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Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.
Grease Grabber™ Power Play
The Greenheck Grease Grabber™ Power Play
is a pre-engineered electrostatic precipitator
type filtration pollution control unit with
integral exhaust fan (available without exhaust
fan as an option). The unit is designed to
remove grease and smoke particles as well
as odor molecules from the kitchen exhaust
airstream. This installation manual covers
procedures for receiving, installing, and
maintaining the filtered section of the unit.
For additional instructions and maintenance
information on the integral exhaust fan,
when applicable, refer to the fan nameplate
to determine model type and visit www.greenheck.com to
download the corresponding manual.
General Safety Information
Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards.
Other considerations may be required if high winds
or seismic activity are present. If more information
is needed, contact a licensed professional engineer
before moving forward.
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch
or breaker to prevent accidental power up.
CAUTION
When servicing the fan, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
CAUTION
Do not install this equipment in explosive
atmospheres.
1
Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System
Grease Grabber™ Power Play
Kitchen Exhaust Pollution Control System
• Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electric Code (CEC) in
Canada.
• The rotation of the fan wheel is critical. It must
be free to rotate without striking or rubbing any
stationary objects.
• Fan motor must be securely and adequately
grounded.
• Do not spin fan wheel faster than maximum
cataloged fan rpm. Adjustments to fan speed
significantly effects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
• Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
• Verify that the power source is compatible with the
equipment.
• Never open access doors to a duct while the fan is
running.
• The precipitator contains safety electrical interlock
switches at all maintenance access doors. Do not
attempt to defeat these interlocks.
Part Number 474754
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Table of Contents
Summary of Contents for Greenheck Grease Grabber Power Play
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Page 1: General Safety Information
Part Number 474754 Grease Grabber™ Power Play ® Kitchen Exhaust Pollution Control System Installation, Operation and Maintenance Manual Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. -
Page 2: Removing From Storage
Any physical damage to the unit after enough blocking to prevent it from settling into soft acceptance is not the responsibility of Greenheck Fan ground. Locate parts far enough apart to permit air Corporation. -
Page 3: Table Of Contents
Table of Contents An aluminum mesh pre-filter removes large airborne particles from the incoming airstream prior to reaching the ionizer cell. The permanent electrostatic collector Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 section removes grease and smoke particles from Rigging/Placing Equipment . -
Page 4: Installation
High Voltage Cable Filter Quantities High voltage cable is supplied to connect the ionizer/ Safety Filter Safety Filter Unit collector sections of the precipitator to the ionizer and Quantity Quantity Size collector terminals in the Power Pack. The red cable (2 ft. -
Page 5: Duct Connections
9. The remote mounted detergent dispenser frame NOTE mounts to a foundation using the four mounting For unit sizes 06-08 and 06-09, a minimum 2 inch holes located at the base of the unit. For details on incoming water service is required. wiring this item, refer to the ELECTRICAL section. -
Page 6: Electrical
Electrical Knockout locations for conduit connections to carry the high voltage cables are located at the top and Once all system components are installed plumbing side of the system power pack and the sides of the connections for the system can be made. It is terminal box on top of the cabinet assembly. -
Page 7: Exhaust Fan Motor Wiring
Terminate the other end of the high voltage cables Connect the power pack to the system control at the system cabinet on the unit housing. Ensure panel using 14 gauge wire. Wire terminals 1, 2, and enough cable is run to reach approximately 2 inches 3 in the power pack to terminals 1TB17, 2TB4, and past the high voltage spark plug terminal point on the ground, respectively, in the system control panel. -
Page 8: Manual Vs. Auto Operation
Manual versus Auto Operation • Enter month using numbered keypad, press enter. • Scroll over to day, using numbered keypad enter Greenheck recommends the system be set up to day, press enter. operate automatically. This will assure routine wash cycles are completed, which will enhance system • Scroll over to year, using numbered keypad enter reliability. -
Page 9: Washing
2. WASH: System goes through cycles to clean and Figure 6: WASH Mode Indicating Light and dry dirty ionizing-collecting cells Component Status 3. RESET: Returns the system to the NORMAL mode Indicating Light Status if a WASH cycle is accidentally initiated Control System 4. -
Page 10: Detergent Dispenser
Maintenance Normal Routine service is required in order to ensure optimum performance and reliability of the system. A. Aluminum Mesh Pre-filters & Post Filters: These RESET Wash Delay metal filters in the precipitator should be removed and thoroughly cleaned on a minimum two (2) week interval, removing any grease and particulate RESET buildup. - Page 11 To access the pre- and post-mesh filters and ionizing collecting cells, follow these instructions. 1. Rotate the disconnect knob on the upper right hand corner of the System Control to the OFF position. “Lock Out” the system by flipping the red lever in the handle outward and securing it with a padlock.
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Page 12: Maintenance Log
55 GALLON DETERGENT DISPENSER ESP DRAIN PAN WASH MANIFOLDS 3 INCH DRAIN LINE WATER COLUMN Plumbing and Electrical Schematics 1/2-INCH DETERGENT DISPENSER LINE FIELD WIRING DIAGRAM INPUT POWER ___ VAC, 3 PH, __ HZ INPUT POWER ___ V, __ HZ, 1 PH. __ AMP SERVICE EXHAUST FAN MOTOR... - Page 13 CONTROL PANEL Fan Wiring FIRE SYSTEM N/O DRY CONTACT CLOSES IN THE EVENT OF A FIRE (BY OTHERS) EXHAUST FAN DENOTES TERMINAL CONNECTION IN POWER PLAY CONTROL PANEL DENOTES FIELD WIRING N MOTOR INPUT POWER FAN MOTOR ___V, 60HZ, 3PH 120 VAC HAND OFF AUTO...
- Page 14 Plumbing and Electrical Schematics 1021 COM. 1001 GND. Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System...
- Page 15 Grease Grabber™ Power Play Kitchen Exhaust Pollution Control System...
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Page 16: Warranty
AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at: www.amca.org. ® Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com 474754 • Grease Grabber™ Power Play, Rev. 1, January 2012 Copyright 2012 © Greenheck Fan Corp.