Carrier ASPAX1CCA015 Installation And Owner's Manual
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Carrier ASPAX1CCA015 Installation And Owner's Manual

Air-cooled automatic standby generators 13 kw ng, 15 kw lp
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I
Air-coo_ed Automatic
Standby
Generators
Mode_: ASPA×I
CCA015
(13 kW NG, 15 kW LP)
©
*This manua_ should remain
with the unit.*
Not intended
for use as Primary
Power in place of utility
or in life=support
applications.
DEADLY EXHAUST FUMES. OUTDOOR
iNSTALLATiON ONLY!

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Summary of Contents for Carrier ASPAX1CCA015

  • Page 1 Air-coo_ed Automatic Standby Generators Mode_: ASPA×I CCA015 (13 kW NG, 15 kW LP) © *This manua_ should remain with the unit.* Not intended for use as Primary Power in place of utility or in life=support applications. DEADLY EXHAUST FUMES. OUTDOOR iNSTALLATiON ONLY!
  • Page 2 These safety warnings cannot eliminate haz- ards that they indicate. Common sense strict The Carrier Dealer is: compliance with special instructions while performing the service are essential to preventing accidents. Dealer Name Four commonly used safety...

  • Page 3: Table Of Contents

    Table of Contents TABLE 15 kW Generator Untroduction ......Unside Front Cover Automatic Transier Operation ..... Read This Manual Thoroughly ......3.3.1 12 VDC Accessory Outlet ....Contents ............3.3.2 120 VAC GFCI Outlet ....... Operation Maintenance ......Sequence of Automatic Operation ....
  • Page 4 SAFETYRULES IMPORTANT SAFETY iNSTRUCTIONS 1S kW Generator SAVE THESE INSTRUCTIONS manufacturer suggests that these rules safe operation be copied posted in potential hazard areas. Safety should be stressed to all operators, potentiai operators, service repair technicians this equipment. iN GENERAL HAZARDS/5 .

  • Page 5: Standards Index

    SAFETYRULES IMPORTANT SAFETY INSTRUCTIONS 15 kW Generator be done around an operating unit stand on an insulated, dry surface to reduce shock hazard. A [XPLOSlON NAZARDS A ° Do not handle any kind of electrical device while standing in watch while barefoot or whife hands Do not...

  • Page 6: Location

    This indicates that if the AUTO/ tile damaged materials contact carrier OFF/MANUAL switch is placed in the Auto posi- claim procedures. tion, the generator will start. "Concealed damage" is understood to mean...

  • Page 7: The Generator

    Section I - Genera[ Information GENERAL 1S kW Generator NFORMATON 1°5 THE GENERATOR Figure 1.1 - 15 kW, V-twin 67"=990 Control Panel Data Dipstick \ Decal \ \\\\\ \\\\\\\ GFCI Outlet Exhaust Fuel Enclosure / Regulator Fuel Inlet Composite Base Battery Lifting Holes Oil Filter...

  • Page 8: Generator

    Section 1 - General information " GENERAL ° 1S kW Generator NFORMATON FUEL REQUIREMENTS AND RECOMMENDATIONS 1.6.1 GENERATOR With LP gas, only vapor withdrawal sys- Rated Maw Cont Power Capacity (Watts _) ..13,000 NG/ tem. Tllis type of system uses vapors %treed...
  • Page 9 Section I - General Information GENERAL 1S kW Generator NFORIVlAT ON RECONNGURING THE Figure 1.2 - Demand Regulator FUEL SYSTEM 109.1 15KW, 990CC ENGINES IDLE OIROUIT follow To reeonligure tile fuel system lrom NO to LR PORT FUEL JET these steps: "_ REGULATOR...
  • Page 10 Section 1 - Genera[ Information GENERAL INFORMATION 15 kW Generator NOTE: generator is equipped with a battery trickle 1=103=1 15 kW Units charger that is active when unit is set up for automatic operation. With battery installed Transfer switches for use with this generator are sold...

  • Page 11: Trans%R Switch

    Section 1 - Post InstMIation Start-up and Adiustments POS%@ iNSTALLATiON 1S kW Generator STAR%UP ADJUSTMENTS CHECK TRANSFER SWITCH The following procedures are to be observed: • Wear full eye protection and protective clothing; • Where eJectrolyte contacts the skin, wash it off Reter to Section...

