Sears Craftsman 113.199200 Owner's Manual

10" radial saw
Table of Contents

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This
Manual
For
Future
Reference
Sears
owners
manual
MODEL NO.
113.199200
SAW ONLY
113.199250
SAW WITH
LEGS
Serial
Number
Model and serial
number
may be found
at the front
of the base.
You should
record
both
model
and serial
number
in a safe place
for
future
use.
CAUTION:
Read
GENERAL
and
ADDITIONAL
SAFETY
INSTRUCTIONS
carefully
CRRFTSMRN
IO-INCH
RADIAL
SAW
• assembly
• operating
• repair
parts
Sold
by SEARS,
ROEBUCK
AND
CO.,
Chicago,
IL. 60684
U.S.A.
Part
No. 63888
Printed
in U.S.A.

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Summary of Contents for Sears Craftsman 113.199200

  • Page 1 Save This Manual Future Reference Sears owners manual MODEL NO. 113.199200 SAW ONLY 113.199250 SAW WITH LEGS Serial Number Model and serial number may be found at the front of the base. CRRFTSMRN You should record both model and serial number in a safe place future...
  • Page 2 FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL If within year from date purchase, this Craftsman Radial fails to a defect in material workmanship, Sears will repair free of charge. WARRANTY SERVICE AVAILABLE SIMPLY CONTACTING NEAREST SEARS SERVICE CENTER/DEPARTMENT THROUGHOUT UNITED STATES.
  • Page 3 additional safety instructions for radial saws CAUTION: Always disconnect power cord before Before starting work, verify that play exists removing guard, changing cutting tool, changing between cohJmn & column support, can!age, and that arm, yoke, and bevel locks/clamps set-up making adjustments.
  • Page 4 additional safety instructions for radial saws --The sawblade, dado, or other cutting tool must DO NOT pull theworkpiecethroughthesawblade- removed from arbor before using position your body at the nose (in-feed) side of the accessory shaft (rear end of the saw motor). NEVER guard: start...
  • Page 5 19. During ripandriptypecuts, t heworkpiece must b e Never operate this saw when equipped 9vith a dado helddownonthetableandagainst thefence with head molding head unless mc)lding head push stick, push block, featherboards. guard is installed see listing recommended featherboard is made of solid lumber per sketch.
  • Page 6 electrical connections ALTER -FHE GROUNDING PRONG (1) The orange-colored wire on number 6 terminal. MANNER. Use an adapter as shown and always connect (2) The brown-colored w_re on number 5 terminal. the grounding lug to known ground. Use the 120V power-cord plug furnished with...
  • Page 7 If the pr(>tector opens the line and stops the saw motor, Most motor troubles tracedi loose _mmediately press switch "'OFF" incorrect connections, overloading, reduced input position, and allow the motor to cool. voltage (such as small size wires in the supply circuit) overly lung...
  • Page 8 CONTENTS Guarantee ........Location and FunctioH of Controls ....General Safety Instructions for Power Tools ..Basic Saw Operations ......Additional Safety Instructions for Radial Saws ..Adjustments to Compensate Wear ....Electrical Connections ......Trouble Shooting ......Assembly and Alignment ......
  • Page 9 Thefollowing parts areincluded w ithModel 113.199250. Table t.oose Parts Qty. Leg ........Stiffener, L.H ......Stiffener, R.H ......Loose Parts Bag Part No. 63752 (containing the following items): - Screw, Truss Hd. 1/4-20 x 5/8 ....j '_%. - Lockwasher, 1/4 External ....
  • Page 10 X in top of legs. Install screws, washers and nuts as shown. If you mount th,_ saw on any other Craftsman base or flat bench, make sure Elevation Crank has proper clearance rotate.
  • Page 11 ....positivu switch is "OFF" and power cord unplugged thfu out entre p_ocedure. REMOVE CARRIAGE STOP SCREW, LOCKWASHER TAG. Read understand warning before discarding. _"-- Wq.ENC_ SUPPLIED LOCK BEFORE PROCEEDING. HOLDING CARRIAGE ASSEMBLY WITH BOTH HANDS, CAREFULLY START SLIDE CARRIAGE ONTO TRACKS.
