Superior SDV35-N Installation Instructions Manual

Sdv35 direct-vent gas fireplaces
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P/N 700036M Rev. G 01/2011
This manual is one of a set of two supporting this product.
Refer to P/N 725039M for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement
en faire la demande. Numéro de la pièce 700036CF.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour
consultation ultérieure.
This appliance may be installed as an OEM installation in a manufactured home (USA only) and must be
installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, in the United States or the Standard for Installation in Manufactured
Homes, CAN/CSA Z240 MH, in Canada. This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING / AVERTISSEMENT / AVISO
• HOT GLASS WILL CAUSE
BURNS.
• DO NOT TOUCH GLASS
UNTIL COOLED.
• NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury,
or death.
-
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
department.
- Installation and service must be performed by a
INSTALLATION INSTRUC TIONS
SDV35 Direct-Vent
Gas Fireplaces
MODELS
OTL Report No. 116-F-32-5
• UNE SURFACE VITRÉE CHAUDE
PEUT CAUSER DES BRÛLURES.
• LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT : Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incindie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d'essence ni d'autres vapeurs
ou liquides inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
MILLIVOLT:
SDV35-N
Portland
US
• EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
• USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
• LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.

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Summary of Contents for Superior SDV35-N

  • Page 1 INSTALLATION INSTRUC TIONS SDV35 Direct-Vent Gas Fireplaces P/N 700036M Rev. G 01/2011 This manual is one of a set of two supporting this product. MODELS Refer to P/N 725039M for Care and Operation Instructions. MILLIVOLT: Ce manuel est disponible en francais, simplement SDV35-N en faire la demande.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS PACKAGING GENERAL INFORMATION Packaging .........Page 2 The assembled vented gas fireplace heater is WARNING Introduction ........Page 2 packaged with: General Information ......Page 2 Young children should be care- 1 - One log set located in firebox area. Requirements for the fully supervised when they are 2 - One envelope containing the literature...
  • Page 3 Note: Installation and repair should be done The appliance, when installed, must be electri- WARNING by a qualified service person. The appliance cally grounded and wired in accordance with local codes or, in the absence of local codes, should be inspected before use and at least Improper installation, adjust- with the National Electrical Code, ANSI/NFPA annually by a professional service person.
  • Page 4: Requirements For The Commonwealth Of Massachusetts

    Gas Pressure - All Models Orifice Sizes - Sea Level to High Altitude (All Models) PIEZO Tables 2 and 3 show the appliances' gas IGNITER CONVERTIBLE PILOT These appliances are tested and approved for pressure requirements: HI/LO REGULATOR ADJUSTMENT GAS CONTROL (adjusts flame height SCREW installation at elevations of 0-4500 feet (0-1372...
  • Page 5: Cold Climate Insulation

    COLD CLIMATE INSULATION For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under APPLICATION TOP VENT floor on which the appliance rests, if floor is VERTICAL VENT HORIZONTAL VENT...
  • Page 6: Vent Termination Clearances

    VENT TERMINATION CLEARANCES Vertical Vent Termination Clearances Termination Heights For Vents These instructions should be used as a Above Flat Or Sloped Roofs TERMINATION HEIGHTS FOR VENTS ABOVE guideline and do not supersede local codes FLAT OR SLOPED ROOFS Ref. NFPA 54 / ANSI Z223.1 Horizontal Overhang in any way.
  • Page 7 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS NOTE: Local Codes Or Regulations May Require Different Clearances. See Item D in the Text Below. NOTE: Location Of The Vent Termination Inside Exterior Wall Must Not Interfere With Access To The Corner Detail Electrical Service.
  • Page 8: Appliance And Vent Clearances

    MINIMUM CLEARANCES TO COMBUSTIBLES Appliance and Vent Clearances Hearth Extension A hearth extension is not required with this appliance. If a hearth extension is The appliance is approved with zero clearance to used, do not block the lower control compartment door. Any hearth extension used is for appear- combustible materials on all sides (as detailed ance only and does not have to conform to standard hearth extension installation requirements.
  • Page 9: Detailed Installation Steps