  • Page 12: Generator

    Section 2 - Post Installation Start-up and Adiustments iNSTALLATiON 1S kW Generator START-UP ADJUSTMENTS G. Let the engine stabilize warm tip for a few minutes. Set the generator's main circuit breaker to its ON Z_ Proceed with caution! Generator power voltage (or closed) position.

  • Page 13: And Adjustments

    Section 2 - Post Installation Start-up and Adjustments POS_@ iNSTALLATiON 15 kW Generator STAR.UP ADJUSTMENTS With the generator running loads powered Figure 2.1 -- Dual Fuel Regulators generator AC output, turn ON tile utility power supply V-twin to the transfer switch.

  • Page 14: Engine Governoradjustment

    OPERATION Section 3 - Operation IS kW Generator 2°7 ENGINE GOVERNORADJUSTMENT VOLTAGEREGULATOR If both AC l_-equeney and voltage are eorrespondtagly high or low, adjust tile engine governor as follows: With Irequeney between 62-63.5 Hertz, slowly turn slotted potentiometer (Figure 2.5) until line 2.7,1...

  • Page 15: Auto" Position

    OPERATION Section 3 - Operation 15 kW Generator Allow tile unit to cool. WARNING 10. Set generator's main circuit breaker to its (or OPEN) position. With the switch set to AUTO, the engine may 1 1. Set generator's AUTO/OFF/MANUAL swifeh crank and start at any time without warning.

  • Page 16: Outlet

    OPERATION Section 3 - Operation 1S kW Generator E.Retransfer Time Delay . This timer runs for about 15 seconds. Tile generator is equipped with an external 15 amp, ° At end of a 15-second delay, circuit board action volt, GFCI convenience outlet that...

  • Page 17: Timer

    OPERATION Sedion 3 -- Operation 15 kW Generator _[b crank and start the engine, set the/KJTO/OFF/ Hold down the set timer switch until the genera- MANUAL switch to MANUAL. tor starts (approximately 10 seconds) then release. Let the engine stabilize warm up for a few minutes.

  • Page 18: Oil Level

    Section 4 - Maintenance MAINTENANCE 15 kW Generator CHECKING THE ENGINE _RANK OiL LEVEL This ieature prevents tlle generator irom damaging itself when it continually attempts to start anoth- oil capacities, "Specifications," Section. er problem, such as no fllel supply, prevents it from engine...

  • Page 19: Procedure

    Section 4 - Maintenance MAINTENANCE 15 kW Generator CHANGING THE ENGINE "_ CAUTION AIR CLEANER Any attempt to crank or start the engine before it has been properly serviced with the recom- 15 KW GENERATORS 4.5.1 mended oil may resuJt in an engine failure.
  • Page 20 Section 4 - Maintenance MAINTENANCE 1S kW Generator 4.5 - Setting Figure the Spark Plug • Wear full eye protection and protective clothing; SET PLUG GAP AT • Where electroJyte contacts the skin, wash it off 0.050 ram/0.020 inch immediately with water;...

  • Page 21: Submersion

    Section 4 = Maintenance MAINTENANCE 1S kW Generator SYSTEM C00UNG . Make sure the piston is at Top Dead Center (TDC) of its compression stroke (both valves closed). eo!n- talet outlet openings ta tile generator get tlle piston at TDC, remove the intake screen...

  • Page 22: @ 4.11.1 Additional Corrosion

    Section 4 - Maintenance MAINTENANCE 1S kW Generator @ 4.11.1 ADDITIONAL CORROSION 4o12o2 RETURN TO SERVICE PROTECTION To return unit to service after storage, proceed as follows: Periodically spray all engine linkage parts brack- ets with corrosion inhibiting spray such as WD=40 Verify that...
  • Page 23 Section 4 = Maintenance MAINTENANCE 15 kW Generator 4.13 SERVICESCHEDULE ATTENTION: _t is recommended that all service work be performed by the nearest Dealer. PROCEDURE FRE_qUENCY SYSTEM[COMPONENT X = Action Clean W = Weekly Inspect Change R = Replace as Necessary M = Monthly * = Notify Dealer Y = Yearly...
  • Page 24 TROUBLESHOOTING Section 5 = Troubleshooting 1S kW Generator TROUBLESHOOTING GUmDE Cause Correction Tile engine will not crank. 1. Fuse blown 1. Replace 15A fllse oil generator control panel. Loose, corroded or detective Tighten, clean or replace battery cables as necessary. Defective starter eontaetor...

