Canon MF3110 - ImageCLASS Laser Multifunction Service Manual

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Service Manual

MF3110 Series
LaserBase MF3110
Aug 27 2004

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Summary of Contents for Canon MF3110 - ImageCLASS Laser Multifunction

  • Page 1: Service Manual

    Service Manual MF3110 Series LaserBase MF3110 Aug 27 2004...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    %QPVGPVU %QPVGPVU Chapter 1 PRODUCT DESCRIPTION 1.1 Product Specifications ............................1 1 1.1.1Product Specifications ..........................1 1 1.2 Detailed Specifications............................1 3 1.2.1Printing Speed ............................. 1 3 1.2.2Stack Upon Delivery ........................... 1 3 1.2.3System Requirements for Printer Driver ..................... 1 4 1.3 Names of Parts..............................
  • Page 8 %QPVGPVU 3.1.9 Power Supply PCB............................3 10 3.1.10 High voitage Power Supply PCB......................3 12 3.1.11 Top Sensor...............................3 14 3.1.12 Paper Delivery Sensor ..........................3 17 3.2 Document Feed/Exposure System ........................3 21 3.2.1 Scanner Unit ..............................3 21 3.2.2 Scanner Cover Unit ...........................3 22 3.2.3 CCD Unit..............................3 25 3.2.4 Flatbed Motor Unit............................3 28 3.3 LASER EXPOSURE SYSTEM ........................3 31...
  • Page 9 %QPVGPVU 4.5.13Feed Deceleration Gear ........................... 4 15 4.5.14Fixing Deceleration Gear ........................4 16 4.5.15FD Delivery Roller ..........................4 17 4.5.16Large Gear Bushing F ..........................4 17 4.5.17Pressure roller............................4 18 4.5.18Cassette Pickup Roller..........................4 18 4.5.19CCD Shaft ............................... 4 19 4.5.20Wheel Shaft .............................
  • Page 11: Chapter 1 Product Description

    Chapter 1 PRODUCT DESCRIPTION...
  • Page 13: Product Specifications 1

    Contents %QPVGPVU 1.1 Product Specifications ............................1 1 1.1.1Product Specifications ..........................1 1 1.2 Detailed Specifications............................1 3 1.2.1Printing Speed ............................. 1 3 1.2.2Stack Upon Delivery ........................... 1 3 1.2.3System Requirements for Printer Driver ..................... 1 4 1.3 Names of Parts..............................1 5 1.3.1External View..............................
  • Page 15: Product Specifications

    Chapter 1 1.1 Product Specifications 1.1.1 Product Specifications 0007-7055 Body installation method Desktop Exposure Method Semi conductor laser Development Method Toner projection Transfer Method Roller transfer Fixing method On demand fixing Delivery method Facedown /Faceup Toner level detection function None Toner supply type Toner cartridge replacement / Cartridge EP 27 Document type...
  • Page 16 Chapter 1 Running H/F 5 Cassette paper type Plain paper (64 to 90 g/m2), Heavy paper (91 to 128 g/m2), Transparency Multi purpose paper type Plain paper (64 to 90 g/m2), Heavy paper (91 to 163 g/m2), Transparency, Envelope (DL, ISO C5, COM10, MONARCH) Cassette capacity Plain paper (64, 75, 80 g/m2): approx.
  • Page 17: Detailed Specifications

    Chapter 1 1.2 Detailed Specifications 1.2.1 Printing Speed 0007-7946 T-1-1 Fixing mode Paper size Plain Plain Heavy Heavy Transpa Envelope COM10 paper paper L paper paper H rency A4 ( to 64 g/m2) A4 (65 to 90 g/m2) B5 (64 to 90 g/m2) A5 (64 to 90 g/m2) A4 (105 to 128 g/m2) B5 (105 to 128 g/m2)
  • Page 18: 3System Requirements For Printer Driver

    Chapter 1 Running H/F 5 The values herein are estimates only and are subject to change for product improvement. 1.2.3 System Requirements for Printer Driver 0007-8001 Operating System Windows 98, Windows Me, Windows 2000 Professional, Windows XP Computer Any computer on whitch Windows 98, Windows Me, Windows 2000, or Windows XP runs properly. Hardware Environment IBM or IBM compatible PC CD ROM drive or network environment with the access to CD ROM...
  • Page 19: Names Of Parts

    Chapter 1 1.3 Names of Parts 1.3.1 External View 0007-6429 <Front View> F-1-1 T-1-4 [1] Platen glass cover [5] Front cover [2] Platen glass [6] Multi purpose feeder [3] Operation panel [7] Cassette [4] Output tray...
  • Page 20 Chapter 1 Running H/F 5 <Rear View> F-1-2 T-1-5 [1] USB port [2] Face up cover [3] Power socket [4] Extension cover...
  • Page 21: 2Operation Panel

    Chapter 1 1.3.2 Operation panel 0007-6441 [1] [2] [3] [4] [5] [6] [9] [10] [11] [12][13][14] [15][16] [17] F-1-3 T-1-6 [1] COPY key [10] Energy Saver key [2] SCAN key [11] Collate/2on1 key [3] Enlarge/Reduce key [12] Image Quality key [4] Exposure key [13] Memory indicator [5] Alarm indicator...
  • Page 22: Safety

    Chapter 1 Running H/F 5 1.4 Safety 1.4.1 Safety of Laser Light 0002-8615 Laser radiation could be hazardous to the human body. For this reason, laser radiation emitted inside this machine is hermetically sealed within the protective housing and external cover. No radiation can leaak from the machine in the normal operation of the product by the user.
  • Page 23: 3Safety Of Toner

    Chapter 1 1.4.3 Safety of Toner 0002-8619 The machine's toner is a non toxic material composed of plastic, iron, and small amounts of dye. Do not put the toner into fire. It may explode. Toner on the Skin or Clothes 1.
  • Page 25: Chapter 2 Technical Reference

    Chapter 2 TECHNICAL REFERENCE...
  • Page 27: Document Feed And Exposure System 2

    Contents %QPVGPVU 2.1 Document Feed and Exposure System......................2 1 2.1.1 Overview/Configuration ..........................2 1 2.1.1.1 Overview ............................. 2 1 2.2 Laser Exposure ..............................2 2 2.2.1 Overview/Configuration ..........................2 2 2.2.1.1 Overview ............................. 2 2 2.3 Image Formation ............................... 2 4 2.3.1 Overview/Configuration ..........................
  • Page 29: Document Feed And Exposure System

    Chapter 2 2.1 Document Feed and Exposure System 2.1.1 Overview/Configuration 2.1.1.1 Overview 0007-8185 F-2-1 T-2-1 [1] Flatbed motor [2] CCD unit The CCD unit driven by the flatbed motor reads out image data of a document on the platen glass.
  • Page 30: Laser Exposure

