSTALLATION Optional Flush Trim FLUSH DOOR FLUSH LOUVERS Attach the round magnets to the back of the top 1) Install each top louver by clipping the louver The standard fl ush door comes with a black trim piece and to the bottom trim piece, then at- lip onto the Top Louver Bracket.
  • Page 25: Remote Control

    WALL THERMOSTAT REMOTE CONTROL 1) Run the supplied wire through the right or Use the Regency Remote Control Kit approved A wall thermostat may be installed if desired, left side inlet opening. Be careful not to for this unit. Use of other systems may void connect the wires as per the wiring diagram.
  • Page 26: Wiring Diagram

    INSTALLATION WIRING DIAGRAM NOTE: Even if the fan is not purchased is provided on the left hand side of the unit. A This heater does not require a 120V A.C. sup- with the unit, it is still a good idea to three wire power cord can also be used and ply for operation.
  • Page 27: Operating Instructions

    OPERATING INSTRUCTIONS 2) Turn gas control knob so indicator points OPERATING DO NOT BURN THE APPLIANCE to "OFF" position and allow 5 minutes for WITHOUT THE GLASS FRONT IN any gas in the combustion chamber to INSTRUCTIONS escape. PLACE. 1) Read and understand these instructions 3) Turn gas control knob counterclockwise During the fi...
  • Page 28: Lighting Plate Instructions

    NOT covered under warranty. Note: Aeration Adjustment should only be performed by an authorized Regency Installer at the time of installation or service. UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace...
  • Page 29: Maintenance Instructions

    OPERATING INSTRUCTIONS DOOR GLASS MAINTENANCE joints, Continuous condensation can cause corrosion of caps, pipe, and fi ttings. It may INSTRUCTIONS be caused by having excessive lateral runs, Your UltraGlow stove is supplied with high tem- too many elbows, and exterior portions of the perature, 5 mm tempered glass.
  • Page 30: Removing Valve

    MAINTENANCE REMOVING VALVE INSTALLING VALVE 1) Shut off the gas supply. 1) Attach the valve to the valve bracket with the 4 (m5x8 metric) screws provided. 2) Remove the louvers (and bay door if it is on). 2) Reconnect the "gas out" fl are fi tting with an 11/16"...
  • Page 31: Parts List

    PARTS LIST Main Assembly Part # Description Part # Description 1) 948-247 Spring Lever Handle 331-917 Complete Fan Assembly (Optional) 2) * Thermodisc Bracket 910-331/P Fan Moter 120 V 3) 948-045 #12 Jack Chain 4) 948-115 Spring 330-520 Flush Door Assembly 6) 430-129 Receptacle Box Mount 940-321/P...
  • Page 32 PARTS LIST Burner & Log Assembly Part # Description 330-524/P Valve Assy - Natural Gas 331-526/P Valve Assy - Propane 52) * Valve Tray 56) 910-190 Piezo Igniter & Nut 57) 910-378 S.I.T. Valve - Natural Gas 910-380 S.I.T. Valve - Propane 58) * Valve Bracket 59) *...
  • Page 33 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ UltraGlow G33R-1 Zero Clearance Rear Vent Direct Vent Gas Fireplace...
  • Page 34 NOTES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________...
  • Page 35: Warranty

    WARRANTY UltraGlow products, are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully in- spects each unit thoroughly before it leaves our door. UltraGlow is pleased to extend this one year warranty to the original purchaser of a UltraGlow product.
  • Page 36 Register your UltraGlow online at http://www.regency-fi re.com Installer: Please complete the following information Dealer Name & Address: ______________________________________________ ___________________________________________________________________ Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ Printed in Canada © Copyright 2006, FPI Fireplace Products International Ltd. All rights reserved.

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G33r-lp1G33r

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