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EMPIRE
EMPIRE
Comfort Systems
Installer:
Leave
appliance.
Consumer: Retain this manual for future
reference.
WARNING: If the information in these in-
structions are not followed exactly, a fire or ex-
plosion may result causing property damage,
personal injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
•
If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
INSTALLATION INSTRUCTIONS
Exhaust
Blower
Burners
Fan
Hi
Humidifie
r
Power
Med
M an tis
Front
Rear
Low
™
this
manual
with
AND
OWNER'S MANUAL
HIGH-EFFICIENCY
FIREPLACE WITH
PV-28SV50-(BN,BP)-1
PV-28SV55-(CN,CP,GN,GP)-1
the
This appliance is NOT to be installed in Canada.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
state or local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
WARNING: If not installed, operated and main-
tained in accordance with the manufacturer's in-
structions, this product could expose you to sub-
stances in fuel or from fuel combustion which can
cause death or serious illness.
POWER-VENT
BAY WINDOW
MODELS
Page 1
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Table of Contents
Related Manuals for Empire Comfort Systems BP)-1
Summary of Contents for Empire Comfort Systems BP)-1
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Page 1: Installation Instructions
WARNING: If not installed, operated and main- tained in accordance with the manufacturer’s in- structions, this product could expose you to sub- stances in fuel or from fuel combustion which can cause death or serious illness. POWER-VENT HIGH-EFFICIENCY FIREPLACE WITH BAY WINDOW MODELS PV-28SV50-(BN,BP)-1 Page 1... -
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION PAGE Important Safety Information ... 3 Safety Information for Users of LP-Gas ... 4 Requirements for Massachusetts ... 5 Gas Supply ... 6 Introduction ... 7 Installation Instructions – General Safety Information ... 8 Specifications ... 8 Clearances for Direct Vent ... -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED. • Due to high temperatures the appliance should be lo- cated out of traffic and away from furniture and draper- ies. • Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. -
Page 4: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the mem- If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. -
Page 5: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 6: Gas Supply
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter Nat. L.P. 0-10 feet 1/2” 3/8” 0-3 meters 12.7mm 9.5 mm 10-40 feet 1/2”... -
Page 7: Introduction
Introduction Always consult your local Building Department regarding regu- lations, codes or ordinances which apply to the installation of a direct vent wall furnace. Instructions to Installer Installer must leave instruction manual with owner after in- stallation. Installer must have owner fill out and mail warranty card sup- plied with furnace. -
Page 8: Installation Instructions - General Safety Information
INSTALLATION INSTRUCTIONS - GENERAL SAFETY INFORMATION This installation must conform with local codes or, in the ab- sence of local codes with NFPA54. 2. Provide adequate clearances around the product for servic- ing and ensure there are no obstructions to the combustion air intake situated at the back of the heater. -
Page 9: Clearances For Direct Vent
CLEARANCES FOR DIRECT VENT Pick a location on a wall with a clear space in the room. In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper installation. Be sure to locate the unit close enough to a 110 VAC wall receptacle to properly power appliance. -
Page 10: Clearances For Single Flue
CLEARANCES FOR SINGLE FLUE Pick a location on a wall with a clear space in the room. In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper installation. Be sure to locate the unit close enough to a 115 VAC wall receptacle to properly power appliance. -
Page 11: Specifications
22618-17-0308 SPECIFICATIONS Heater with Pedestal and Single Flue Adaptor Flue Outlet 1 1/2” PVC Pipe Air Inlet Electric Cord 3/8” Flare Connection (Inside) Single Flue Adaptor Model #PVVK-SH (required) Figure 3 Page 11... - Page 12 SPECIFICATIONS - (continued) Page 12 Heater without pedestal Flue Outlet 1 1/2” PVC Pipe Air Inlet Electric Cord 3/8” Flare Connection (Inside) Single Flue Adaptor Model #PVVK-SH (required) Figure 4 22618-17-0308...
- Page 13 SPECIFICATIONS - (continued) Fireplace Insert with Mantel Surround with Slim Top Panel Flue Outlet 1 1/2” PVC Pipe Air Inlet Electric Cord 3/8” Flare Connection (Inside) Single Flue Adaptor Model #PVVK-SH (Required) Surround Model #PVE-1 Top Cover Kit, Slim Model #PV2H Caution: Do not block louver in surround.
- Page 14 SPECIFICATIONS - (continued) Fireplace Insert with Mantel Surround with Short Top Panel Caution: Do not block louver in surround. Note: Verify fireplace opening dimensions using Figure 9, page 15. Page 14 Flue Outlet 1 1/2” PVC Pipe Air Inlet Electric Cord 3/8”...