    Chapter 2 Running H/F 5 2.2 Laser Exposure 2.2.1 Overview/Configuration 2.2.1.1 Overview 0002-8624 F-2-2 T-2-2 [1] Laser driver PCB [5] Imaging lends [2] BD sensor [6] Scanner motor [3] Reflecting mirror [7] 4 facet mirror [4] Photosensitive drum [8] Cylindrical lens The machine's laser scanner assembly consists of the laser driver and the scanner motor, which are driven by signals coming from the engine controller.
  • Page 31 Chapter 2 The leaser beam reflected by the 4 facet mirror moves through the imaging lens arranged in front of the 4 facet mirror and the reflecting mirror to reach and focus on the photosensitive drum. When the 4 facet mirror rotates at a specific speed, the laser beam scans the photosensitive drum in keeping with the mirror rotation, thus drawing static images on the photosensitive drum.
  • Page 32: Image Formation

    Chapter 2 Running H/F 5 2.3 Image Formation 2.3.1 Overview/Configuration 2.3.1.1 Overview 0002-8626 F-2-3 T-2-3 [1] Laser/scanner assembly [5] Photosensitive drum [2] Laser beam [6] Transfer charging roller [3] Blade [7] Primary charging roller [4] Developing cylinder [8] Cleaning blade In response to a print command, the engine controller turns on the main motor to drive the photosensitive drum, developing cylinder, primary charging roller, and transfer charging roller.
  • Page 33 Chapter 2 Drum Cover Shutter If the surface of the photosensitive drum is exposed to strong light, it develops what is know as "photo memory," which can cause white spots or black lines in images. To protect the drum against light, the machine is equipped with a drum cover shutter.
  • Page 34: Pickup And Feed System

    Chapter 2 Running H/F 5 2.4 Pickup and Feed System 2.4.1 Overview/Configuration 2.4.1.1 Overview 0007-9059 [12] [11] [10] [19] [18] [17] [15] [13] [14] [16] F-2-4 T-2-4 [1] Cassette feed [12] Face down delivery [2] Cassette pickup roller [13] Main motor [3] Separation pad [14] Cassette pickup solenoid [4] Manual feed...
  • Page 35: Detection Jams

    Chapter 2 Pickup and Feed Operation (from the cassette) If the cassette paper sensor detects the presence of paper while the absence of paper is identified in the manual feed pickup assembly, the machine picks up paper from the cassette. When the main motor operates and the cassette pickup solenoid goes on, the cassette pickup roller makes a single rotation to pick up paper.
  • Page 36: Delay Jams

    Chapter 2 Running H/F 5 2.4.2.2 Delay Jams 2.4.2.2.1 Pickup Delay Jam 0003-0657 If the top sensor does not detect the leading edge of paper within 1.2 sec after the start of pickup operation, the machine initiates pickup operation once gain. The machine identifies a pickup delay jam if the top sensor does not detect the leading edge of paper within 1.2 sec after the 2nd pickup operation.
  • Page 37: Fixing Unit

    Chapter 2 2.5 Fixing Unit 2.5.1 Overview/Configuration 2.5.1.1 Overview 0002-8627 F-2-5 T-2-5 [1] Fixing film unit [2] Fixing heater [3] Pressure roller The machine's fixing system is an on demand type, and its fixing assembly consists of the fixing film unit and the pressure roller: the fixing film has a built in fixing heater, thermistor, and thermal fuse.
  • Page 38: Protective Function

    Chapter 2 Running H/F 5 2.5.2 Protective Function 2.5.2.1 Protective Mechanisms 0002-8628 The machine is equipped with the following 3 types of protective mechanisms used to prevent its fixing heater from going awry. 1. protective mechanism by the CPU 2. protective mechanism by the fixing heater safety circuit 3.
  • Page 39: Detecting A Fault In The Fixing Assembly

    Chapter 2 2.5.2.2 Detecting a Fault in the Fixing Assembly 0002-8630 The CPU identifies a fault in the fixing assembly for the following conditions (a. thorough g.) and operates as described: 1. the CPU causes the fixing heater drive signal to go Low to cut off the power to the fixing heater. 2.
  • Page 40: External And Controls

    Chapter 2 Running H/F 5 2.6 External and Controls 2.6.1 Power Supply 2.6.1.1 Energy Saving Function 2.6.1.1.1 Overview 0007-6468 This machine has the Energy Saver mode. When Energy Saver in the User Menu is set to ON, and no operation is made for approx.
  • Page 41 Chapter 3 DISASSEMBLY AND ASSEMBLY...
  • Page 43: External And Controls System 3

    Contents %QPVGPVU 3.1 EXTERNAL AND CONTROLS SYSTEM ..................... 3 1 3.1.1 Front Cover ..............................3 1 3.1.1.1 Removing the Cassette ........................3 1 3.1.1.2 Removing the front cover........................3 1 3.1.2 Rear Cover ..............................3 1 3.1.2.1 Removing the Cassette ........................3 1 3.1.2.2 Removing the right cover ........................
  • Page 44: High Voitage Power Supply Pcb 3

    3.1.9.2 Removing the right cover ........................3 11 3.1.9.3 Removing the left cover........................3 11 3.1.9.4 Removing the rear cover........................3 12 3.1.9.5 Removing the Power Supply Shield Plate ..................3 12 3.1.9.6 Removing the Power Supply Assembly ....................3 12 3.1.9.7 Removing the Power Supply Board....................3 13 3.1.10 High voitage Power Supply PCB......................3 13 3.1.10.1 Removing the Cassette........................3 13 3.1.10.2 Removing the right cover ........................3 13...
  • Page 45: Ccd Unit 3

    Contents 3.2.2.4 Removing the rear cover ........................3 25 3.2.2.5 Removing the Scanner Unit....................... 3 25 3.2.2.6 Removing the Board Unit........................3 26 3.2.2.7 Removing the Operation Panel Unit....................3 26 3.2.2.8 Removing the Scanner Cover Unit....................3 27 3.2.3 CCD Unit ..............................3 27 3.2.3.1 Removing the Cassette ........................
  • Page 46: Cassette Pickup Solenoid 3

    Contents 3.5.1.10 Removing the Left Frame ........................3 40 3.5.1.11 Removing the Power Supply Shield Plate ..................3 41 3.5.1.12 Removing the Power Supply Assembly ..................3 41 3.5.1.13 Removing the Gear Unit ........................3 41 3.5.1.14 Removing the Tooth Missing Gear ....................3 42 3.5.1.15 Removing the Cassette Pickup Roller .....................3 42 3.5.2 Cassette Pickup Solenoid ..........................3 42 3.5.2.1 Removing the Cassette........................3 42...
  • Page 47: Main Motor 3

