Empire Comfort Systems DV-55E-5 Installation Instructions And Owner's Manual

Fan type direct vent wall furnace
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Installer: Leave this manual with the appli-
ance.
Consumer: Retain this manual for future refer-
ence.
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.

INSTALLATION INSTRUCTIONS

OWNER'S MANUAL
Patent # 5.664.555
AND
FAN TYPE
DIRECT VENT
WALL FURNACE
For Installation in
Manufactured (Mobile Home),
Modular or Residential Homes
MODEL
DV-55E-5
This appliance may be installed as an OEM
installation in a manufactured home (USA only)
or mobile home and must be installed in ac-
cordance with the manufacturer's instructions
and the Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, in the
United States, or the Mobile Home Standard,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. A conver-
sion kit is supplied with the appliance.
WARNING: If not installed, operated and
maintained in accordance with the manufactur-
er's instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
Page 1

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Summary of Contents for Empire Comfort Systems DV-55E-5

  • Page 1: Installation Instructions

    DIRECT VENT WALL FURNACE For Installation in Manufactured (Mobile Home), Modular or Residential Homes MODEL DV-55E-5 Patent # 5.664.555 Installer: Leave this manual with the appli- ance. Consumer: Retain this manual for future refer- ence. This appliance may be installed as an OEM...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ........................3 Safety Information for Users of LP Gas ......................4 Requirements for Massachusetts ........................5 Introduction ..............................6 Specifications ...............................6 Gas Supply ..............................7 Gas Conversion Instructions ........................8 Clearances ..............................9 Furnace Installation ..........................9-11 Lighting Instructions ..........................12 Wiring ................................13 Maintenance ...............................14 Operation and Troubleshooting ......................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED. • Due to high temperatures the appliance should be located • Installation and repair should be done by a qUALIFIED out of traffic and away from furniture and draperies. SERVICE PERSON. The appliance should be inspected before use and at least annually by a qualified service person. • Children and adults should be alerted to the hazards of More frequent cleaning may be required due to excessive high surface temperatures and should stay away to avoid lint from carpeting, bedding materials, etc.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires and of your household. Someday when there may not be a minute to explosions. In its natural state, propane is odorless and colorless. lose, everyone's safety will depend on knowing exactly what to You may not know all the following safety precautions which can do.
  • Page 5: Requirements For Massachusetts

    REqUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight (8) feet above grade directly in owned or operated by the Commonwealth and where the...
  • Page 6: Introduction

    INTRODUCTION Introduction Such equipment shall be located, or protected, so it is not subject Always consult your local Building Department regarding to physical damage by a moving vehicle. regulations, codes or ordinances which apply to the installation of Qualified Installing Agency a direct vent wall furnace. Installation and replacement of gas piping, gas utilization equipment Instructions to Installer or accessories and repair and servicing of equipment shall be...
  • Page 7: Gas Supply

    GAS SUPPLY equate, contact your local authorized installer for installation or Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ relocation. CGA-B149 (.1 or .2) installation code. Compounds used on threaded joints of gas piping shall be resistant Recommended Gas Pipe Diameter to the action of liquefied petroleum gases.
  • Page 8: Gas Conversion Instructions

    GAS CONVERSION INSTRUCTIONS Warning: Conversion must be done by a qualified service technician. Main burner orifice(s) and new gas conversion label are provided in conversion kit attached to manifold pipe. CONVERSION INSTRUCTIONS FROM (LP) PROPANE GAS TO NATURAL GAS 1. Make sure gas supply to furnace is off prior to conversion and disconnect electrical power to unit. 2.
  • Page 9: Clearances

    CLEARANCES 1. Pick a location on a wall with a clear space of 36" (91.4cm) 50,000 BTU (14.6KW) per hour or more shall be located at least high by 43" (109cm) wide in the room. In selecting a location 12" (305mm) from any opening through which flue gases could for installation, it is necessary to provide adequate accessibility enter a building.
  • Page 10 2" (51mm) TO 13" (330mm) 4" (102mm) CASING WALL 2" (51mm) TO 32" (813mm) BACK WALL MOUNTING BRACKET #10 X 1" #10 X 1/2" WALL BRACKET #10 X 1/2" Figure 6 Figure 4 Installing Wall Bracket (Figures 5 and 6) After finding a location for the furnace, gas supply and vent, the WALL wall bracket must be positioned and installed.
  • Page 11 FURNACE INSTALLATION (continued) Vent Terminal (Figure 9) Venting (Figures 7 and 8) Place the 6 3/8" x 6 3/8" (162mm x 162mm) black foam, wall plate This unit is vented directly out the back using the concentric vent gasket within the mounting plate. The 4 3/4" (121mm) diameter tube assembly provided.
  • Page 12: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with an C.
  • Page 13: Wiring

