SAMSUNG PROJECTION TV SERVICE GUIDE Table of Contents Sections 1. How to Use This Guide 2. Service Bulletins 3. Flow Charts/Micro Kits 4. Macro Kit Instructions 5. Parts Data 6. Assembly/Disassembly 7. Escalation/Who to Call Last update: 3/14/01...
Geometric; Color Temp, etc. – to enter, press “Mute 182” Geometric 1080i mode (DTV ready sets only, PCJ534RF, PCJ532RF, PCK5315R, PCJ614RF, PCJ611RF, PCK6115R, HCJ552W/HCJ652W) - Refer to Service Bulletin Follow detailed Alignment/Adjustment instructions in the service manual or the macro kit instruction sheets.
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CRT PCB connectors (refer to section 3). 5. Screen Replacement: Samsung PTV utilizes 2 screens; an outer Sunscreen and an inner Tint Screen (Fresnel & Lenticular) sandwiched together. FYI, some models do not have a Sun Screen.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins SERVICE BULLETIN PRODUCT: PJT NO: PJT01 MODEL: HCJ552W / PCJ532RF / PCJ534RF PCJ612R / PCJ614R / PCJ522R SUBJECTS: Up-Grade (R802) BACKGROUND: When you received defect Projection TV, please check R802.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins Operation Tip PRODUCT: PJT BULLETIN: PJT02 MODEL: HCJ652W & HCJ552W Subject: Changing the aspect ratio of screen Background: The screen aspect ratio can be displayed in two ways, 4 x 3 or 16 x 9.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins SERVICE BULLETIN PRODUCT: PJT BULLETIN: PJT03 MODEL: All Models with PCJ/K or HCJ Subject: Compatibility of PCB connectors Background: PCB replacement parts have two types of connectors. If the part you received has a white connector (no wires), a countermeasure may need to be done.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins SERVICE BULLETIN PRODUCT: PJT BULLETIN: PJT04 MODEL: PCJ534RF, PCJ532RF, PCK5315R PCJ614RF, PCK6115R, PCJ611RF HCJ552W, HCJ652W. Subject: Service Remote for 1080I adjustments. Background: A special service remote is needed to access the geometric, picture and other 1080I adjustments.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins SERVICE BULLETIN PRODUCT: PJT BULLETIN: PJT05 MODE: all models with PCJ/K or HCJ Subject: Screen shows circular mark, size can be up to three inches in diameter. Background: Moisture or dirt has accumulated between the Lenticular and Fresnel screens.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 2 - Service Bulletins SERVICE BULLETIN PRODUCT: PJT BULLETIN: PJT06 MODE: all models with PCJ/K or HCJ Subject: Option byte settings. Background: Check option byte setting in factory mode. Countermeasure: Chart shows option bytes setting. Check production date for version.
SAMSUNG PROJECTION TV SERVICE GUIDE Section 3 - Flow Charts/Micro Kits power repair flow chart convergence repair flow chart 120 volt ac convergence amp supply voltage CN809 pins GT801 & GT 803 CN802 pins 16 and 18 120 volts ac...
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 3 - Flow Charts/Micro Kits video repair flow chart audio repair flow chart video process supply voltage audio power supply voltages CN801 pins 1 and 4 CN80 pin 1, 34 volts dc pin 1 = 13.5 volts dc pin 4 = 8.5 volts dc...
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 4 - Micro Kit Instructions Micro Kit P51A Chassis PRODUCT: PJT PART NUMBER: ST-#CJ KIT MODEL: PCJ522R, PCK520R, PCJ533R, PCJ533RF, PCJ534RF, PCJ614RF, PJC532RF, PCK5315R, PCK6115R, PCJ611RF, HCJ552W, HCJ652W, PCJ612R. Subject: PCB field repair kit Countermeasure: Perform all steps in order listed 1.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 4 - Micro Kit Instructions Important! Read First PRODUCT: PJT MODEL: PCJ522R, PCK520R, PCJ612R PCJ533R, PCJ533RF Change chassis as a unit, do not swap individual PCB (see note below). Note: There are several versions of this chassis; some PCBs are not interchangeable with PCBs of other versions.
