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Installation/Operator's Manual
Model: 1602R
Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace
SAFETY NOTICE:
If this furnace is not properly installed, a house fire may result! For your safety, follow these installation
instructions. Contact local building or fire officials about restrictions and installation requirements in your
area. This furnace must be installed by a qualified technician. Keep these instructions for future reference.
Safety Tested to UL 391
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
USSC
851775 rev 0
1
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Related Manuals for United States Stove Company 1602R Installation/operator’s
Summary of Contents for United States Stove Company 1602R Installation/operator’s
- Page 1 Installation/Operator’s Manual Model: 1602R Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace SAFETY NOTICE: If this furnace is not properly installed, a house fire may result! For your safety, follow these installation instructions. Contact local building or fire officials about restrictions and installation requirements in your area.
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Page 2: Disclaimer Notice
INTRODUCTION Do not place the furnace directly on a combustible floor. If you are placing it on a combustible floor, an approved Thank You for your purchase of a U.S. Stove Wood/Coal fire retardant material, equivalent to 3/8” UL Listed mill- Burning Gravity Style (Up-Flow) Furnace. -
Page 3: Chimney Requirements
CHIMNEY REQUIREMENTS CREOSOTE - FORMATION AND NEED FOR REMOVAL A fireclay lined masonry or Class A 103HT All-Fuel Metal Insulated Chimney must be used in all airtight wood fur- When wood is burned slowly, it produces tar and other nace installations. The minimum recommended flue size organic vapors, which combine with expelled moisture to for the model 1602 is 6 inches, inside diameter. -
Page 4: Dampers On Stove Pipes
IMPORTANT INFORMATION FOR ALL Though United States Stove Company expressly Does Not recommend the use of its furnaces to be installed and/or CONNECTOR PIPES used as a free-standing heater, it is possible to achieve a reasonably safe and functional installation IF certain stan- The connector pipe must be constructed and installed dard procedures are followed. -
Page 5: Combustion Air
INSTALLATION #2 INSTALLATION #3 Extending the hot air duct from the furnace into the existing The baffle on this system should be made the full width of plenum will help direct the flow of air from the furnace as the furnace plenum in order to properly direct the air into well as the flow in the existing furnace. -
Page 6: Door Handles
FURNACE ASSEMBLY INSTRUCTIONS SHAKER GRATE HANDLE Unpack your Furnace and insure that there is no shipping damage. If damage exist, please contact your dealer im- Insert the Shaker Rod into the hole on the ash door frame mediately. as shown. Then attach the Shaker Bracket to the front of Your Ashley Furnace will require some assembly before the furnace using two 1/4-20 x 3/4”... -
Page 7: Wiring Diagram
SPRING HANDLES WIRING DIAGRAM Attach the four(4) spring handles to the Feed/Ash Doors, Baffle Rod, and Shaker Rod by twisting the springs counter- clockwise while applying pressure until you have screwed them approximately 3/4”-1” onto the rods. (4) Spring Handles DISTRIBUTION BLOWER &... -
Page 8: Baffle/Brick Replacement
FORCED DRAFT BLOWER - 69189 Using two 1/4-20 x 1” bolts and nuts, attach the draft blow- er adapter to the draft tube on the front of the furnace. Then mount and secure the draft blower to the adapter with the three 10-24 Kep nuts. Plug the blower into the out- let on the front of the furnace. -
Page 9: Starting A Coal Fire
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION 6. The forced air draft cycles on demand from the wall thermostat. Setting the U.S. Stove thermostat four degrees After installation of the furnace is complete, it is ready for higher than your existing thermostat is recommended. In operation. -
Page 10: Operating Notes
If the fire goes out or does not hold overnight, look for: Inspect and clean your chimney and stove pipe regularly. 1. Poor draft. In event of chimney fire, shut all draft controls and call your fire department immediately. Alert everyone in the 2. -
Page 11: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: 4. Problem: Smoke puffs from furnace Distribution blower vibrating Solution: Solution: A. Check chimney draft. Check for blocked chimney A. Tighten blower wheel to motor shaft. or flue pipe. Use mirror to check chimney clearance. B. -
Page 12: Parts Diagram
PARTS DIAGRAM 29 30 USSC... -
Page 13: Parts Diagram And List
PARTS DIAGRAM AND LIST Key Description Part # Key Description Part # Feed Door Assy. (w/Rope Gasket) 69542 Room Blower - 800 CFM 80530 Door Handle 24179 Blower Gasket 88127 Lock Nut, 1/2-13 83444 Tinnerman Clip, 1/4-20 83340 Washer 83835 Bolt, 1/4-20 x 3/4 83339 Spring Handle... - Page 14 PARTS DIAGRAMS AND LISTS - 69189 Key Description Part # Drqft Blower Assembly 69190 FAD Bracket 69192 Bolt, 1/4-20 x 1” 83379 Lock Nut, 1/4-20 83261 Kep Nut, 10-24 83244 UFB908 COLD AIR RETURN / FILTER BOX - OPTIONAL KIT As mentioned earlier in this manual, a cold air return and/ or filter box should be incorporated into your furnace in- stallation.
- Page 15 DOMESTIC HOT WATER COIL KIT - OPTIONAL This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer. 1. Remove the access panel on the rear of the furnace enclosure.
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Page 16: Stove Operation
BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE Furnaces that are capable of burning coal usually orange or yellow and produce quite a bit of smoke. will burn both Bituminous and Anthracite coal. An- As the gases burn off the flames become shorter, thracite is perhaps the best coal fuel because of its change color and produce less smoke. - Page 17 BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE: When the fire is well established and the room is be- coming warm, partially close the dampers. Some For extended operation, such as overnight, the fire experimenting will have to take place with each will need to be banked.
- Page 18 NOTES USSC...
- Page 19 NOTES USSC...
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Page 20: How To Order Repair Parts
HOW TO ORDER REPAIR PARTS This manual will help you obtain efficient, dependable service from the fur- nace, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When placing an order or for warranty claims, please provide the following information found on the Certification Plate located below the ash door.