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Page 15: Clearance To Combustibles
Note: The Mantis Power-Vent High-Efficiency Fireplace has been tested and approved for zero clearance to combustible materials. Empire Comfort Systems, Inc. recommends that clearances as listed above should be maintained to allow for removal of the product for servicing. 22618-17-0308... -
Page 16: Rough Framing Dimensions
ROUGH FRAMING DIMENSIONS Figure 12 INSERT INTO MASONRY FIREPLACE Figure 13 Page 16 13 /34” MIN. CO-LINEAR 8 1/2” WHEN USING DIRECT VENTING PVVK-24H/PVVK-48H NOTE: DIMENSIONS FOR USE WITH SHORT TOP PV4H. THIS IS RECOMMENDED FOR UNIT SERVICEABILITY. 25 1/8” 28”... -
Page 17: Wall Clearances
WALL CLEARANCES Figure 14 22618-17-0308 Page 17... -
Page 18: Log Set Installation Instructions
LOG SET INSTALLATION INSTRUCTIONS Log Installation The gas log set (front left log, front right log, center log and rear log) is pre-set and installed in the factory. Only the top left log and top right log are packaged separately inside the firebox for instal- lation by the installer. -
Page 19: Vent Examples For Single Flue
Note: All PVC vent run piping can be purchased at a local hardware store. Schedule 40 PVC pipe should be used and cemented. PVVK-CFA Flex Kit and PVVK-SH Horizontal Vent Adaptor Kit are available from Empire Comfort Systems, Inc. MIN. 2”... - Page 20 VENT EXAMPLES FOR SINGLE FLUE (cont.) 36’ 1’ (1) - 90° = 3’ Total = 40’ Figure 19 Single Flue - Vertical Vent Run Page 20 40’ Total = 40’ Figure 20 Venting for Existing Fireplace Installation SINGLE FLUE ADAPTOR MODEL #PVVK-SH Single Flue - Venting with Shroud Installed Shroud Kit Model# PVSH...
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Page 21: Vent Examples For Single Flue
VENT EXAMPLES FOR SINGLE FLUE (cont.) Minimum Exterior Grade Dimension - Single Flue, Horizontal Venting Below Floor 2 - 45 DEG. PVC BENDS (SUPPLIED BY INSTALLER) MANTEL SURROUND MODEL #PVE-1 WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the rooftop. These minimum heights are necessary in the interest of safety. -
Page 22: Pvvk-Cfa Flex Vent Kit
(SUPPLIED BY INSTALLER) (2) - 45 DEG. PVC BENDS (SUPPLIED BY INSTALLER IF NECCESSARY) Venting for Existing Fireplace Installation Page 22 PVVK-CFA FLEX VENT KIT Available from Empire Comfort Systems, Inc. Cut End CUT END FLEXIBLE FLUE KIT FLEXIBLE GAS LINE... -
Page 23: Pvvk-Sh Horizontal Vent Adaptor Kit
PVVK-SH HORIZONTAL VENT ADAPTOR KIT Available from Empire Comfort Systems, Inc. INSTALL FOAM GASKET FLUE ADAPTOR Attach flue adaptor to back of heater with four (4) screws. Note: No PVC cement is needed to install flue adaptor kit. PLASTIC GASKET THREADED CONNECTOR Install plastic gasket and screw threaded connector to the flue adaptor. -
Page 24: Horizontal Examples For Colinear Direct Vent
Schedule 40 PVC pipe should be used and cemented. PVCA Horizontal Colinear Direct Vent Adaptor, PVVTC Cap, PVVK-CFA Flex Kit and PVVK-SH Horizontal Vent Adaptor Kit are available from Empire Comfort Systems, Inc. Note: Must maintain a minimum 3” between exhaust outlet and air intake. -
Page 25: Vertical Examples For Colinear Direct Vent
VERTICAL EXAMPLES FOR COLINEAR DIRECT VENT Special Note: The vent terminal (PTrap, Vent cap or two 90° elbows) and first 90° elbow off back of the heater, when within 6” (15.2 cm) off back of the heater, do not contribute to the overall vent length measurement. For each 45° elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 1.5 feet (45 cm). - Page 26 VERTICAL EXAMPLES FOR COLINEAR DIRECT VENT Note: Exhaust must be a minimum of 3” above air intake inlet. Colinear Direct Vent - Insert Installation Figure 29 Determining Minimum Vent Height Above the Roof WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the rooftop. These minimum heights are necessary in the interest of safety.