    Contents 3.5.5.8 Removing the Right Frame ....................... 3 54 3.5.5.9 Removing the Plate..........................3 54 3.5.5.10 Removing the Left Frame........................ 3 54 3.5.5.11 Removing the Power Supply Shield Plate..................3 55 3.5.5.12 Removing the Power Supply Assembly ..................3 55 3.5.5.13 Removing the Manual Pickup Solenoid ..................
  • Page 48 Contents 3.6.2.11 Removing the Power Supply Shield Plate ..................3 68 3.6.2.12 Removing the Fixing Film Unit.......................3 68 3.6.2.13 Removing the Fixing Pressure Roller....................3 69...
  • Page 49: External And Controls System

    Chapter 3 3.1.2.2 Removing the right EXTERNAL cover 0007-7442 CONTROLS SYSTEM 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 3.1.1 Front Cover 3.1.1.1 Removing the Cassette 0002-6889 1) Remove the cassette by holding the cassette handle. 3.1.1.2 Removing the front cover 0007-7439...
  • Page 50: Top Cover

    Chapter 3 3.1.2.3 Removing the left cover 3.1.2.4 Removing the rear 0007-7446 cover 0007-7449 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 51: Removing The Left Cover

    Chapter 3 fixing pressure release levers [2] on both sides and 2) Remove the 2 screws [1] on the back side, and release the pressure. remove the right cover [2]. 2) Remove 2 screws [3]. 3) Remove the rear cover [4] as you pull it toward you. F-3-8 3.1.3.3 Removing the left cover 0007-7447...
  • Page 52: Right Cover

    Chapter 3 3) Remove the 2 screws on the back [1]. Slide the 3.1.4.2 Removing the right scanner unit [2] to the back; then, remove it by cover 0007-7418 lifting it. 1) Open the front cover [1], and remove the 2 screws [2] on the front side.
  • Page 53: Operation Panel Unit

    Chapter 3 3.1.5.2 Removing the left cover 3.1.6 Operation Panel Unit 0007-7419 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 3.1.6.1 Removing the Cassette 0007-9904 3.1.6.2 Removing the right cover 0007-7486 1) Open the front cover [1], and remove the 2 screws [2] on the front side.
  • Page 54: Removing The Rear Cover

    Chapter 3 3.1.6.3 Removing the left cover 3.1.6.4 Removing the rear 0007-7487 cover 0007-7488 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 55: Scnt Board

    Chapter 3 3) Remove the 2 screws on the back [1]. Slide the 3.1.6.7 Removing scanner unit [2] to the back; then, remove it by Operation Panel Unit 0007-7491 lifting it. 1) Reomve the 2 screws [1], and remove the flat cable from the core.
  • Page 56: Removing The Right Cover

    Chapter 3 3.1.7.2 Removing the right 2) Remove the 2 screws [1] on the back side, and remove the left cover [2]. cover 0007-7476 1) Open the front cover [1], and remove the 2 screws [2] on the front side. F-3-33 3.1.7.4 Removing the rear...
  • Page 57: Removing The Scanner Unit

    Chapter 3 3.1.7.5 Removing the Scanner 3.1.7.6 Removing the Board Unit Unit 0007-7479 0007-7480 1) Remove the connector [1] and the flat cable [2] on 1) Remove the 4 screws [1] on the back side of the the ECNT board, and remove the screw [3]. scanner unit.
  • Page 58: Ecnt Board

    Chapter 3 3.1.7.7 Removing the SCNT 2) Remove the 2 screws [1] on the back side, and remove the left cover [2]. Board 0007-7483 1) Remove the connector [1] and the flat cable [2]. 2) Remove the 7 screws [3] and remove the SCNT board [4].
  • Page 59: Power Supply Pcb

    Chapter 3 3.1.9 Power Supply PCB 3.1.9.3 Removing the left cover 0007-7568 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 3.1.9.1 Removing the Cassette 0002-7493 1) Remove the cassette by holding the cassette handle. 3.1.9.2 Removing the right cover 0007-7564...
  • Page 60 Chapter 3 3.1.9.4 Removing the rear 2) Remove the 9 screws [1] to remove the power supply shield plate [2]. cover 0007-7570 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 61: High Voitage Power Supply Pcb

    Chapter 3 3) As you remove the bosses on both sides [1], lower 3.1.10.2 Removing the right the front part of the power supply assembly [2]. cover 0007-7702 Then pull it to remove the power supply assembly. 1) Open the front cover [1], and remove the 2 screws [2] on the front side.
  • Page 62: Removing The Left Cover

    Chapter 3 3.1.10.3 Removing the left 3.1.10.4 Removing the rear cover cover 0007-7703 0007-7704 1) Open the front cover [1], and remove the 2 screws 1) Opening the face up cover [1], and then lower the [2] on the front side. fixing pressure release levers [2] on both sides and release the pressure.
  • Page 63: Top Sensor

    Chapter 3 2) Remove the 9 screws [1] to remove the power 3) As you remove the bosses on both sides [1], lower supply shield plate [2]. the front part of the power supply assembly [2]. Then pull it to remove the power supply assembly. F-3-61 F-3-59 3.1.10.7 Removing the High...
  • Page 64: Removing The Right Cover

    Chapter 3 3.1.11.2 Removing the right 3.1.11.3 Removing the left cover cover 0007-7533 0007-7534 1) Open the front cover [1], and remove the 2 screws 1) Open the front cover [1], and remove the 2 screws [2] on the front side. [2] on the front side.
  • Page 65: Removing The

    Chapter 3 3.1.11.4 Removing the front 3.1.11.6 Removing the Scanner cover Unit 0007-7536 0007-7538 1) Open the front cover [1] and remove the arm claws 1) Remove the connector [1] and the flat cable [2] on [2] to disengage the connection. the ECNT board, and remove the screw [3].
  • Page 66: Removing The Top Cover

    Chapter 3 3.1.11.7 Removing the Top 3.1.11.9 Removing the Plate 0007-7544 Cover 0007-7539 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate 1) Remove the 2 screws [1], and remove the Top cover [3].
  • Page 67: Removing The Power Supply Shield Plate

    Chapter 3 3.1.11.11 Removing the Power 3) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Supply Shield Plate 0007-7547 Then pull it to remove the power supply assembly. 1) Remove the 5 screws [1] to remove the power supply shield plate [2].
  • Page 68: Paper Delivery Sensor

    Chapter 3 3.1.12 Paper Delivery Sensor 3.1.12.3 Removing the left cover 0007-7554 3.1.12.1 Removing the Cassette 1) Open the front cover [1], and remove the 2 screws 0002-7634 [2] on the front side. 1) Remove the cassette by holding the cassette handle. 3.1.12.2 Removing the right cover 0007-7553...
  • Page 69: Removing The

