Vulcan-Hart VK SERIES Installation & Operation Manual
Vk series gas fryers with kleenscreen plus filtration systems
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- Installation and operational manual (64 pages)
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INSTALLATION & OPERATIONAL MANUAL
With KleenScreen PLUS® Filtration Systems
1VK45C Shown
For additional information on Vulcan-Hart or to locate an authorized parts and
service provider in your area, visit our website at
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM
VK SERIES GAS FRYERS
MODELS:
1VK45A
ML-136885
1VK45D
ML-136886
1VK45C
ML-136887
1VK65A
ML-136888
1VK65D
ML-136889
1VK65C
ML-136890
1VK85A
ML-136891
1VK85D
ML-136892
1VK85C
ML-136893
1VK45AF
ML-136894
1VK45DF
ML-136895
1VK45CF
ML-136896
1VK65AF
ML-136897
1VK65DF
ML-136898
1VK65CF
ML-136899
1VK85AF
ML-136900
1VK85DF
ML-136901
1VK85CF
ML-136902
2VK45AF
ML-136903
2VK45DF
ML-136904
2VK45CF
ML-136905
2VK65AF
ML-136906
2VK65DF
ML-136907
2VK65CF
ML-136908
2VK85AF
ML-136909
2VK85DF
ML-136910
2VK85CF
ML-136911
3VK45AF
ML-136912
3VK45DF
ML-136913
3VK45CF
ML-136914
3VK65AF
ML-136915
3VK65DF
ML-136916
3VK65CF
ML-136917
3VK85AF
ML-136918
3VK85DF
ML-136919
3VK85CF
ML-136920
4VK45AF
ML-136921
4VK45DF
ML-136922
4VK45CF
ML-136923
www.vulcanequipment.com
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-32971 REV. K (December 2012)
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Table of Contents
Related Manuals for Vulcan-Hart VK SERIES
Summary of Contents for Vulcan-Hart VK SERIES
- Page 1 4VK45DF ML-136922 4VK45CF ML-136923 1VK45C Shown For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www.vulcanequipment.com VULCAN-HART 3600 NORTH POINT BLVD. DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222 WWW.VULCANEQUIPMENT.COM...
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Page 2: Important For Your Safety
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. VULCAN-HART F-32971 Rev. K (December 2012) -
Page 3: Table Of Contents
REMOVING EXCESS DEBRIS FROM THE FILTER………….. FLUSH AND DISCARD…………………………………………….. 26 BOIL OUT BYPASS™…………………………………………….. THERMAL OVERLOAD PROTECTION RESET BUTTON…… MAINTENANCE………………………………………………………….. FLUE VENT INSPECTION……………………………………….. Service in the US and Canada…………………………………... Alarms and Error Messages…………………………………….. TROUBLESHOOTING…………………………………………………….. Troubleshooting Chart………………………………………………. 29 VULCAN-HART F-32971 Rev. K (December 2012) -
Page 4: Introduction
VK SERIES GAS FRYERS INTRODUCTION GENERAL Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance. Before installing the fryer, thoroughly read this manual and carefully follow all instruction. -
Page 5: Installation
Do not permit fans to blow directly onto fryer. Keep the fryer area free and clear from combustibles. Avoid wall-type fans, which create cross-currents within a room. Avoid open windows next to sides or back. VULCAN-HART F-32971 Rev. K (December 2012) -
Page 6: Codes And Standards
The fryer must be restrained to prevent tipping and the splashing of hot liquid. The means of restraint may be the manner of installation, such as connection to a battery of appliances, installing the fryer in an alcove, or by separate means such as adequate ties. VULCAN-HART F-32971 Rev. K (December 2012) -
Page 7: Flue Connection
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. Electrical diagram located on inside of door. VULCAN-HART F-32971 Rev. K (December 2012) -
Page 8: Gas Connection
Standard for Connectors for Movable Gas Appliances, ANSI Z21.69, CAN/CGA- 6.16, and a quick-disconnect device that complies with the Standard for Quick- Disconnect Devices for Use with Gas Fuel, ANSI z21.41.CSA 6.9 or Quick- Disconnect Devices for Use with Gas Fuel. VULCAN-HART F-32971 Rev. K (December 2012) -
Page 9: Leveling The Fryer
The restraining device should be attached to the cutout on the back panel. See illustration for location. The fryer must be installed with a connector (not supplied by Vulcan) complying with the above codes. The fryer must be installed with restraining means to guard against transmission of strain to the connector. -
Page 10: Operation
If the fryer shuts down due to overheating, DO NOT power up the fryer until the shortening temperature is below 300°F (149°C). If an overheating situation persists, contact your local Vulcan-Hart authorized service office. BEFORE FIRST USE Cleaning New units are wiped down at the factory to remove any visible signs of dirt, oil, grease, etc. -
Page 11: Basic Frying Instructions
Replace shortening if it becomes poorly flavored. Keep equipment and surrounding clean. Use tank covers when not in use. (accessory). Set thermostat correctly. Remove excess moisture and particles from food products before placing on fryer. VULCAN-HART F-32971 Rev. K (December 2012) -11-... -