    Step 1. FRAMING TYPICAL INSTALLATION SEQUENCE WARNING The typical sequence of installation is outlined Frame these appliances as illustrated in Figures Failure to position the parts in below. However, each installation is unique 12 and 13 on Pages 10 and 11 (Figure 13 accordance with these diagrams and may result in variations to the steps applies to corner framing installations only).
  • Page 10: Fireplace Specifications

    FIREPLACE SPECIFICATIONS ** Framing with Square Horizontal Terminaion SV4.5HT-2 **Framing With Square Horizontal Termination SV4.5HT-2 Framing Dimensions - Inches (millimeters) **Framing should be constructed VENT FRAMING - of 2 x 4 or larger lumber. Model TOP VENT WITH ONE 90� ELBOW 10-1/2 SDV35 42-1/4 (1073)
  • Page 11: Step 2. Routing Gas Line

    Fireplace Dimensions - Inches (millimeters) Inches 7 1/4 (184) Model (millimeters) 42-1/4 57-1/2 40-5/8 19-3/16 28-3/4 6-1/8 SDV35 (1073) (1461) (1032) (487) (730) (156) Note- Model SDV35 - • Venting requirements for rear vent applications in corner installations, the horizontal vent length “a” to “b,” must not exceed 28 inches (711). •...
  • Page 12: Step 3. Install The Venting System

    Step 3. INSTALL THE VENT SYSTEM WARNING Vent Restrictor Installation General Information (Top Vent) Failure to reinstall and securely tighten cover plate screws could These instructions should be used as a A vent restrictor may be needed when vertically ter- guideline and do not supersede local codes minating the vent system above the roof (when using result in leakage of flue products...
  • Page 13: Vertical Termination Systems

    VERTICAL TERMINATION SYSTEMS (ROOF) VENT SECTION LENGTH CHART VENT SECTION LENGTH CHART See Figure 19 and Figures 29-33 on Pages 17 and Nominal Nominal Section Length (inches) Section Length 18 and their associated Vertical Vent Tables which i t c (inches) illustrate the various vertical venting configurations Net Section...
  • Page 14 Vertical (Offset) Installation B. Attach vent components to appliance To add another vent component to a length of - Secure Vent SV4.5 direct-vent system compo- vent run, align the dimpled end over the inclined Analyze the vent routing and determine the nents are unitized concentric pipe components channel end of the previously installed section, quantities of vent sections and number of elbows...
  • Page 15 E. Support the vertical vent run sections Twist elbow sections in a clockwise direction -Support the vertical portion of the venting only so as to avoid the possibility of unlocking Outer Pipe Of Chimney system every 8 feet (2.4m) above the fireplace any of the previously connected vent sections.
  • Page 16 J. Install the storm collar - Install the storm Align the termination over the end of the pre- collar, supplied with the flashing, over the viously installed section, adjusting the radial vent/flashing joint. See Figure 27. Loosen the alignment until the four locking dimples of storm collar screw.
  • Page 17: Vertical Vent Tables And Figures

    VERTICAL VENT FIGURES/TABLES Table A Notes: When using Secure Flex, use Firestop / V Minimum H Maximum • Secure Vent™ (rigid vent pipe) is shown Spacer SF4.5VF. in the Figures; Secure Flex™ (flexible vent feet (meter) feet (meter) pipe) may also be used. (0.610) (0.305) •...
  • Page 18: Horizontal Termination System