    Chapter 3 3.1.12.4 Removing the front 3.1.12.6 Removing the Power cover Supply Shield Plate 0007-7556 0007-7560 1) Open the front cover [1] and remove the arm claws 1) Remove the 9 screws [1] to remove the power [2] to disengage the connection. supply shield plate [2].
  • Page 70: Removing The Plate

    Chapter 3 3) Remove the 2 screws on the back [1]. Slide the 3.1.12.9 Removing the Paper scanner unit [2] to the back; then, remove it by Delivery Sensor 0007-7563 lifting it. 1) Remove the connector [1] on the ECNT board and take the cable off the cable guide.
  • Page 71: Document Feed/Exposure System

    Chapter 3 3.2.1.3 Removing the left cover Document Feed/ 0007-7454 1) Open the front cover [1], and remove the 2 screws Exposure System [2] on the front side. 3.2.1 Scanner Unit 3.2.1.1 Removing the Cassette 0002-7555 1) Remove the cassette by holding the cassette handle. 3.2.1.2 Removing the right cover 0007-7453...
  • Page 72: Scanner Cover Unit

    Chapter 3 3.2.1.4 Removing the rear 3) Remove the 2 screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by cover 0007-7455 lifting it. 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 73: Removing The Left Cover

    Chapter 3 2) Remove the 2 screws [1] on the back side, and 3.2.2.4 Removing the rear remove the right cover [2]. cover 0007-7496 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 74: Removing The Board Unit

    Chapter 3 3) Remove the 2 screws on the back [1]. Slide the 3.2.2.7 Removing scanner unit [2] to the back; then, remove it by Operation Panel Unit 0007-7499 lifting it. 1) Reomve the 2 screws [1], and remove the flat cable from the core.
  • Page 75: Ccd Unit

    Chapter 3 3.2.2.8 Removing the Scanner 2) Remove the 2 screws [1] on the back side, and remove the right cover [2]. Cover Unit 0007-7500 1) Remove the platen glass cover. 2) Remove the 3 screws [1]. 3) Remove the 4 front claws [2] and the 6 claws [3] on the right and left sides, and remove the scanner cover unit.
  • Page 76: Removing The Scanner Unit

    Chapter 3 3.2.3.4 Removing the rear 3) Remove the 2 screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by cover 0007-7518 lifting it. 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 77: Removing The Operation Panel Unit

    Chapter 3 3.2.3.7 Removing 3.2.3.8 Removing the Scanner Operation Panel Unit Cover Unit 0007-7521 0007-7522 1) Reomve the 2 screws [1], and remove the flat cable 1) Remove the platen glass cover. from the core. 2) Remove the 3 screws [1]. 3) Remove the 4 front claws [2] and the 6 claws [3] on the right and left sides, and remove the scanner cover unit.
  • Page 78: Flatbed Motor Unit

    Chapter 3 3.2.3.10 Removing the CCD 3.2.4.2 Removing the right Unit cover 0007-7524 0007-7502 1) Slide the core [2] while releasing the stopper [1]. 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 2) Remove the flat cable [3].
  • Page 79: Removing The Left Cover

    Chapter 3 3.2.4.3 Removing the left cover 3.2.4.5 Removing the Scanner 0007-7503 Unit 0007-7506 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 1) Remove the connector [1] and the flat cable [2] on the ECNT board, and remove the screw [3].
  • Page 80: Removing The Board Unit

    Chapter 3 3.2.4.6 Removing the Board 2) Remove the 2 claws [2] on the operation panel unit [1], and remove the operation panel unit. Unit 0007-7507 1) Remove the 4 screws [1] on the back side of the scanner unit. F-3-133 F-3-130 3.2.4.8 Removing the Scanner...
  • Page 81: Removing The Flatbed Motor Unit

    Chapter 3 3.2.4.9 Removing the Flatbed Motor Unit 0007-7512 1) Remove the 2 screws [1]. 2) While watching the CCD unit drive belt [2] carefully, remove the flatbed motor unit [3]. F-3-135 3-33...
  • Page 82: Laser Exposure System

    Chapter 3 3.3.1.3 Removing the left cover LASER EXPOSURE 0007-7769 1) Open the front cover [1], and remove the 2 screws SYSTEM [2] on the front side. 3.3.1 Laser/Scanner Unit 3.3.1.1 Removing the Cassette 0002-7542 1) Remove the cassette by holding the cassette handle. 3.3.1.2 Removing the right cover 0007-7768...
  • Page 83: Removing The Rear Cover

    Chapter 3 3.3.1.4 Removing the rear 3) Remove the 2 screws on the back [1]. Slide the scanner unit [2] to the back; then, remove it by lifting it. cover 0007-7770 1) Opening the face up cover [1], and then lower the fixing pressure release levers [2] on both sides and release the pressure.
  • Page 84: Removing The Laser/Scanner Unit

    Chapter 3 3.3.1.7 Removing the Laser/ Scanner Unit 0007-7773 1) Remove the connector [1] of the ECNT board. Take the cable off the cable clamp. (The external cover is omitted from the illustration below to show the instructions clearly.) 2) Take the flat cable [2] off the board of the laser/ scanner unit.
  • Page 85: Image Formation System

    Chapter 3 3.4 IMAGE FORMATION SYSTEM 3.4.1 Transfer Charging Roller 3.4.1.1 Removing the Transfer Charging Roller 0007-7699 1) Open the front cover. 2) Hold the 2 claws [1] on the right side of the roller, lifting them up. 3) Slide the transfer charging roller [2] by sliding it to the right.
  • Page 86: Pickup And Feeding System

    Chapter 3 3.5.1.3 Removing the left cover PICKUP 0007-7801 1) Open the front cover [1], and remove the 2 screws FEEDING SYSTEM [2] on the front side. 3.5.1 Cassette Pickup Roller 3.5.1.1 Removing the Cassette 0002-7053 1) Remove the cassette by holding the cassette handle. 3.5.1.2 Removing the right cover 0007-7800...
  • Page 87: Removing The

    Chapter 3 3.5.1.4 Removing the front 3.5.1.6 Removing the Scanner cover Unit 0007-7802 0007-7805 1) Open the front cover [1] and remove the arm claws 1) Remove the connector [1] and the flat cable [2] on [2] to disengage the connection. the ECNT board, and remove the screw [3].
  • Page 88: Removing The Top Cover

    Chapter 3 3.5.1.7 Removing the Top Cover 0007-7807 1) Remove the 2 screws [1], and remove the Top cover [2]. F-3-156 3.5.1.10 Removing the Left Frame 0007-7811 1) Remove the cable [1] from the cable guide. F-3-154 2) Remove the 2 screws [2], and remove the left frame [3].
  • Page 89: Removing The Power Supply Shield Plate