    WIRING GV = GAS VALVE LS = LIMIT SWITCH FS = FLAME SENSOR XFMR = TRANSFORMER PS = PRESSURE SWITCH IGN = HOT SURFACE IGNITOR ROS = ROLLOUT LIMIT SWITCH OPTIONAL WALL MOUNT THERMOSTAT DISCONNECT INTEGRAL THERMOSTAT "R", "W", AND "C" LEADS AND ATTACH WALL THERMOSTAT AS SHOWN CORDSET 115 VAC XFMR BLACK HOT...
  • Page 14: Maintenance

    MAINTENANCE Removing Gas Valve Proper Main Burner Flame 1. Remove front grill assembly. The proper main burner flame will be a blue primary (inner) flame 2. Disconnect manifold union assembly at gas valve. with a larger, lighter blue secondary (outer) blue flame. 3.
  • Page 15: Operation And Troubleshooting

    OPERATION AND TROUBLESHOOTING Your new furnace should provide many years of trouble free The hot surface ignitor is energized and after a 17 second warm- performance, however, a yearly inspection of the burners , flue up, the gas valve circuit is energized, opening the gas valve and passageways and the outlet vent assembly should be done.
  • Page 16: Furnace Control Board

    FURNACE CONTROL BOARD DIAGNOSTICS FAULT SEQUENCE CODE — TROUBLE SHOOTING GUIDE # of Blinks Fault Condition Fault Correction Steady On Control OK 1 Flash Temperature limit switch is open -Check Circulating Air Blower Inlet or Grill Outlet for Blockage, Inducer Blower/Circulating Air Blower Run to Cool Heat Exchanger and Limit -Check for Flame Roll Out Condition Causing Roll Out Limit Switch on Burner Box to Open...
  • Page 17: How To Order Repair Parts

    Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Shipments contingent upon strikes, fires and all causes beyond our control. Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, IL 62222-0529 PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
  • Page 18: Parts View

    PARTS VIEW Page 18 19563-4-0610...
  • Page 19: Service Notes

    SERVICE NOTES 19563-4-0610 Page 19...
  • Page 20 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...
  • Page 21 POUR L’INSTALLATION DANS DES MAISONS PRÉ-FAbRIqUÉES (MAISON MObILE), MODULAIRES OU RÉSIDENTIELLES MODÈLES DV-55E-5 brevet # 5.664.555 Installateur: L a i s s e z c e t t e n o t i c e a v e c l’appareil.
  • Page 22 LA TAbLE DES MATIÈRES TAbLE OF CONTENTS SECTION PAgE Information Importante de Sécurité ......................3 Information de Sécurité pour les Utilisateurs de Propane ................. 4 Introduction ..............................5 Spécifications ............................. 5 Alimentation en gaz ..........................6 Les Instructions Pour La Conversion des gaz ................... 7 Espaces Libres ............................
  • Page 23: Information Importante De Sécurité

    INFORMATION IMPORTANTE DE SÉCURITÉ CECI EST UN APPAREIL DE CHAUFFAGE NE PAS FAIRE FONCTIONNER CET APPAREIL SANS qUE LE PANNEAU DU DEVANT SOIT INSTALLÉ. • A cause des hautes températures, cet appareil doit être situé • L'installation et la réparation doivent être faites par une dans un endroit non achalandé...
  • Page 24: Information De Sécurité Pour Les Utilisateurs De Propane

    INFORMATION DE SÉCURITÉ POUR LES UTILISATEURS DE PROPANE Le propane est un gaz inflammable qui peut causer des feux et bres de votre famille. Un jour, lorsqu'il n'y aura pas une minute des explosions. Dans son état naturel, le propane est inodore et à...
  • Page 25: Introduction

    INTRODUCTION Introduction du gaz, doivent être installés de façon à ce que les brûleurs et les Toujours consulter le département de construction de votre région appareils pour allumer les brûleurs doivent être situés à au moins en ce qui regarde les règlements, les codes ou les ordonnances 18”...
  • Page 26: Alimentation En Gaz

    ALIMENTATION EN gAZ Installation d’un Nouveau Robinet Principal pour le Gaz Consulter le Code d’Installation en Cours du National Fuel gas Chaque appareil doit avoir son propre robinet manuel de gaz. Code, ANSI Z223.1 CAN/CgA-b149 (.1 ou .2). Dans l'État de Massachusetts, le robinet de gaz doit être une Le Diamètre recommandé...
  • Page 27: Les Instructions Pour La Conversion Des Gaz

    LES INSTRUCTIONS POUR LA CONVERSION DES gAZ Attention: Conversion doit être faite par un technicien d'entretien qualifié. Les orifices du brûleur principal et la nouvelle étiquette pour le changement des gaz sont fournis dans l'ensemble de conversion qui est attaché au tuyau de gaz. LES INSTRUCTIONS POUR LA CONVERSION DU gAZ PROPANE (PL) AU gAZ NATUREL 1.
  • Page 28: Installation Du Radiateur