  • Page 25: Dimensions

    OUTLET i_- ,_ F_ ....___11_ #14ram [ 24_ 0" M_NIMUM OPEN AREA ALL AROUND UNiT /2s ',i [27,7"j 030.2; nt n [Ol19"1 ¢°°F_ 207 [8.14"] A:'_ N lAKE TRANSFER SWITCH UFT[NG HOLES 4-CORNERS (IF SUPPLIED) ..1172.3 [462"1 "DO NOT LEFT BY THE ROOF" 94 NPT FUEL iNLET GAS PRESSUREOF 11 14' 1193...
  • Page 26 Section 7 - Electrical Data ms kW Generator Wiring Diagram = Drawing No. 0E9016 ENGINE WIRING DIAGRAM KEY BA - BROBR ASSEMBLY RCR- BATTERY CRAROB RELAY CR1 - fv'AIN OL_PUT BREAKER CR2- CIRCUIT RRBAKBR, ALTERNATOR BXCI FATION CR3- CIRCUIT RRBAKER, EXTERNAL OUTLET, RUSH/PULL D - DIODE DSW kPCR fv'OBNTBD DIP SWITCH FB - FUEL SOLENOID...
  • Page 27 Section 7 = Emectrical Data 1S kW Generator Wiring Diagram = Drawing No. 0E9016 CONTROLPANELBOX 224A 225A CLOSEST TO BEARING STATOR VOLTAGE REGULATOR --66A 240V GENERATOR OUTPUT TO TRANSFER SWITCHCONTACTOR CUSTOMER CONNECTION 12VDCACCESSORYSOCKET...
  • Page 28 Section 7 m Electrical Data 1S kW Generator Emectricam Schematic_ Drawing No. 0E9017 ............................................................225A 224A --13 BATTERY CHARGE WINDING 02-2 ENGINE RUN WINDING (STATOR) C2-3 01-3 ELECTRONIC VOLTAGE REGULATOR C2-8 DPE WINDING (STATOB) DIAGRAMKEY BA - BRUSHASSEMBLY BCR- BATTERYCHARGE RELAY CB1- CIRCUIT BREAKER,MAIN OUTPUT 56 -- CB2- QRCU]T BREAKER,ALT EXCITATION...
  • Page 29 Section Emectrical Data 15 kW Generator £mectricamSchematic - Drawing No. 0E9017 C2_6 <( 02-5 56VA 224A ............CUSTOMER CONNECTIONS ..WENDENG POWER 120V 1201V (STATOR)u _ --13 240V --_3 --<< C1-1 ..... BATTERY BLACK ... 15 GFCE CUSTONER OUTLET SUPPLIED EXTERNAL -<_18...
  • Page 30 _@ RTSISTS Section 8 - E×ploded Views and Parts lists 15 kW Generator Encmosure = Drawing No. oFooso-c PREPACKAGED UNITS ONLY 44 60 8 _. < < < < g3 13 26 ,\ _S..42...
  • Page 31 Section 8 - E×pIoded Views Parts Lists _(_,_ RTtmSTS 15 kW Generator Enclosure = Drawing No. eFO080-C iTEM PART NO. QTY. DESCBIPTION |YEM PART NO. QTY. DESCRIPTION 006140 047411 SCREW RRC M6A.0 X 16 G8.8 ASSEMBLY, E NCLOSUREBASE 0D1901 ASSEMBLY, E NCLOSUREBASE(7KW) 047411 SCREW HHC M6d .0 X 16 G8.8 (7KW) 006735...
  • Page 32 _<_ RTSISTS Section 8 - E×ploded Views and Parts lists 15 kW Generator ContromPanem- Drawing No. 0E91624 8,32 47 \ 2_ \31...
  • Page 33 Section 8 - E×pIoded Views and Parts Lists RTtmSTS 15 kW Generator Centrom Panem = Drawing No. eE9162-_ mTEM PART NO. QTY. DESCRIPTION |YEM PART NO. QTY. DESCRiPTiON 0E7886A NUT HEXLOCKM5-0.8 NYLONINSERT CIRCUITBREAKER30AX 2P 240V (7KW) 082025 0E7886E TRANSFORMER CIRCUITBREAKER50A X 2P 240V (12KW) 0C3910 0E7886J CIRCUITBREAKER85AX 2P 240V...