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 4 - Micro Kit Instructions Important! Read First PRODUCT: DTV MODEL: PCJ534RF, PCJ532RF, PCK5315R PCJ614RF, PCK6115R, PCJ611RF HCJ552W, HCJ652W Change chassis as a unit, do not swap individual PCB (see note below). Subject: Instruction for Service Kit installation and Processing Note: There are several versions of this chassis;...
SAMSUNG PROJECTION TV SERVICE GUIDE Section 5 - Parts Data How to get the correct parts the first time! The parts table in section 5 is based on the production date (DOM=Date of Manufacture). This must be determined before referencing parts data. DOM can be determined through the 4 and 5 digit of the serial number by using the illustration provided (section 5).
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 5 - Parts Data 5 DIGITS AND A LETTER DIVISION FACTORY PROD LINE YEAR MONTH A : 1991 1=JANUARY B : 1992 2=FEBRUARY C : 1993 3=MARCH D : 1994 4=APRIL E : 1995...
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 5 - Parts Data PCJ522RX/PCK520R/PCJ612RFX - Macro Kit Part # MKPCJ522RX Dec-99 Jan-00 May-00 Jun-00 TYPE PART# PART# TYPE MAIN PCB AA94-01636A AA94-01636E MAIN PCB AA95-00053F ASK FOR SERIAL NUMBER AA95-00053Y CONVERGENCE AA95-00055E AA95-00055K...
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 5 - Parts Data PCJ533R - Macro Kit Part # MKPCJ533R Dec-99 Jan-00 May-00 Jun-00 TYPE PART# PART# TYPE MAIN PCB AA94-10154P AA94-01290J AA94-02599A MAIN PCB AA95-00053A AA95-00053V AA95-00691A CONVERGENC AA95-0055A,B,C AA95-00055H AA95-00692A CONVERGENCE...
SAMSUNG PROJECTION TV SERVICE GUIDE Section 6 – Assembly/Disassembly Disassembly Procedure 2.Unscrew Holder-bracket 1. Open bottom cabinet 3.Unplug High Voltage Connector 4.Unplug 3 connectors 5. Unplug Def Yoke & Conv Yoke connector 6.Unplug 3 Green GND Connector Last update: 3/14/01...
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SAMSUNG PROJECTION TV SERVICE GUIDE Section 6 – Assembly/Disassembly 7.Unplug Connector and unscrew 8 Unplug Power Connector 10. Unplug the Focus Cable from 9. Unplug the Focus Cable from FBT 11.Exchange Macro Kit Last update: 3/14/01...
SAMSUNG PROJECTION TV SERVICE GUIDE Section 7 - Escalation/Who to Call Escalation Paths and Technical Support 1. Parts Issues If wrong or defective parts are received, contact Parts Department with the invoice or PO numbers to resolve. If the parts do not fix the problem and you need technical assistance: 973-601-6124 between 9:00 –...
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PROJECTION TV RECEIVER Chassis : P51A Model: HCJ652WX/XAA PROJECTION TV RECEIVER C O N T E N T S Precautions Reference Information Specifications Alignment and Adjustments Troubleshooting Exploded View and Parts List Electrical Parts List Block Diagrams Wiring Diagram Schematic Diagrams...
The current measured should the XÐray Protection Specifications Label, and not exceed 0.5 milliamp. Reverse the power- the Product Safety and X-ray Warning Note on plug prongs in the AC outlet and repeat the the service data schematic. test. Samsung Electronics...
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14. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheat- ing, and correct any potential hazards. Samsung Electronics...
(except lamp) are damaged, replace the whole optical engine. 5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks). Samsung Electronics...
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4. Do not use freon-propelled chemicals. These unpackaged replacement ESDs. Motions such can generate electrical charges that damage as brushing clothes together, or lifting a foot ESDs. from a carpeted floor can generate enough static electricity to damage an ESD. Samsung Electronics...