    Chapter 3 3.5.1.11 Removing the Power 3) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Supply Shield Plate 0007-7813 Then pull it to remove the power supply assembly. 1) Remove the 5 screws [1] to remove the power supply shield plate [2].
  • Page 90: Cassette Pickup Solenoid

    Chapter 3 3.5.1.14 Removing the Tooth 3.5.1.15 Removing the Cassette Missing Gear Pickup Roller 0007-7819 0007-7820 1) Remove the 2 screws [1], and detach the gear 1) Place the main unit down on its front face (so that support [2]. the interior of the main unit is easily visible).
  • Page 91: Removing The Left Cover

    Chapter 3 2) Remove the 2 screws [1] on the back side, and 3.5.2.4 Removing the front remove the right cover [2]. cover 0007-7825 1) Open the front cover [1] and remove the arm claws [2] to disengage the connection. 2) Remove the shafts on both sides [3] while warping the shaft arms inside, and remove the front cover.
  • Page 92: Removing The Scanner Unit

    Chapter 3 3.5.2.6 Removing the Scanner 3.5.2.7 Removing the Top Cover 0007-7828 Unit 0007-7827 1) Remove the 2 screws [1], and remove the Top cover [2]. 1) Remove the connector [1] and the flat cable [2] on the ECNT board, and remove the screw [3]. (Remove the flat cable from the core.) 2) Remove the 2 screws [4] and the 2 pins [5] on the right and left sides.
  • Page 93: Removing The Plate

    Chapter 3 3.5.2.9 Removing the Plate 3.5.2.11 Removing the Power 0007-7830 Supply Shield Plate 0007-9963 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate 1) Remove the 5 screws [1] to remove the power [3].
  • Page 94: Cassette Separation Pad

    Chapter 3 3) As you remove the bosses on both sides [1], lower 3.5.3.2 Removing the Cassette the front part of the power supply assembly [2]. Separation Pad 0007-7881 Then pull it to remove the power supply assembly. 1) Remove the shafts [1] on both sides of the lifting plate.
  • Page 95: Paper Feed Roller

    Chapter 3 4) Remove the 2 claws [1] and remove the cassette 3.5.4.3 Removing the left cover 0007-7836 separation pad [2] by sliding it up. 1) Open the front cover [1], and remove the 2 screws [2] on the front side. F-3-184 3.5.4 Paper Feed Roller F-3-187...
  • Page 96: Removing The

    Chapter 3 3.5.4.4 Removing the front 3.5.4.6 Removing the Scanner cover Unit 0007-7838 0007-7845 1) Open the front cover [1] and remove the arm claws 1) Remove the connector [1] and the flat cable [2] on [2] to disengage the connection. the ECNT board, and remove the screw [3].
  • Page 97: Removing The Top Cover

    Chapter 3 3.5.4.7 Removing the Top Cover 0007-7846 1) Remove the 2 screws [1], and remove the Top cover [2]. F-3-195 3.5.4.10 Removing the Left Frame 0007-7849 1) Remove the cable [1] from the cable guide. F-3-193 2) Remove the 2 screws [2], and remove the left frame [3].
  • Page 98: Removing The Power Supply Shield Plate

    Chapter 3 3.5.4.11 Removing the Power Supply Shield Plate 0007-7851 1) Remove the 5 screws [1] to remove the power supply shield plate [2]. F-3-199 3.5.4.13 Removing the Gear Unit 0007-7853 1) Remove the 2 screws [1], and detach the drive plate (small) [2].
  • Page 99: Removing The Tooth Missing Gear

    Chapter 3 3.5.4.14 Removing the Tooth 2) Remove the 3 screws [3]. While watching the sensor flag carefully, remove the manual stay [4]. Missing Gear 0007-7854 1) Remove the 2 screws [1], and detach the gear support [2]. F-3-202 F-3-204 2) Remove the spring [1].
  • Page 100: Manual Pickup Solenoid

    Chapter 3 3.5.4.17 Removing the Paper 2) Remove the 2 screws [1] on the back side, and remove the right cover [2]. Feed Roller 0007-7857 1) Lift the left side of the paper feed roller [1], and slide it to detach. F-3-208 3.5.5.3 Removing the left cover 0007-7859...
  • Page 101: Removing The

    Chapter 3 3.5.5.4 Removing the front cover 3.5.5.6 Removing the Scanner 0007-7861 Unit 0007-7863 1) Open the front cover [1] and remove the arm claws [2] to disengage the connection. 1) Remove the connector [1] and the flat cable [2] on 2) Remove the shafts on both sides [3] while warping the ECNT board, and remove the screw [3].
  • Page 102: Removing The Right Frame

    Chapter 3 3.5.5.7 Removing the Top 3.5.5.9 Removing the Plate 0007-7867 Cover 0007-7865 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate 1) Remove the 2 screws [1], and remove the Top cover [3].
  • Page 103: Removing The Power Supply Shield Plate

    Chapter 3 3.5.5.11 Removing the Power 3) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Supply Shield Plate 0007-7869 Then pull it to remove the power supply assembly. 1) Remove the 5 screws [1] to remove the power supply shield plate [2].
  • Page 104: Main Motor

    Chapter 3 3.5.6 Main Motor 3.5.6.3 Removing the left cover 0007-7781 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 3.5.6.1 Removing the Cassette 0002-7570 1) Remove the cassette by holding the cassette handle. 3.5.6.2 Removing the right cover 0007-7780...
  • Page 105: Removing The

    Chapter 3 3.5.6.4 Removing the front 3.5.6.6 Removing the Scanner cover Unit 0007-7782 0007-7784 1) Open the front cover [1] and remove the arm claws 1) Remove the connector [1] and the flat cable [2] on [2] to disengage the connection. the ECNT board, and remove the screw [3].
  • Page 106: Removing The Top Cover

    Chapter 3 3.5.6.7 Removing the Top 3.5.6.9 Removing the Plate 0007-7788 Cover 0007-7785 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate 1) Remove the 2 screws [1], and remove the Top cover [3].
  • Page 107: Removing The Power Supply Shield Plate

    Chapter 3 3.5.6.11 Removing the Power 3) As you remove the bosses on both sides [1], lower the front part of the power supply assembly [2]. Supply Shield Plate 0007-7792 Then pull it to remove the power supply assembly. 1) Remove the 5 screws [1] to remove the power supply shield plate [2].
  • Page 108: Gear Unit