    CLEARANCES 1. Choisissez un endroit sur un mur qui aura un espace libre de 36” L'évent terminal d'un évent direct d'un radiateur, ayant une puis- (91.4cm) de haut par 43” (109cm) de large. En choisissant un sance d'entrée de 50,000 Btu (14.6KW) par heure ou moins, doit emplacement, il est nécessaire de fournir l'espace libre adéquat être situé...
  • Page 29 2” (51mm) À 13” (330mm) POUR L'ENSEMBLE D'ÉVENT STANDARD BLINDAGE DU DESSUS 2” (51mm) À 32” (813mm) AVEC LES ACCESSOIRES DE L'ENSEMBLE ALLONGÉ SUPPORT MURAL COUDE D'ÉVACUATION 4” (102mm) AVEC COLLIER ¾” (19mm) MINIMUM DE LA PLAQUE MURALE PAROI ARRIÉRE DE SERRAGE SUPPORT DE MONTAGE ALLANT VERS...
  • Page 30 INSTALLATION DU RADIATEUR (SUITE) Les vis sont fournies dans le paquet de quincaillerie. Insérez le Évacuation (Figures 7 and 8) filtre à air dans la paroi du dessus. L'évacuation des gaz de cet appareil est faite directement à l'arrière en utilisant un ensemble de tuyau d'évent concentrique, fourni avec Attention: Si la paroi du côté...
  • Page 31: Instructions D'allumage

    INSTRUCTIONS D’ALLUMAgE POUR VOTRE SÉCURITÉ, LIRE AVANT D'ALLUMER AVERTISSEMENT: SI VOUS NE SUIVEZ PAS ExACTEMENT CES INSTRUCTIONS, UN FEU OU UNE ExPLOSION PEUT SE PRODUIRE CAUSANT DES DOMMAgES À LA PROPRIÉTÉ, DES bLESSURES CORPORELLES OU LA MORT. du fournisseur de gaz. A.
  • Page 32 WIRINg SCHÉMA DE CÂBLAGE AVERTISSEMENT: DÉBRANCHER L'ALIMENTATION ÉLECTRIQUE AVANT TOUTE INTERVENTION GV = ROBINET DE GAZ LS = CONTACT FIN DE COURSE FS = CAPTEUR DE FLAMME XFMR = TRANSFORMATEUR THERMOSTAT MURAL EN OPTION PS = MANOCONTACT IGN = ALLUMEUR SURFACE CHAUDE DÉBRANCHER LES FILS “R”, “W”...
  • Page 33: Maintenance

    MAINTENANCE Enlever la Valve de gaz Aspect Convenable de la Flamme du Brûleur Principal 1. Enlever l'assemblage du grillage avant. La flamme convenable pour le brûleur principal consistera 2. De la valve de gaz, débrancher le raccord du tuyau de gaz. d'une flamme (intérieure) primaire bleue avec une flamme 3.
  • Page 34: Fonctionnement Et Détection Des Défectuosités

    FONCTIONNEMENT ET DÉTECTION DES DÉFECTUOSITÉS Votre nouveau radiateur vous apportera plusieurs années de circuit d'induction pour la soufflerie est alimenté et l'inducteur performance sans trouble, par contre, une inspection annuelle des de la soufflerie se met en marche pour 15 secondes purgeant tout brûleurs, des tuyaux d'évacuation et l'ensemble d'évent extérieur gaz et fermant l'interrupteur de pression.
  • Page 35 DIAgNOSTIC DU CIRCUIT DE COMMANDE DE CHAUDIÈRE CODE D’ERREUR SÉqUENTIEL — gUIDE DE DÉPANNAgE Clignotements État d’erreur Correction de l’erreur Allumé Commande OK en continu 1 clignotement Le rupteur thermique est ouvert -Vérifier l’absence d’obstruction de l’admission ou la grille de refoulement de soufflante d’air de chauffage, conduite de soufflante d’induction/air de chauffage vers échangeur et rupteur -Voir s’il y a un retour de flamme causant l’ouverture du limiteur de...
  • Page 36: Façon De Commander Les Pièces De Réparations

    L'expédition des marchandises se fera sans délai, excepté en cas de grèves, de feux ou toutes autres circonstances indépendantes de notre volonté. Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, IL 62222-0529 LISTE DES PIÈCES S'IL VOUS PLAîT NOTER: LORSqUE VOUS COMMANDEZ LES PIÈCES, IL EST TRÈS IMPORTANT qUE LE NUMÉRO DE LA PIÈCE ET LA DESCRIPTION COïNCIDENT.
  • Page 37: Vue Des Pièces

    VUE DES PIÈCES 19563-2-0907 Page 17...
  • Page 38: Notes De Service

    NOTES DE SERVICE Page 18 19563-2-0907...
  • Page 39 NOTES DE SERVICE 19563-2-0907 Page 19...
  • Page 40 Empire Comfort Systems, Inc. 918 Freeburg Ave. belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 FAx: 618-233-7097 or 800-443-8648 info@empirecomfort.com www.empirecomfort.com Page 20 19563-2-0907...

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