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Millimeter Hour Millisecond Inches Per Second Millivolt Kilowatt-hour Nanofarad Ω Kilogram Kilohertz Picofarad kΩ Kilohm Pound Kilometer Revolutions Per Minute km/h Kilometer Per Hour Revolutions Per Second Kilovolt Second (Time) Kilovolt-ampere Volt Kilowatt Volt-ampere Liter Watt Megahertz Watt-hour Samsung Electronics...
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Fail Safe Voltage Controlled Oscillator Ground VCXO Voltage Controlled Crystal Oscillator Green-Y Very High Frequency High Video Intermediate Frequency High-Frequency Variable Resistor HI-FI High Fidelity Video Tape Recorder Inductance-Capacitance VTVM Vacuum Tube Voltmeter Integrated Circuit Transistor Intermediate Frequency Samsung Electronics...
Rated Voltage 120V / 60 Hz Hx : 292 Hy : 260 Y : 14.5 W/B Coordinates Lx : 293 Ly : 263 Y : 0.23 High Voltage 31KV 250V/6.3A FUSE CODE NO : 3601-000300 Power Consumption 285W Samsung Electronics...
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Initial display when the service mode is switched. 1. When a RF signal is received SERVICE NORMAL 480P GEOMETRICS PICTURE PICTURE2 SOUND OPTION READ RESET 2. When a DTV signal is received SERVICE NORMAL 1080i GEOMETRICS PICTURE PICTURE2 SOUND OPTION READ RESET Samsung Electronics...
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CH UP/DOWN Select item by moving cursor VOL UP/DOWN Decrease or increase the adjustment values Note : The PC mode can be switched to the service mode by pressing the F.Mode Key (only on the factory remote control). Samsung Electronics...
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Alignment and Adjustments 4-2 Screen Change (When adjusting I C Bus Geometric items) V SIZE V SHIFT V LINEARITY V - S - CORRECTION H SIZE PIN PHASE PIN AMP H SHIFT V BOW V ANGLE Samsung Electronics...
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5. Adjust the Red lens using the same method as with the Green lens. 6. Note: The Blue lens is not adjusted because its focus varies little (VM-coil is installed). 7. After the adjustments are completed, disconnect the jig pin connector. Samsung Electronics...
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2. Adjust VR471 (located on the deflection board) so that the digital meter indicates 9. Adjust the high light with viewing the light DC 31V ± 0.1V. side of the screen. 10. If necessary, redo adjustments 6~9. 11. Press the Menu key to exit. Samsung Electronics...
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Set the Red lens at the point where Orange becomes Crimson. 7. Blue lens adjustment Set the Blue lens at the point where Purple becomes Green. Examine these points together Fig. 4-1 Crosshatch Pattern. RED ABERRATION BLUE ABERRATION L1, L2 < P Fig. 4-2 Color Aberration Samsung Electronics...
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PCB, H-Parabola). 3. Warm up the set for at least 10 minutes. 3. Balance the left and right sides of the dynamic focus lines. 4-5 Screen-Jig 146.5 111.7 Center Point 176.5 176.5 111.7 146.5 : NORMAL : DTV (1080i) Samsung Electronics...
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0.5. 9. TEST/NORMAL Press to check TV mode in the Convergence Mode. 10. LINE SHIFT Press to move a line up/down or left/right. 11. FACTORY DATA SELECT BUTTON Press to call the factory default values. Samsung Electronics 4-11...
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Press to move the convergence pattern left ( ) or right ( 19. CONVERGENCE DATA ZERO BUTTON Press to zero the convergence correction data. 20. HALF ADJUSTMENT BUTTON After big adjustments are made, press for improvement of minor adjustment. 4-12 Samsung Electronics...
If OSD is displayed as shown in figure below, press the key to exit. Then, redo step 3 to enter the Convergence Mode. NOTE After entering the Convergence Mode, Stand by for about five seconds before doing the adjustments. Samsung Electronics 4-13...