    Chapter 3 3.5.7 Gear Unit 3.5.7.3 Removing the Gear Unit 0007-7778 1) Remove the 2 screws [1], and detach the drive plate (small) [2]. 3.5.7.1 Removing the Cassette 0002-7571 1) Remove the cassette by holding the cassette handle. 3.5.7.2 Removing the right cover 0007-7775 1) Open the front cover [1], and remove the 2 screws...
  • Page 109: Fixing System

    Chapter 3 3.6.1.3 Removing the left cover 3.6 FIXING SYSTEM 0007-7730 1) Open the front cover [1], and remove the 2 screws [2] on the front side. 3.6.1 Fixing Film Unit 3.6.1.1 Removing the Cassette 0002-7190 1) Remove the cassette by holding the cassette handle. 3.6.1.2 Removing the right cover 0007-7729...
  • Page 110: Removing The

    Chapter 3 3.6.1.4 Removing the front cover 3.6.1.6 Removing the Scanner 0007-7732 Unit 0007-7734 1) Open the front cover [1] and remove the arm claws [2] to disengage the connection. 1) Remove the connector [1] and the flat cable [2] on 2) Remove the shafts on both sides [3] while warping the ECNT board, and remove the screw [3].
  • Page 111: Removing The Right Frame

    Chapter 3 3.6.1.7 Removing the Top 3.6.1.9 Removing the Plate 0007-7740 Cover 0007-7735 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate 1) Remove the 2 screws [1], and remove the Top cover [3].
  • Page 112: Removing The Power Supply Shield Plate

    Chapter 3 3.6.1.11 Removing the Power 2) Remove the 2 screws [1]. Remove the Fixing entrance guide [2] by sliding it sideways back and forth. Supply Shield Plate 0007-7748 1) Remove the 5 screws [1] to remove the power supply shield plate [2]. F-3-257 3) Disengage the connector [1] of the power supply board.
  • Page 113: Fixing Pressure Roller

    Chapter 3 6) While holding the left and right frames [2] of the 2) Remove the 2 screws [1] on the back side, and Fixing film unit [1], lift it up at an angle and remove remove the right cover [2]. F-3-261 3.6.2.3 Removing the left cover 0007-7756...
  • Page 114: Removing The

    Chapter 3 3.6.2.4 Removing the front 3.6.2.6 Removing the Scanner cover Unit 0007-7757 0007-7760 1) Open the front cover [1] and remove the arm claws 1) Remove the connector [1] and the flat cable [2] on [2] to disengage the connection. the ECNT board, and remove the screw [3].
  • Page 115: Removing The Top Cover

    Chapter 3 3.6.2.7 Removing the Top 3.6.2.9 Removing the Plate 0007-7763 Cover 0007-7761 1) Remove the connector [1] of the ECNT board. 2) Remove the 3 screws [2] and then removes the plate [3]. 1) Remove the 2 screws [1], and remove the Top cover [2].
  • Page 116 Chapter 3 3.6.2.11 Removing the Power 2) Remove the 2 screws [1]. Remove the Fixing entrance guide [2] by sliding it sideways back and Supply Shield Plate 0007-7765 forth. 1) Remove the 5 screws [1] to remove the power supply shield plate [2]. F-3-274 F-3-272 3) Disengage the connector [1] of the power supply...
  • Page 117 Chapter 3 6) While holding the left and right frames [2] of the 3) Hold the shorter shaft [2] of the Fixing pressure Fixing film unit [1], lift it up at an angle and remove roller [1] and lift it up at an angle to remove it from the bushing.
  • Page 119 Chapter 4 MAINTENANCE AND INSPECTION...
  • Page 121: Periodically Replaced Parts 4

    Contents %QPVGPVU 4.1 Periodically Replaced Parts..........................4 1 4.1.1Parts Requiring Periodical Replacement..................... 4 1 4.2 Consumables ..............................4 2 4.2.1Consumable..............................4 2 4.3 Periodical Service.............................. 4 3 4.3.1Items Requiring Scheduled Servicing ......................4 3 4.4 Cleaning ................................4 4 4.4.1Items Requiring Cleaning..........................4 4 4.4.2Cleaning Method (external covers) ......................
  • Page 123: Periodically Replaced Parts

    Chapter 4 4.1 Periodically Replaced Parts 4.1.1 Parts Requiring Periodical Replacement 0003-0867 The machine does not have parts that require periodical replacement.
  • Page 124: Consumables

    Chapter 4 Running H/F 5 4.2 Consumables 4.2.1 Consumable 0007-6479 T-4-1 Work by Item Interval (guide) User Cartridge EP 27 When toner in the toner cartridge being used has run out. Service Techician None...
  • Page 125: Periodical Service

    Chapter 4 4.3 Periodical Service 4.3.1 Items Requiring Scheduled Servicing 0003-0865 The machine does not have items that require scheduled servicing.
  • Page 126: Cleaning

    Chapter 4 Running H/F 5 4.4 Cleaning 4.4.1 Items Requiring Cleaning 0007-6484 T-4-2 Work by Item Intervals User External covers As needed (when soiled) Platen glass When smears appear on image scanned from the platen galss Rear surface of the platen glass cover When smears appear on image scanned from the platen galss Service technician...
  • Page 127: Cleaning Method (External Covers) 4

    Chapter 4 4.4.2 Cleaning Method (external covers) 0003-2119 Moisten a soft cloth with water or solution of mild detergent, making sure it is well wrung; then, wipe the soiling. If you have used detergent, be sure to remove its residue using a soft, moist cloth. After removing all soiling, dry wipe the area with a soft, dry cloth.
  • Page 128: Cleaning Method (Printer Unit) 4

    Chapter 4 Running H/F 5 4.4.4 Cleaning Method (printer unit) 0007-9060 F-4-2 [1] Cassette Pickup Roller Use lint free paper to remove soling. [2] Cassette Separation Pad Use lint free paper to remove soling. [3] Feed Roller Use lint free paper to remove soling. [4] Transfer Charging Roller Use lint free paper to remove toner and paper lint.
  • Page 129: Lubrications

    Chapter 4 4.5 Lubrications 4.5.1 Areas Requiring Application of Grease 0007-9175 The machine has areas that require grease to permit smooth movement of parts or ensure good electrical conductivity. If you have replaced a part in these areas or if you have removed the grease, be sure to apply grease. Printer unit [14] [16]...
  • Page 130: 2Delivery Idler Gear

    Chapter 4 Running H/F 5 Scanner unit F-4-4 T-4-4 [1] CCD shaft [2] Wheel shaft 4.5.2 Delivery Idler Gear 0002-7926 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 40 +/ 10 mg Location of application: 2 locations on gear support shaft in opposition spread in axial direction F-4-5...
  • Page 131: 3Fixing Drive Transmission Gear