  • Page 12 assembly and alignment ALIGNMENT PROCEDURE IMPORTANT: IN ORDER TO OBTAIN MAXIMUM CUTTING [ABLE _4OUNTI SUPPORT CHANNEL ACCURACY, FOLLOWING STEPS MUST CAREFULLY FOLLOWED. BECOME THOROUGHLY FAMILIAR WITH THESE STEPS SO THAT YOU CAN AL WA YS MAINTAIN YOUR PROPER ALIGNMENT. ACCURACY EACH ADJUSTMENT ALWAYS...
  • Page 13 FqONT TABLE /_\\(IN dPSID£ DO,Vi_ POSITION) HOL_ IA_LE BOTTOM SIDE ,iOLD DOWN SCRE?¢S 0 _ 1ABL_ T-NUT r-b_UT (IYPIC_L) INSTALLATION OF FRONT (WORK) TABLE. Place front table board upside down on a workbench floor. Drive T-nqt into bole that is not counterbored.
  • Page 14 assembly and alignment Loosen (2) v4 20 Gib set screws on the left side at the rear of the column support. Elevate, then lower Arm: {a} if the column binds and elevation -is difficult loosen 5/16 plated bolts on front side of the column support until...
  • Page 15 Lower until blade just clears the front table. Lock th_ yoke loci< handle bevel lock lever. Place a framing square table as shown position the blade and square until the leg of the square just contacts a tooth of the blade. Mark this tooth.
  • Page 16 assembly and alignment STEP FOUR SQUARING SAW BLADE TO (WORK) TABLE NOTE: If alignment procedure step one was not performed, this adjustment can not be accomplished. Place a framing square on the table with the short against the saw blade. Do not allow the square to rest...
  • Page 17 To cotrec_ "heel" cflndit_on proceed as follows: Remove left hand carriage cover. tE,\D 5CR[vVS Loos_n the yoke lock handle. Loosen (slightly) the t_'Jo hex-head screws. Rotate yoke assembly until gap between saw bade and square is eliminated. Lock yoke lock handle and retighten the two hex-...
  • Page 18 assembly and alignment SCREW STEP SIX INSTALLING ADJUSTING SCALE INDICATORS. NOTE: The rip scales and pointers are ntended be used quick settings. greater accuracy, take direct measurement between blade and fence. Pre-assemble ndicator and twirl nut, loosen but do remove the two screws which attach...
  • Page 19 • ALIGNMENT OF SPREADER FOR RIPPING. WARNING NEVER POSITION GUARD ANTI KICKBACK ASSEMBLY WITH POWER POSITION ANTIKICKBACK PAWLS GRASPING PAWLS OR SPREADER. Install Blade Guard. Sight (visually) check proper alignment spreader with saw blade as shown. If the spreader not aligned, adjust it as follows: loosen...
  • Page 20 location and function of controls versatihty Radial clue, part, controls, these keys its successful operation. Learn controls operations before actually starting to saw. A sedes diagrams is located surface of the arm. Thtse designate controls that must be used ir_ basic DEPTH CARRIAGB LOCK...
  • Page 21 Proper Indexing Method Experenced operators bevel lock lever locks the motor to the yoke woodworking equipment, such as this Craftsman Radial when motor _s in positon Pull ]ever to Saw, acquire habit ndexing one direction release and tO lock.
  • Page 22 location and function of controls WARNING: FOR YOUR SAFETY ALWAYS LOCK SWITCH "OFF" WHEN USE. AN TI K]CKBACKiSPREADE REMOVE KEEP IT IN A SAFE PLACE . . . WING SCREW ALSO IN THE EVENT OF A POWER FAILURE (ALL GUARD CLAMP _ TAB YOUR...
  • Page 23 basic saw operation Basic saw operations are summarized into s_x categories, Lock the carriage lock knob. Plug saw into a grounded explained illustrated in the following paragraphs. outlet. (See section titled, "electrical connections"). book entitled "Power Tool Know Radial Saw" Insert the yellow key into switch...
  • Page 24 basic operations REQUIREMENTS FOR CROSSCUT Board posibon (stationary) against rip fence (guide) laying fiat on table top. (OPERATIONS 1 THROUGH Arbor must be tight and saw blade guard installed in horizontal position. contro! lever must be in locked position. Adjust the antikickback assembly so the pawls just clear...
  • Page 25 OPERA]ION No. 2 -- MITER CROSSCUT Miter crosscutt_t_g s the process of sawing a board at any angle other than a 90 ° (square} cut. The 45 ° miter _ngle is a popular one, since boards 45 ° assembled to form a 90 °...
