Edelbrock 66002 Installation Instructions

Please study these instructions carefully before installing your new Tubular Exhaust System (TES). If you have any questions, please contact our
Technical Hotline at : 1-800-416-8628 from 7 am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at Edelbrock@Edelbrock.com.
APPLICATIONS: For 1999-2001 GM Pick-Up 1500/2500 Series, 1999-2001 Suburban, Tahoe, Yukon, 4.8L/5.3L L-V8 without A.I.R., 2WD & 4WD.
TUBULAR EXHAUST SYSTEM: These components are designed to improve the exhaust efficiency of the GM C.P.I. (Central Port Injection) V8
engine. A performance gain can be expected by the installation of the system. This system does require welding for installation and retains
all O.E.M. emissions equipment.
Suggested Tools Needed for Installation: This vehicle has metric fasteners.
❑
Mig welder (recommended) or gas welder—Professional welding is highly recommended
❑
3/8" ratchet socket set with extensions and universal 13mm and 15mm swivel sockets
❑
Combination set of open-end wrenches
❑
Jackstands, screwdrivers, pliers, crescent wrench, etc.
❑
Hacksaw or Sawz-all
❑
Liquid penetrant, (GM #1052627) anti-seize compound (GM #5613695)
SPECIAL NOTICE: This Edelbrock Tubular Exhaust System has received an Executive Order number (E.O.#) from the California Air Resources Board
(C.A.R.B.) making it legal for street use in all 50 states. To assist you with emission equipment certification, we have included a silver fan shroud
decal to help testing personnel verify the this part is a legal replacement on the vehicle for which it is cataloged. The adhesive-backed decal should
be affixed next to the existing emission and engine specifications decal. Do not cover any part of your original emission decal.
WARNING: The use of "Thermal Wrap" or any aftermarket coating process will void the warranty on your Edelbrock Tubular Exhaust Systems.
Those products can cause excessive heat and moisture buildup resulting in corrosion and failure of the system.
NOTE: High temperature spark plug wires and boots are recommended to withstand heat from T.E.S.
Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in poor
Qty. Description
❑ 1
Header left side #25-9433 (#66002)
❑ 1
Header right side #25-9434 (#66002)
❑ 1
Header left side #25-9031 (#66003)
❑ 1
Header right side #25-9032 (#66003)
❑ 1
Extension pipe left #25-9529
❑ 1
Extension pipe right #25-9530
❑ 12
Hex header bolts; 8mm x 1.25 x 30mm
❑ 2
Port gaskets
Catalog #66002, #66003
©2006 Edelbrock Corporation
IMPORTANT NOTE:
performance and engine or vehicle damage.
KIT CONTENTS
Catalog #66002 (Ceramic-Coated), #66003 (Ti-Tech Coated)
Page 1 of 2
TUBULAR EXHAUST SYSTEM
Applications: See Below
Catalog #66002, #66003

INSTALLATION INSTRUCTIONS

Qty. Description
❑ 2
Donut gaskets; 2-1/4"
❑ 4
Hex capscrews; 2-/4"
❑ 4
Lock washers; 3/8"
❑ 4
Flat washers; 3/8"
❑ 1
E.G.R. gasket
❑ 12
Lock washers; 5/16"
❑ 12
Hardened washers
Brochure #63-66002
Rev. 6/06 - DA/mc