    Chapter 4 4.5.3 Fixing Drive Transmission Gear 0002-7929 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location of application: 2 locations on gear butting ribs in opposition spread in circumferential direction over a length of 1/4 or more F-4-6 4.5.4 Large Gear Bushing R 0002-7930...
  • Page 132: 5Large Gear

    Chapter 4 Running H/F 5 4.5.5 Large Gear 0002-7933 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 20 +/ 10 mg Location of application: rib against which gear is butted spread in circumferential direction over a length of 1/2 or more F-4-8 4.5.6 Feed Gear 0002-7935...
  • Page 133: 7Internal Gear

    Chapter 4 4.5.7 Internal Gear 0002-7937 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 40 +/ 10 mg Location of application: 5 teeth or more of internal gear in opposition 2 locations in circumferential direction F-4-10 4-11...
  • Page 134: 8Large Gear Deceleration Gear/Plate

    Chapter 4 Running H/F 5 4.5.8 Large Gear Deceleration Gear/Plate R 0002-7938 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 40 +/ 10 mg Location of application: 5 teeth or more (covering entire small dia tooth area) Are of application: [2] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location of application...
  • Page 135: 9Main Motor

    Chapter 4 4.5.9 Main Motor 0002-7939 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 40 +/ 10 mg Location of application: 5 teeth or more (covering entire gear width) F-4-12 4-13...
  • Page 136: Drive Releasing Arm

    Chapter 4 Running H/F 5 4.5.10 Drive Releasing Arm 0002-7940 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location of application: 4 locations on sliding surface against gear support shaft of drive releasing arm F-4-13 4-14...
  • Page 137: Fu Delivery Roller

    Chapter 4 4.5.11 FU Delivery Roller 0002-7942 Area of application: [1] Grease: MOLYKOTE 41 Amount: 10 +/ 5 mg Location of application: edge of FU delivery roller shaft (sliding surface against FU grounding spring) Area of application: [2] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location of application: sliding surface between FU delivery roller shaft and FU delivery roller bushing...
  • Page 138: Pickup Idler Gear

    Chapter 4 Running H/F 5 4.5.12 Pickup Idler Gear 0002-7944 Are of application: [1] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location of application: 2 locations on pickup idler gear support shaft 5 teeth or more (covering entire large diameter tooth surface of pickup idler gear) F-4-15 4.5.13 Feed Deceleration Gear 0002-7946...
  • Page 139: Fixing Deceleration Gear

    Chapter 4 4.5.14 Fixing Deceleration Gear 0002-7954 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 40 +/ 10 mg Location of application 5 teeth or more (covering entire surface of fixing deceleration gear; small diameter teeth) Area of application: [2] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg Location application:...
  • Page 140: Fd Delivery Roller 4

    Chapter 4 Running H/F 5 4.5.15 FD Delivery Roller 0002-7948 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 30 +/ 5 mg Location of application entire sliding surface against FD delivery bushing F-4-18 4.5.16 Large Gear Bushing F 0002-7950 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: 10 +/ 5 mg...
  • Page 141: Pressure Roller 4

    Chapter 4 4.5.17 Pressure roller 0002-7953 Area of application: [1] Grease: MOLYKOTE 41 Amount: 10 +/ 10 mg Location of application: edge of pressure roller shaft (sliding surface against contact spring F) F-4-20 4.5.18 Cassette Pickup Roller 0003-6451 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: approx.
  • Page 142: Ccd Shaft 4

    4.5.19 CCD Shaft 0003-2409 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: suitable amount Location of application: part of CCD shaft where contacts the CCD unit (all the faces in the shaft direction) F-4-22 4.5.20 Wheel Shaft 0007-8738 Area of application: [1] Grease: MOLYKOTE EM 50L Amount: suitable amount Location of application:...
  • Page 143: Chapter 5 Trouble Shooting

    Chapter 5 TROUBLE SHOOTING...
  • Page 145: Phenomenon Table 5

    Contents %QPVGPVU 5.1 Phenomenon Table ............................5 1 5.1.1Symptoms ..............................5 1 5.2 Countermeasure..............................5 2 5.2.1 Image Faults..............................5 2 5.2.1.1 Partially Blank/Streaked ........................5 2 5.2.2 Malfunction..............................5 2 5.2.2.1 Control Panel Related ......................... 5 2 5.2.2.2 Malfunction/Faulty Detection ......................5 2 5.2.3 Printing/Scanning............................
  • Page 147: Phenomenon Table

    Chapter 5 5.1 Phenomenon Table 5.1.1 Symptoms 0007-8077 T-5-1 Level 1 Symptom Image Faults There are vertical black lines or a vertical white line in a solid black image. When manual paper size is set to envelope, the LCD in standby mode shows Malfunction ENV.
  • Page 148: Countermeasure

    Chapter 5 Running H/F 5 5.2 Countermeasure 5.2.1 Image Faults 5.2.1.1 Partially Blank/Streaked 5.2.1.1.1 There are vertical black lines or a vertical white line in a solid black image. 0007-8083 <Cause> The vertical black lines are likely to have been caused by the ribs of the heater holder. The vertical white line is likely to have been caused by the thermal fuse (if it corresponds to the location of the fuse).
  • Page 149: Printing/Scanning

    Chapter 5 5.2.3 Printing/Scanning 5.2.3.1 Faulty Printing/Scanning Result 5.2.3.1.1 When legal paper is used to copy multiple documents, image at the top of the 2nd document is printed on the bottom of the 1st legal sheet. 0007-8092 <Cause> If legal paper is used to copy 2 or more documents but paper type is set to other than legal, image data of the 2nd document is sent following the 1st document.
  • Page 150: Measurement And Adjustment

    Chapter 5 Running H/F 5 Measurement Adjustment 5.3.1 Basic Adjustments 5.3.1.1 Items of Adjustment 0003-3366 The machine does not have items that are cited for adjustment.
  • Page 151: Service Tools

    Chapter 5 5.4 Service Tools 5.4.1 Special Tools 0007-6537 T-5-2 Tool Description Parts No. Grease (MOLYKOTE EM 50L) Apply to specified areas. HY9 0007 Grease (MOLYKOTE EMD 110) Apply to specified areas. HY9 0023 Grease (IF 20) Apply to specified areas. CK 8006 Grease (MOLYKOTE 41) Apply to specified areas.
  • Page 152: Error Code

    Chapter 5 Running H/F 5 5.5 Error Code 5.5.1 Outline 5.5.1.1 Error Code Outline 0007-6749 An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD, showing the nature (symptoms) of the fault. Using the error code, the service man can readily find out how to correct the fault by simply referring to the service manual.
  • Page 153: E100 Laser/Scanner Unit Failure