  • Page 26 basic operations qLtl_4rL'/ THAt's THICK N S" 0 _ WORKPIf'CE PUSH STICK tP TO 3/8" REQUIREMENTS WHEN RIPPING (OPERATIONS 5 AND Carriage lock knob must be locked. Radial arm must be locked in 0 ° position. Workpiece must be kept in firm contact with the fence and the table...
  • Page 27 Since the _,.ork is pushed along the fence, it must have a straight ed!;t in order to mak_ sliding contact fence. Also. the work must make solid contact with table, so th:_t it will not wobble. P_ovidc' a straight edge, even if thi_ means...
  • Page 28 adjustments to compensate wear ADJUSTING BEVEL LOCK LEVER purpos tt_is lever _s to iock moto_ at any anc]ie, adjust, remove set screw with wrench shown. bevel lock tev.r as a wlendq ight(n clamp i_oh Over Tighten Replace, bevel lock lever m tocked position t ghten...
  • Page 29 TO COLUMN With control lever unlocked i_ndex release position, the arm should move firmly with vertical play in the arm. arm should snugly on the column. If not, then adjust. Remove screws from rear cover plate and tighten evenly 3/8-16 bolts, until moves...
  • Page 30 adjustments to compensate for wear LOCK ADJUSTING WHEEL control lever operates a brake shoe that locks releases the arn:, and automatically releases the arm index pin for 0 ° & 45 ° miter settings. lock action should feel tight and secure. Considerable amount of effort must...
  • Page 31 trouble-shooting FI_'_L'_H r:lN _ _ C J7 END" "_Ot. AR5 S©JAPE WARNING: REMOVE POWER CORD FROM POWER SOURCE BEFORE TROUBLE SHOOTING. NOTE: Changing one adjustment wiH effect another solt best perform alignment procedures when ,',i correcting any one problem. The usual operating "troubles"...
  • Page 32 trouble-shooting II,. RIP _O31]iON WOOD BINDS, SMOKES MOTOR SLOWS VIE',',' i/IIH {_0° TO file FENC[ DOWN OR STOPS WHEN RIPPING, Dull blade or warped board. Sharpen replace blade. Avoid attempted use of severly warped materiaL Feed rate too fast. Slow Feed Rate.
  • Page 33 MOTOR TROUBLE - SHOOTING CHART NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips should be blown "vacuumed" frequently prevent interference with normal motor ventilation. TROUBLE PROBABLE CAUSE SUGGESTED REMEDY Motor will not run. 1.
  • Page 34 When receive your Craftsman radial saw, lubrication. requires no lubrication. radial has been partially Do not lubricate between radial arm cap and radial arm. aligned and all bearings are lubricated and sealed for life.
  • Page 35 PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL MODEL 113.199250 FIGURE 1 - LEG SET Part Description 63749 60314 Screw, Truss Hd. 1/4-20 x 5/8 63751 Stiffener, R.H. 63750 Stiffener, L.H. STD 551225 * Lockwasher, External STD 541025 *Nut, Hex 1/4-20...
  • Page 36 repair parts --._?
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  • Page 38 repair parts _db_...
  • Page 39 CO to × "T × × "5 5"7, m -- c<o o _o .5_ S" . _o _o LO _ __ _ _ _0 o6 x Sss_s > _o o =m,_ >'2 "' <_ >" <2: I-CZ b" _.1 -JID <D ×...
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  • Page 42 PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL MODEL NUMBER 113.199200 AND 113.199250 FIGURE 5 -- ARM ASSEMBLY Part Part Description Description 63626 Housing, 63636 Pin, Clevis 63629 Pin, Arm Index 63773 Insulation 63631 Pawt, Arm Lock STD 601103 *Screw, Type "T"...
  • Page 43 PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL MODEL NUMBER 113.199200 AND 113.199250 FIGURE 6 -- GUARD ASSEMBLY Pa rt Part Description Description STD 582043 63681 Guard *Ring, Retaining 7/16 120399 63270 *Nut, Square, 5/16-18 Spreader 63541 63269 Bar, Antikickback Bearing 63540...
  • Page 44 Sears owners IO-INCH RADIAL SAW manual SERVICE that have purchased your 10-inch radial saw, should need ever exist repair parts or service, simply contact Sears Service Center most Sears, Roebuck Co. stores. Be sure to provide all pertinent facts when you call or visit.

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Craftsman 113.199250

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