  • Page 34 66 2,5,19,20,39,40,47,64,93,I40 67 8,11,12,13 68 4,5,6 69 16A, 1 6B, 1 7,18 70 7,47,48,49,50,51,52, 5 3,54,56,57,58,59,60,63,64 71 47, 4 8,49,50, 5 1,52, 5 3,54, 5 6,57,58, 5 9,60, 6 2,63, 6 4 72 27,28,29 73 3,32,33,34,35,36,40,72...
  • Page 35 F_,_ RTtmSTS Section 8 = E×pIoded Views and Parts Lists 1s kw Generator GT=990 Engine = Drawing No. OF4715=B Part I iTEM PART NO. QTY. DESCRIP_|QN |YEM PABY NO. QTY. DESCRiPTiON 005729 ASSEMBLY, CRANKCASE HOUSINGWITH 0039710 ASSEMBLY, DIPSTICKWITHHANDLE SLEEVE 005305 TUBE, DIPSTICK 0E9843 SEAL,38 !.D.CRANKSHAFT...
  • Page 36 Section 8 - E×ploded Views and Parts Lists RTSIsTS 15 kW Generator GT=990Engine = Drawing No. 0F4715=BPart 2 122 124 123, 145 119 __,_ GenePac ® Power' SVstems _ Inc,...
  • Page 37 Section 8 - E×ploded Views Parts Lists RTtmSTS 1s kw Generator GT-990 Engine _ Drawing No. 0F471S-B Part 2 iTEM PART NO, QTY. DESCRIPTION ITEM PART NO, QTY. DESCRIPTION 0C5138A 0F1169A KNOB,AIRCLEANER HOUSING,BLOWERNG COOLER 0C3024 0Dl131 COVER,AIRBOXNG/LP GUARD,PAN 0C3040 045758 SCREWTAPTITEM8-1Xl0 YELLOW PRE-CLEANER, 008127...
  • Page 38 35 36 ¢0 & 6'€...
  • Page 39 15 kW Generator = Drawing No. 0D3417=L iTEM PART NO. QTY', DESCRIPTION 0C6934 ADAPTOR,ENGINE 007930 STATOR12KW 0D2359 STATOR13KW/ 15KW 0C7944 ROTOR12KW 0D2356 ROTOR13KW/ 15KW 006043 CARRIER,REARBEARING 0D2336 FAN,12" CURVEDBLADE 0D6634 MUFFLER 0D3220 TAILPIPE, MUFFLER 008101 PANEL,MUFFLERBASE 056482 BEARING1.1811-2.8346 003168 5/16 SPECIALLOCKWASHER 0D1838 BOLT,HHCS3/8"-24x 15.50" 0D1846 BOLT,HHCS M8-1.25x 345mm...
  • Page 40 "0 16 _...
  • Page 41 Section 8 - E×ploded Views and Parts Lists RTtmSTS 1S kW Generator Gas Regumator= Drawing No. OD8720=G iTEM PART NO, QTY. DESCRIPTION 0D5694 CASTING, T WIN REGULATOR HOUSING 0F5022 SOLENOIDCOIL, 12VDC 004647 GASKET, SOLENOID 0D4166 PLUNGER,LP REGULATOR ASSEMBLY 006070 SPRING-SOLENOID, PLUNGER 0F4795 SCREWPPHMSEMS M4-0.7X 10 005760J...
  • Page 42 Section 9 - Warranty 15 kW Generator NOTE: This Emission Control Warranty Statement pertains to this product only IF the generator size is 15 kW or below. CALiFORNiA AND FEDERAL EMiSSiONCONTROLWARRANTYSTATEMENT YOURWARRANTY RIGHTSAND OBLIGATIONS California Resources Board (CARB) United States Environmental Protection Agency...
  • Page 43 Section 9 - Warranty 15 kW Generator EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines. ECS Warranty Period shall begin on the date...
  • Page 44 AUTOMATIC STANDBY GENEPJ_TORS" For a period of two years from the date of original sale, Carrier warrants that its generator will be free from defects in material and workmanship for the items and period set forth below. Carrier will, at its option, repair or replace any part which, upon examination, inspection and testing by' a Carrier Dealer, is found to be defective.

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