    VERTICAL VENT FIGURES/TABLES (CONTINUED) Table C Maximum H Maximum V Minimum feet (meter) feet (meter) feet (meter) Ceiling (1.524) (0.610) (0.305) Firestop / Spacer (3.048) (1.219) (0.610) (SV4.5VF) (4.572) (1.829) (0.914) (6.096) (2.438) (1.219) Wall Firestop/ Spacer (SV4.5HF) V + V 1 + H + H 1 = 40 feet (12.2 m) Max H = 8 feet (2.438 meters) Max.
  • Page 19 TYPICAL HORIZONTAL VENT INSTALLATION Building Support Brackets Support Horizontal / Inclined Run Framing SV4.5 HT-2 Termination SV4.5E90 Shown Elbow SV4.5L6/12/24/36/48 Vent Sections Exterior Ceiling Firestop / Spacer Wall Vertical Support Bracket Spacing Rise Every 5 ft (1.52 m) When Using Secure Flex, Use Firestop / Spacer SF4.5VF SV4.5 HT-2 Termination...
  • Page 20 J. Assemble vent run to exterior wall - If not previously measured, locate the center of the To help minimize water infiltration it is vent at the exterior wall. Prepare an opening as recommended that the Firestop/Spacer (SV4.5HF) be installed on the exterior described in Step B.
  • Page 21: Horizontal Vent Tables And Figures

    See Table 8 as an aid in venting component selection for a particular WARNING range of exterior wall thicknesses. Under no circumstances, may separate sections of Venting Components Required for Various Exterior Wall Thick- concentric flexible vent pipe be joined together. nesses, when using Square Termination Kit (SV4.5HT-2) Vent Components Required Exterior Wall Thickness - inches (mm)
  • Page 22 HORIZONTAL VENT FIGURES / TABLES (CONTINUED) Table H V Minimum Maximum H Maximum feet (meter) feet (meter) feet (meter) (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) � Wall (4.572) (1.829) (0.914) Firestop/Spacer (6.096) (2.438) (1.219) (SV4.5HF) V + H + H 1 = 40 feet (12.2 m) Max �...
  • Page 23 HORIZONTAL VENT FIGURES / TABLES (CONTINUED) Table K � Wall Firestop/Spacer V Minimum Maximum H Maximum (SV4.5HF) feet (meter) feet (meter) feet (meter) (1.524) (0.610) (0.305) (3.048) (1.219) (0.610) (4.572) (1.829) (0.914) (6.096) (2.438) (1.219) Square termination V + H + H 1 + H 2 = 40 feet (12.2 m) Max (SV4.5HT-2) shown.
  • Page 24: Venting Using Flexible Vent Pipe

    VERTICAL OR HORIZONTAL VENTING USING Flex Vent SECuRE FLEX KITS AND COMPONENTS NOTE: Outer pipe is pulled away to show the detail of the inner pipe. Securing Screw - 3 places, equally spaced, just below Secure Flex™ venting kits and components gear clamp.
  • Page 25: Step 4. Field Wiring

    Step 4. FIELD WIRING FORCED AIR BLOWER Note: The gas valve is set in place and pre-wired (FBK-100 provided) at the factory. (See Figure 47) - CAUTION A. SIT and Honeywell Millivolt Wiring The blower and blower ON/Off control switch (See Figure 46) are factory installed.
  • Page 26: Step 5. Connecting Gas Line

    Step 5. CONNECTING GAS LINE Gas Flex Line Connector All codes require a shut-off valve mounted in GAS CONNECTION 3/8" NPT x the supply line. The orientation of the shut-off 1/2" x 3/8" Flare Valve Flare Fitting valve should face the front. Figure 48 illustrates Shut-off Valve two methods for connecting the gas supply.
  • Page 27: Step 6. Verifying Appliance Operation

    TEST ALL CONNECTIONS FOR GAS LEAKS With the gas line installed, run initial system (FACTORY AND FIELD): checkout before closing up the front of the SIT MILLIVOLT PILOT ASSEMBLY appliance. Follow the pilot lighting instructions Proper Pilot Flame Appearance provided in the Care and Operation Instructions WARNING Igniter Rod Hood...
  • Page 28: Step 7. Installing Logs