    Chapter 5 5.5.2.3 E100 Laser/Scanner Unit Failure 0007-6772 Cause: Laser/Scanner unit failure. Remedy: 1) Turn the power off and on. 2) Make sure that the Laser/Scanner unit (J801) and ECNT board (J503) are properly connected. 3) Make sure that the Laser/Scanner unit and ECNT board (J504) are properly connected. 4) Make sure connections of the boards (power supply board (CN101), ECNT board (J501, J502)).
  • Page 154: Service Mode

    Chapter 5 Running H/F 5 5.6 Service Mode 5.6.1 Outline 5.6.1.1 Service Data Setting 0007-6586 The Service mode has the service data items as follows. They can be confirmed or changed by following the menu. #SSSW Use it to set the document scanning size. #NUMERIC Do not use.
  • Page 155: Service Data Entry Method

    Chapter 5 5.6.1.2 Service Data Entry Method 0007-6605 You can enter the Service Mode with the following operation. #1 SSSW Menu F-5-1 5.6.1.3 Service Data Flowchart 0007-6621 Service menu 7 6 5 4 3 2 1 0 #SSSW SW01 - - - - - - - 0 Error management (Service soft switch SW02...
  • Page 156 Chapter 5 Running H/F 5 #NUMERIC Param. Not used (Numeric parameter settings) #SPECIAL SW001 SW001 to SW030: Not used SW030 001: 001 to 070: Not used 070: #NCU Not used (NCU settings) #FAX SW001 SW001 to SW050: Not used SW050 001: 001 to 100: Not used 100:...
  • Page 157 Chapter 5 #PRINT SW001 SW001 to SW050: Not used SW050 001: 001 to 050: Not used 050: #NETWORK SW001 SW001 to SW050: Not used SW050 001: 001 to 050: Not used 050: #CODEC SW001 SW001 to SW050: Not used SW050 001: 001 to 050: Not used 050:...
  • Page 158: Service Soft Switch Settings (Sssw)

    Chapter 5 Running H/F 5 #REPORT SW01 (Service report SW001 to SW050: Not used output) SW50 OUTPUT SERVICE DATA LIST SYSTEM DATA LIST SYSTEM DUMP LIST 001: 001 to 050: Not used 050: Not used #DOWNLOAD (Download) TEL & USER DATA #CLEAR Dialing data and user data initialization SERVICE DATA...
  • Page 159: Sssw Sw14

    Chapter 5 Below are examples showing how to read bit switch tables. Indicates that the Indicates that the setting is "0". setting is "1". Indicates the default settings. Function Service error code Output Not Output* Not used Not used Not used Not used Not used Not used...
  • Page 160: Rom Management (Rom)

    Chapter 5 Running H/F 5 5.6.3 ROM Management (ROM) 5.6.3.1 ROM 0007-6663 Information such as ROM (program software) version number is displayed on the display. This mode is for confirmation only, and any entry cannot be made. Display TEST TEST MODE Menu MODE by pressing cursor key...
  • Page 161 Chapter 5 5.6.4.1.2 Test Mode Flowchart 0007-6680 To operate the test mode, after pressing the Menu key, press the # key and select "SERVICE MODE". After this, select "TEST MODE" with the cursor keys, and press the OK key. Turn OFF and back ON the power to end the Test Mode. ‘...
  • Page 162: Dram Test

    Chapter 5 Running H/F 5 5.6.4.2 DRAM Test 5.6.4.2.1 D RAM Test 0007-6685 D RAM test menu is selected by pressing the numeric key 1 from the test mode menu. D RAM Test 1 writes data to the entire D RAM region and reads it out to check that operations are correct. D RAM Test 2 just reads data at high speed.
  • Page 163: Print Test

    Chapter 5 5.6.4.3 Print Test 5.6.4.3.1 PRINT Test 0007-6689 The Print Test menu is selected by pressing the numeric key 3 from the test mode menu. In this test, various print patterns are output from the printer. As service print patterns, press the numeric key 2 from the Print Test menu to select "3 2: BLACK"...
  • Page 164: Faculty Test

    Chapter 5 Running H/F 5 5.6.4.4 Faculty Test 5.6.4.4.1 FACULTY Tests 0007-6690 The faculty tests are selected by pressing the numeric key 6 from the test mode menu. These tests test the following faculties of this machine. T-5-6 Test type Overview Sensor tests Test whether the sensors are operating correctly.
  • Page 165 Chapter 5 5.6.4.4.2 Sensor Tests 0007-6694 The sensor test is selected by pressing the numeric key 3 from the faculty test menu. In this test, you can check the status of each sensor of this machine in items 1 to 4 on the display. You can also check if sensors that use actuators and microswitches are operating correctly by moving the actuator or microswitch.
  • Page 166 Chapter 5 Running H/F 5 5.6.4.4.3 Operation panel tests 0007-6702 The operation panel test is selected by pressing the numeric key 7 from the faculty test menu. In this test, check that the display, LED lamps and keys on the operation panel are operating correctly. Display test Pressing the Start key from the operation panel menu, "H"...
  • Page 167 6-3 OPERATION PANEL Press Start Key HHHHHHHHHHHHHHHHHHHH H pattern displayed HHHHHHHHHHHHHHHHHHHH Press Start Key All LCD dots displayed Press Start Key The LED lamps other than the Energy Saver key go on Press Start Key 123456789*0#ABCDEDFG When a key is pressed, the corresponding character goes out When the entire display has goes out...
  • Page 169: Chapter 6 Appendix

    Chapter 6 APPENDIX...
  • Page 171: Outline Of Electrical Components 6

    Contents %QPVGPVU 6.1 Outline of Electrical Components ........................6 1 6.1.1 Sensor................................6 1 6.1.1.1 Arrangement of Sensors and Switches ....................6 1 6.1.2 PCBs ................................6 2 6.1.2.1 Arrangement of PCBs.......................... 6 2...
  • Page 173: Outline Of Electrical Components

    Chapter 6 6.1 Outline of Electrical Components 6.1.1 Sensor 6.1.1.1 Arrangement of Sensors and Switches 0007-8186 F-6-1 [1] Cassette Paper Sensor Used to detect the presence/absence of paper in the cassette. [2] Manual Feed Paper Sensor Used to detect the presence/absence of paper in the manual feed section. [3] Paper Leading Edge Sensor (top sensor) Used to detect the leading/trailing edge of paper being moved.
  • Page 174: Pcbs

    Chapter 6 Running H/F 5 6.1.2 PCBs 6.1.2.1 Arrangement of PCBs 0007-8187 F-6-2 [1] SCNT Board Used to control the whole of the system. [2] ECNT Board Used to control the operation of the printer unit. [3] High Voltage Power Supply Board Used to supply high voltage power to the printer unit.
  • Page 175 Aug 27 2004...

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