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Page 27: Pvca Horizontal Colinear Direct Vent Adaptor
PVCA HORIZONTAL COLINEAR DIRECT VENT ADAPTOR Colinear adaptor to be used in conjunction with single flue horizontal vent kit PVVK-SH. The two attachments are used for colinear direct vent installation. Attach colinear adaptor to back of heater with two (2) screws. -
Page 28: Pvvtc Termination Cap Vent Kit
PVVTC TERMINATION CAP VENT KIT Available from Empire Comfort Systems, Inc. Termination Cap PVC CEMENT Vertical exhaust cap used with 1 1/2” PVC pipe installation. Termination cap also used with colinear transition plate model PVCT. Refer to instruction manual for venting examples. -
Page 29: Pvct Colinear Transition Vent Kit
Cut 1 1/2” PVC pipe to correct length. The minimum length for this application is 9” for the exhaust and 6” for the air intake. Glue all joints with PVC cement. 22618-17-0308 Available from Empire Comfort Systems, Inc. Colinear Transition Plate AIR INTAKE PTRAP OR 2 90°... -
Page 30: Direct Vent Installation Instructions
DIRECT VENT INSTALLATION INSTRUCTIONS PVVK-24H and PVVK-48H Vent Kit available from Empire Comfort Systems, Inc. Note: Do not glue intake or exhaust pipes to Direct Vent Adaptor for serviceability. MANTEL SURROUND DIRECT VENT KIT MODEL #PVVK-24H OR PVVK-48H FLUE CENTER... - Page 31 DIRECT VENT INSTALLATION INSTRUCTIONS (cont.) Installation on Rugs and Tile If this appliance is to be installed directly on carpeting, tile, or other combustible mate- rial, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
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Page 32: Pvvk-24H And Pvvk-48H Vent Kit
Step 3. Attach co-axial air-inlet duct to rear of fireplace (6 screws). Page 32 Available from Empire Comfort Systems, Inc. Step 4. Install silicone around connection between co-ax- ial adaptor and co-axial air-inlet duct. Step 5. Slide co-axial vent pipes into co-axial adaptor. - Page 33 PVVK-24H AND PVVK-48H VENT KIT (cont.) 45° ELBOW 47.5” (1.2m) Horizontal Venting Maximum 47.5” (1.2 m) with 45° elbow. 45° elbow can be purchased from a local hardware store. 22618-17-0308 EXHAUST OPENING MUST BE POINTED DOWNWARD. Direct Vent System Building Exterior View 47.5”...
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Page 34: Gas Connection Installation Instructions
GAS CONNECTION INSTALLATION INSTRUCTIONS GAS CONNECTION (Line Supply) A 3/8” Flair gas line connection is supplied in the heater GAS SUPPLY LINE TO HEATER Remove top panel from heater by lifting top panel. Remove front and rear panel. Remove rubber grommet from back panel of heater and insert gas supply line through back panel of heater. Connect gas supply line to flexible gas hose. -
Page 35: Operating Instructions Checklist
Mantis Power-Vent High-Efficiency Fireplace. 3. Installers who are not familiar with the installation of this ap- pliance should contact Empire Comfort Systems, Inc. prior to installing the appliance to avoid creating hazardous operating conditions. -
Page 36: Lighting Instructions
Main Electrical power supply must always be switched on to the unit with the two burner switches in the off position (up) before lighting the heater. Turn on main gas supply. Verify that main electrical supply is switched on by checking the 115V AC power status display (Figures 40 and 41) indica- tor is on. - Page 37 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX- PLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. BEFORE LIGHTING smell all around the appliance area for gas.