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Alignment and Adjustments 4. To adjust GREEN, first press the and the keys, and then press the key. 5. The key moves the cursor right, and the key moves the cursor left. 4-14 Samsung Electronics...
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Alignment and Adjustments 6. The key moves the cursor horizontally or vertically. NOTE When the key is pressed once again, the cursor moves horizontally. Samsung Electronics 4-15...
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Channel and Volume keys (Up/Down) to make big adjustments. 9. After the green convergence adjustments are completed, press the key to save the data (The minor adjustments can be done only when adjusting Red and Blue). 4-16 Samsung Electronics...
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10. Superimpose the Red and Green colors by pressing the keys. 11. To adjust RED, redo steps 5~8. 12. Use the key to make minor adjustments. (Or the key can be used for minor adjustment.) Cursor Movement (when making minor adjustments) Samsung Electronics 4-17...
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15. If any color is not properly adjusted when displaying the red, blue and green colors, readjust the color. When readjusting a color, enter the minor adjustment mode. NOTE Otherwise, the existing adjustment data might be distorted. 4-18 Samsung Electronics...
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) key to save the data. The cursor moves to center, and then automatically moves up and NOTE to the left about five seconds later. 17. After the Convergence Adjustments are completed, press the key to exit. Samsung Electronics 4-19...
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V POS DOWN Adjust screen left to balance PICTURE SETUP V SCALE SHRINK GROW EXIT RECALL SETTINGS EXIT SAVE AND E XI T Exit Adjust horizontal position (bottom) . Save and Exit Volume+ key CH Down,Volume+ key 4-20 Samsung Electronics...
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P I CT URE SE T UP RESET EXIT EXIT Finish picture setup Finish Computer Setup Exit Volume+ key F.Menu key Adjust four different modes:VGA3 (VGA), VGA (DOS), VESA (SVGA), VEAS (XGA). 2). Perform the setup for each PC mode and picture setup. Samsung Electronics 4-21...
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Exit Save and Exit Adjust horizontal position (bottom) CH Down, Volume+ key Volume+ key 1. Adjust four different modes:VGA3 (VGA), VGA (DOS), VESA (SVGA), VEAS (XGA). 2. Perform the setup for each PC mode and picture setup. 4-22 Samsung Electronics...
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3D-R ESET SDA 2 CVBS XTAL GND LOOP FILTE R ANALOG GND SUB-AFT XTAL2 XTAL1 KEY1 MAIN-AFT /RESET KEY2 KEY3 ANALOG GND SCL-1 ANALOG VCC HALF TONE SDA-1 OSD B VSYNC OSD G HSYNC OSD R BLANK Samsung Electronics 4-23...
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KEY 3 KEY SCAN 3 ANALOG GND ANALOG VCC HALF TONE SIGNAL FOR OSC-FREQUENCY OSD CONTROL OSD B ON SCREEN DISPLAY BLUE OUTPUT OSD G ON SCREEN DISPLAY GREEN OUTPUT OSD R ON SCREEN DISPLAY RED OUTPUT 4-24 Samsung Electronics...
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MAIN AMP MUTE CONVERGENCE D1 S/W-MUTE SWITCH MUTE (NOT USED) TIMER-LED TIMER LED 4.7V SDA-3 DATA BUS LINE 4.6V SCL-3 CLOCK BUS LINE 4.6V HOLD HOLD 4.65V BUS-STOP C BUS STOP POWER2 PC POWER CONTROL 4.65V CONVERGENCE D2 Samsung Electronics 4-25...
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SERIAL CLOCK LINE 2 4.8V H-DRIVE OUT 1.6V H-BLK H-BLANK INPUT VERTICAL DRIVE (+VOLTAGE) 2.90V VERTICAL DRIVE (-VOLTAGE) 2.95V ABL INPUT 2.15V V-BLK V-BLANKING EAST WEST OUT 2.2V V-OUT V-OUT H-OUT H-OUT 5V INPUT TEST-Y WHEN CG ADJ PATTERN INPUT 4-26 Samsung Electronics...