Page 12: Turning On The Fryer
For solid state digital and programmable computer controls the power burner will light automatically. The power burner will cycle on and off throughout the melt cycle and continue afterwards maintaining the set temperature. VULCAN-HART F-32971 Rev. K (December 2012) -12-... -
Page 13: Programming The Solid State Knob (A) Control
VK SERIES GAS FRYERS VULCAN-HART F-32971 Rev. K (December 2012) -13-... -
Page 14: Programming The Solid State (D) Control
VK SERIES GAS FRYERS Programming the Solid State Control Programming the Computer Control VULCAN-HART F-32971 Rev. K (December 2012) -14-... -
Page 15: Extended Shutdown
Open the door to the fryer. Press the power switch to the OFF position. EXTENDED SHUTDOWN 1. Thoroughly drain the fryer. Refer to DRAINING THE FRYER. 2. Clean the fryer according to CLEANING. 3. Turn off the main gas shutoff valve. VULCAN-HART F-32971 Rev. K (December 2012) -15-... -
Page 16: Turning Off The Fryer
Once pressed, the gas power burner will ignite and begin heating the oil to desired temperature. 10. Press the START button for solid state knob control (A) and gas power burner with ignite and begin heating the oil. VULCAN-HART F-32971 Rev. K (December 2012) -16-... -
Page 17: Draining The Tank
7. Close the drain valve and refill the tank with water. Add 1 cup (1/4 L) of vinegar to neutralize alkaline left by the cleaner. Solution level must be between the MIN and VULCAN-HART F-32971 Rev. K (December 2012) -17-... -
Page 18: Cleaning
Remove discolorations by washing with any detergent or soap and water. Use a self-soaping, non-metallic scouring pad for particularly stubborn discolorations. Always rub with the grain of the stainless steel. Do not use a metallic scoring pad or harsh cleaners. VULCAN-HART F-32971 Rev. K (December 2012) -18-... -
Page 19: Kleenscreen Plus® Installation & Operation Manual
Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery. Close the drawer. See Figures 1, 2 3 and 4 Suction Tube Filter Screen Filter Insert Knurled Bottom Fitting Fig. 1 VULCAN-HART F-32971 Rev. K (December 2012) -19-... - Page 20 Filter Screen Lays Flat On Bottom of Filter Pan Fig. 3 Micro-Filtration Fabric Envelope Assembly: Same Suction Tube Fabric Envelope Insert (Different from Screen Assembly) Fabric Envelope Closing Clip Same Knurled Knob Fig. 4 VULCAN-HART F-32971 Rev. K (December 2012) -20-...
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Page 21: Remove & Replace Kleenscreen Plus ® Filter Envelope
Step 6 Reposition the filter tube into the provided clip. Align filter tube so that the end of the “S” Tube engages the Oil Receptacle fitting each time the drawer is opened and closed. VULCAN-HART F-32971 Rev. K (December 2012) -21-... -
Page 22: Operation
Do NOT heat the fryer during the filtering procedure. Permanent damage to your fry tank may occur and warranty may be voided. 2. Vulcan recommends adding an oil treatment media to the oil prior to filtering. 3. Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position. -
Page 23: Filtering Solid State Knob (A) Controls
VK SERIES GAS FRYERS VULCAN-HART F-32971 Rev. K (December 2012) -23-... -
Page 24: Filtering Solid State (D) Controls
VK SERIES GAS FRYERS Filtering Instructions for Solid State Controls VULCAN-HART F-32971 Rev. K (December 2012) -24-... -
Page 25: Filtering Computer (C) Controls
VK SERIES GAS FRYERS Filtering Instructions for KleenScreen PLUS® Fryers with Computer Controls VULCAN-HART F-32971 Rev. K (December 2012) -25-... -
Page 26: Filtering Tip
6. Disconnect the discard hose. The hose connection will be hot due to the temperature of the oil that was discarded. Be careful to let the hose drain before putting away. Close the drain valve and fill the fry tank with new oil. VULCAN-HART F-32971 Rev. K (December 2012) -26-... -
Page 27: Boil Out Bypass
The arrow in Figure 7 shows the location of the reset button; located on the front off the motor / pump facing towards you. Hot oil and hot parts can cause burns. Fig. 7 VULCAN-HART F-32971 Rev. K (December 2012) -27-... -
Page 28: Maintenance
When the fryer is cool, inspect annually. Check the flue and clear any obstructions. Service in the US and Canada Contact you local Vulcan-Hart Service office or address on the front of this manual. ALARMS AND ERROR MESSAGES NO OR LOW GAS SUPPLY – If no action is taken after 90 seconds, an alarm sounds continuously, the heat demand is disabled and any running cooking cycles are cancelled. -
Page 29: Troubleshooting
Suction tube not seated correctly in receptacle block. Filter screen is clogged and needs cleaning. Shortening is too thick / cold. Heat oil up to min. 300º F. Discard valve lever not fully engaged either for filtering or discarding. VULCAN-HART F-32971 Rev. K (December 2012) -29-...