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Page 38: Fan Operation
The 3-speed main convection fan will automatically start approximately 3 to 5 minutes after the heater has warmed up. Note: The 3-speed main convection fan is automatically controlled and will operate on three preset speeds. Depending on your burner setting and the surrounding ambient temperature, the L.E.D lights (Page 36, Figure 43) for the fan will light up. The bottom L.E.D light (Figure 43F) is low speed setting, and middle L.E.D lights (Figure 43G) is the medium speed setting, the bottom, middle and top L.E.D lights (Figure 43H) is the high-speed setting (both burners on). -
Page 39: Gas Conversion Instructions
GAS CONVERSION INSTRUCTIONS Warning: Conversion must be done by a qualified service technician. Main burner orifices, front burner bushing, and gas conversion label are provided in conversion kit attached to manifold pipe. CONVERSION INSTRUCTIONS FROM (LP) PROPANE GAS TO NATURAL GAS 1. -
Page 40: Gas Conversion Instructions
GAS CONVERSION INSTRUCTIONS Warning: Conversion must be done by a qualified service technician. Main burner orifice(s) and new gas conversion label are provided in conversion kit attached to manifold pipe. CONVERSION INSTRUCTIONS FROM NATURAL GAS TO (LP) PROPANE GAS 1. Turn OFF gas supply and electrical power to fireplace. 2. -
Page 41: Automatic Humidifier Operation
AUTOMATIC HUMIDIFIER OPERATION Figure 48 1. The amount of condensate build up in the water sump is dependent on outside temperature, length and height of the flue pipe. The automatic humidifier can operate from approximately 10 minute to 6 hour intervals, depending on ambient temperature, style and type of flue. -
Page 42: Optional Controllers
FRBTP Battery Operated Remote w/ Programmable Thermostat FRBTC Battery Operated Remote w/ Thermostat Battery Operated Wireless Remote Wall Thermostat TMV2 Thermostat, 2 Stage See your Mantis dealer for correct controller type. INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION Installation Instructions for FRBTP, FRBTC, and TRW The Remote Control FRBTP, FRBTC and TRW are all battery operated devices, which require a small amount of low voltage wiring. - Page 43 R: 24 Volt Hot : Heat Relay Stage 1 (Front burner) : Heat Relay Stage 2 (Rear burner) C: 24 Volt Common THERMOSTAT Replace front louver panel and plug unit into outlet. Turn both burner switches to ON position. Burner switches must remain in the ON position for thermostat to function.
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Page 44: Wiring
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electri- cal Code, CSA C22.1, if an external electrical source is utilized. This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong recep-... -
Page 45: General Information
Over Temperature Cut Out The Mantis Power-Vent High-Efficiency Fireplace is protected against overheating with a high temperature 80°C (176°F) cut off switch to protect the heat exchanger, plastic sump and flue fan. The high temperature cut off switch will automatically switch off the gas supply to the heater, if the temperature in the room where the heater is located reaches approximately 28°C (82.4°F). -
Page 46: Maintenance
General Glass Information Only glass approved for use in Empire Comfort Systems, Inc. fire- place may be used for replacement. The glass replacement must be done by a licensed or qualified service person. -
Page 47: Unit Operating Faults
SERVICE AND INSTALLATION OF THE APPLIANCE SHOULD BE CARRIED OUT BY AUTHORIZED PER- SONNEL ONLY. THE MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS FIREPLACE HEATERS IS IMPROPER GAS PRES- SURE, INCORRECT LOG PLACEMENT, IMPROPER IN- STALLATION, INCORRECT FLUE INSTALLATION, IN- CORRECT SWITCHING OF BURNERS, DIPS/SPIKES IN THE INCOMING POWER OR REVERSE POLARITIES. -
Page 48: Main Convection Fan
The main convection fan in the heater should be checked, ser- viced and cleaned annually by a qualified service person to ensure that your appliance is operating efficiently. The heat exchanger of the unit is located at the rear of the heater. The heat exchanger should be inspected annually by a qualified service person for lint and dust build up. -
Page 49: Pedestal Installation Instructions
PEDESTAL INSTALLATION INSTRUCTIONS Optional Pedestal Assembly Installation Remove pedestal assembly from carton. Handle pedestal with care to avoid paint damage. Place pedestal assembly into position where heater is to be located. Lift and place main body of heater on top of pedestal assem- bly and align main body of heater with locating tabs provided on pedestal assembly (refer to diagram). -
Page 50: Parts List
PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. Index Part Number Number Description 22868 REAR PANEL ASSEMBLY 21654 BRACKET, PIPE ASSEMBLY 22670 REAR HEAT SHIELD ASSEMBLY 21664 TOP COVER ASSEMBLY (INCLUDES #5) R8854 BALL STUD 22693... - Page 51 PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. Index Part Number Number Description 22628 GAS LINE - FRONT M174 GASKET 11269 GAS LINE BRACKET R8886 COMPRESSION FITTING R8812 VALVE, NAT R8869 VALVE, LPG R8898 PIPE NIPPLE...
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Page 52: Parts View
PARTS VIEW Page 52 22618-17-0308... - Page 53 22618-17-0308 PARTS VIEW Page 53...
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Page 54: Warranty Terms
WARRANTY TERMS Purchase Date: Dealer Name/Phone: Installer - Place Serial Number Sticker Here and Leave this Manual with the Consumer. Limited Ten-Year Heat Exchanger Warranty Empire promises to the owner that if the heat exchanger (see parts list) fails because of defective workmanship or material within ten years from the date of purchase, Empire will repair, or at Empire’s option, replace the defective heat exchanger. -
Page 55: How To Order Repair Parts
HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer. All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your equipment. -
Page 56: Service Notes
EMPIRE Comfort Systems Page 56 SERVICE NOTES Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.