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HALF TONE INPUT V-MUTE VIDEO MUTE (V-CHIP ON) 4.72V D-Pr D-Pr INPUT D-Y INPUT D-Pb D-Pb INPUT PIP-F/B GND GND R-OUT R-OUT G-OUT G-OUT B-OUT B-OUT IK OUT 3.65V SPOT SPOT OUT VM-Y VM-Y OUT 5.42V VM-MUTE Samsung Electronics 4-27...
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PIP-Pb/B (DVD SIG) OUT 2.02V PIP-FB PIP FAST BLANKING 2.02V 12V INPUT PIP-F/B PIP-B DVD-B IN PIP-G DVD-G IN PIP-R DVD-R IN V-SYNC V-SYNC INPUT H-SYNC H-SYNC INPUT SERIAL CLOCK LINE 4.11V SERIAL DATA LINE 4.5V 5V INPUT 4-28 Samsung Electronics...
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5V INPUT Y-OUT MAIN Y OUT C-OUT MAIN C OUT 4-8-6 IF MODULE PIN NO. ITEM FUNCTION OUT VOLT SIF OUT 3.25V 9V INPUT IF INPUT 4.5V RF AGC IN 5.37V TV-VIDEO TV-VIDEO OUT MAIN AFT INPUT Samsung Electronics 4-29...
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5V INPUT R-IN PC R INPUT G-IN PC G INPUT B-IN PC B INPUT PC H-SYNC INPUT PC V-SYNC INPUT SERIAL DATA LINE SERIAL CLOCK LINE INPUT REMOCON 2.5V R-OUT/Y3 PC Y3 OUT B-OUT/C3 PC C3 OUT 4-30 Samsung Electronics...
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5V INPUT L-IN 3D L-INPUT 3.86V R-IN 3D R-INPUT 3.22V 4-8-9 MTS MODULE PIN NO. ITEM FUNCTION OUT VOLT TV-R TV R-SOUND OUT TV-L TV L-SOUND OUT SERIAL CLOCK LINE SERIAL DATA LINE SIF INPUT 9V INPUT Samsung Electronics 4-31...
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FBT DC FEED BACK 4.87V X-RAY X-RAY PROTECT F/B 2.10V HV-REG HV-REG 3.54V HV-DRIVE HIGH VOLTAGE DRIVE 0.32V H-DRIVE H-DRIVE OUT HEATER HEATER INPUT AC[0.7V] 208V 208V INPUT 208V V2 INPUT D-FOCUS DYNAMIC FOCUS OUT SCREEN SCREEN INPUT 1356V 4-32 Samsung Electronics...
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V-BLK INPUT H-BLK H-BLK INPUT 0.52V COMP COMP VIDEO OUTPUT (N.C) INPUT REMOCON CTRL CTRL (N.C) D3/SEL 0.2V WHEN TEST PATTERN B OUT G(TEST) WHEN TEST PATTERN G OUT WHEN TEST PATTERN R OUT SYNC SYNC OUTPUT 4.41V Samsung Electronics 4-33...
(BV, BH, RV, RH, GV, GH) 1. Check F802, F855, F805, F806 on the SUB Board Normal 2. Check the output from H-BLK, V-BLK, Check the associated D1, D2, D3 on Check Convergence circuitry Module the Main Board Samsung Electronics...
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Abnormal Check IC601 Normal input pins 35, 38 Check Tone Control Abnormal Check H006 Normal input pins 15,17 Check the 3D Phonic Abnormal circuit Check ICV01 Normal Input pins 49,51 Check ICV01 Abnormal Check H003 out Pins 1,2 Samsung Electronics...
EER 5345 -30V / 0.7A 13.5V / 1.2A S/W IC 8.5V / 0.8A STR-F6656 -8.5V / -0.5A LINE FILTER 1mH/5A ERROR AMP STAND PS2561 SE110N LINE FILTER 3mH/5A POWER POWER ON/OFF RELAY FUSE STAND BY IN P U T Samsung Electronics...