Carrier 24APA7 Performance Installation Instructions Manual

Performance series 2-stage air conditioner with puron refrigerant 2 to 5 nominal tons
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24APA7
Performancet Series 2---Stage Air Conditioner
with Puronr Refrigerant
2 To 5 Nominal Tons

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code ( NEC ) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position
and install a lockout tag. There may be more than 1
disconnect switch. Lock out and tag switch with a
suitable warning label.
WARNING
!
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury
or equipment damage.
PuronR refrigerant systems operate at higher pressures than
standard R- -22 systems. Do not use R- -22 service equipment
or components on PuronR refrigerant equipment.

Installation Instructions

Indoor Thermostat Control Options
Model
24APA7

INSTALLATION RECOMMENDATIONS

NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
! !
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon- -based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4
mm) wide and conform to shape of tubing insulation. (See
Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
NOTE:
Avoid contact between tubing and structure
OUTDOOR WALL
HANGER STRAP
(AROUND VAPORTUBE ONLY)
1" (25.4 mm) MIN.
Fig. 1 - - Piping Installation
Standard
Infinity
2---stage
Control
Thermostat
Yes
INDOOR WALL
CAULK
LIQUID TUBE
VAPOR TUBE
INSULATION
THROUGH THE WALL
JOIST
INSULATION
VAPOR TUBE
LIQUID TUBE
SUSPENSION
Yes
A94026

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Table of Contents
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Summary of Contents for Carrier 24APA7 Performance

  • Page 1: Installation Instructions

    24APA7 Performancet Series 2---Stage Air Conditioner with Puronr Refrigerant 2 To 5 Nominal Tons Installation Instructions SAFETY CONSIDERATIONS Indoor Thermostat Control Options Standard Improper installation, adjustment, alteration, service, maintenance, Infinity Model 2---stage Control or use can cause explosion, fire, electrical shock, or other Thermostat conditions which may cause death, personal injury, or property damage.
  • Page 2: Installation

    Make Piping Connections The outdoor unit contains system refrigerant charge for operation with ARI rated indoor unit when connected by 15 ft. (4.57 m) of WARNING field- -supplied or factory accessory tubing. For proper unit operation, check refrigerant charge using charging information located on control box cover and/or in the Check Charge section of PERSONAL INJURY AND ENVIRONMENTAL this instruction.
  • Page 3 Table 1 – Accessory Usage REQUIRED FOR REQUIRED FOR LONG LINE AP- REQUIRED FOR SEA COAST LOW --- AMBIENT COOLING ACCESSORY PLICATIONS* APPLICATIONS (Within 2 APPLICATIONS (Over 80 ft/24.38 m) miles/3.22 km) (Below 55°F/12.8_C) Crankcase Heater Standard Standard Standard Standard with Infinityt Control Evaporator Freeze Protection (Low Ambient not allowed with non ---communicating thermostat)
  • Page 4: Make Electrical Connections

    Deep Vacuum Method Connect Ground and Power Wires The deep vacuum method requires a vacuum pump capable of Connect ground wire to ground connection in control box for pulling a vacuum of 500 microns and a vacuum gage capable of safety.
  • Page 5: Airflow Selection For Variable Speed Furnaces (Non- -Communicating)

    Airflow Selections (ECM Furnaces - - non commu- Start- -Up nicating) CAUTION The ECM Furnaces provide blower operation to match the capacities of the compressor during high and low stage cooling UNIT OPERATION AND SAFETY HAZARD operation. Tap selections on the furnace control board enable the installing technician to select the proper airflows for each stage of Failure to follow this caution may result in personal injury, cooling.
  • Page 6: Outdoor Fan Motor Operation

    Communication and Status Function Lights Outdoor Fan Motor Operation For Infinity Control Only, Green communications The outdoor unit control energizes the outdoor fan any time the compressor is operating except for low- -ambient cooling operation. (COMM)Light The outdoor fan remains energized if a pressure switch or Green LED (COMM Light) compressor overload should open.
  • Page 7: Check Charge

    MODEL PLUG MODEL PLUG UTILITY RELAY UTILITY SIGNAL OPEN RELAY SUPPLIED BY UTILITY PROVIDER Liquid Line Solenoid A06526 Fig. 6 - - 2- -Stage Control Board Check Charge Final Checks The 24APA7 unit should be charged in high stage compressor IMPORTANT: Before leaving job, be sure to do the following: operation.
  • Page 8: Troubleshooting

    TROUBLESHOOTING Control Fault If the outdoor unit control board has failed, the control will flash If the compressor fails to operate with a cooling call, Table 3 can be the appropriate fault code. (See Table 5) The control board should used to verify if there is any damage to the compressor windings be replaced.
  • Page 9: Major Components

    2- -Stage Compressor cutout trips for three consecutive cycles, then unit operation is locked out for 4 hours and the appropriate fault code is displayed. The 2- -stage compressor contains motor windings that provide No 230V at Compressor 2- -pole (3500 RPM) operation. Refer to Table 3 for correct winding resistance.
  • Page 10 OAT Thermistor must be OCT Thermistor must be locked in place with spherical secured tight on the liquid tube. nib end facing towards the front of the control box Fig. 9 - - Outdoor Coil Thermistor (OCT) Attachment Fig. 8 - - Outdoor Air Thermistor (OAT) Attachment Table 4 –...
  • Page 11 Two-Stage Variable Speed Variable Speed 2-Stage Thermidistat Air Conditioner Furnace Fan Coil Air Conditioner Thermidistat Heat Stage 2 O/B W2 RVS/Heat Stage 2 O/W2/B Heat Stage 1 W/W1 Heat Stage 1 W/W1 REMOVE J2 JUMPER FOR Cool Stage 1 Y1 / W2 Compressor Low HEAT STAGING Cool Stage 2...
  • Page 12 S Observe all warnings, cautions, and bold text. S All indoor coils must be installed with a hard shutoff Puron TXV metering device. Catalog No: 24APA7---3SI Copyright 2009 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 0809 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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