    Step 7. INSTALL VOLCANIC STONE, NOTE: Turn off all electricity to the appliance INSTALLATION PROCEDuRE before you install volcanic stone, embers and GLOWING EMBERS AND LOGS logs. Carefully position the ceramic fiber logs into the firebox as shown in Figure 54. Logs should 1.
  • Page 29: Log Placement Instructions

    MODEL SDV35 Log Placement Instructions LOG SET Catalog Number H3367 * Item Description Log, Rear Log, Top Left Log, Center Log, Top Right * Item "letters" above correspond to photos Install the Embers, Volcanic Stone and Logs in the order shown here (1 through 5) and per the instructions on Page 28.
  • Page 30: Step 8. Installing Glass Door

    Step 8. INSTALLING THE GLASS DOOR Removing Glass Enclosure Panels Step 9. BURNER ADJUSTMENTS (see Figure 55) Flame Appearance and sooting 1. Remove the top louver assembly by gently Proper flame appearance is a flame which is WARNING lifting it upward until the hook catches on blue at the base and becomes yellowish-orange both sides clear the locating slots.
  • Page 31: Step 10. Hood Installation

    Burner Air Shutter Adjustment Procedure Burner Flame Appearance Model SDV35 WARNINGS • Air shutter adjustment should only be performed by a qualified professional service technician. • Ensure front glass panel are in place and sealed during adjustment. CAUTIONS • Soot will be produced if the air shutter is closed too much.
  • Page 32: Step 11. Attaching Safety-In-Operation Warnings

    Step 11. ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installer's responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. ATTACHING SAFETY-IN-OPERATION APPOSITION DES MISES EN GARDE RELATIVES COLOCACIóN DE ADVERTENCIAS DE WARNINGS à...
  • Page 33: Installation Accessories

    INSTALLATION ACCESSORIES Item Cat. No. Model Description H1968 SV4.5HT-2 Horizontal Square Termination With Firestop / spacer (H2246) & Adapter (74L61) H2152 SV4.5CGV-1 Vertical Termination Cap 77L70 SV4.5L6 6 Inch (152 mm) Vent Section 77L71 SV4.5L12 12 Inch (305 mm) Vent Section 77L72 SV4.5L24 24 Inch (610 mm) Vent Section...
  • Page 34 INSTALLATION ACCESSORIES Item Cat. No. Model Description H1969 SF4.5HT-2 Horizontal Square Termination (without flex) 77L87 SFKIT12S Flex Square Term. (with 12 inch [305 mm] * compressed flex) 77L88 SFKIT18S Flex Square Term. (with 18 inch [457 mm] * compressed flex) 77L89 SFKIT24S Flex Square Term.
  • Page 35 INSTALLATION ACCESSORIES Item Cat. No. Model Description 92L07 SV-MHPK1 Manufactured Home Pipe Kit (SV) - 1/12 Pitch 92L08 SV-MHPK2 Manufactured Home Pipe Kit (SV) - 2/12 Pitch 92L09 SV-FSTFE Firestop Thimble (SV) - Flat, with Extension 92L10 SV-FST1E Firestop Thimble (SV) - 1/12 Pitch, with Extension 92L11 SV-FST2E Firestop Thimble (SV) - 2/12 Pitch, with Extension...
  • Page 36: Gas Conversion Kits

    GAS CONVERSION KITS INSTALLATION INSTRUCTIONS Step 1. TURN OFF THE GAS SUPPLY TO THE WARNING APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold. This conversion kit shall be installed by a qualified service agency in accor- dance with the manufacturer’s instructions and all applicable codes and CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE...
  • Page 37 Step 6. See Figure 60 and remove the pilot Use a 7/16" open end wrench and turn the Step 8. (Refer to Figure 64) hood assembly to access the hexed pilot orifice. pilot hex fitting counter-clockwise 1/4 turn. Remove and replace the orifice with the one (See Figure 63).
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © 2005 Lennox Hearth Products P/N 700036M REV.

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