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Summary of Contents for Bontrager RACE X LITE BAR-ENDS

  • Page 3 Race X Lite ™ Bar Ends • Part Number 263759...
  • Page 4 © Copyright Trek Bicycle Corporation 2005 All rights reserved...
  • Page 5: Table Of Contents

    BONTRAGER RACE X LITE BAR-ENDS Owner’s Manual Table of contents Introduction ............1-2 Bontrager Race X Lite bar-ends ......3-7 Inspecting bar-ends ......... 5 Adjusting bar-ends .........6-7 Lubricating bar-ends ........7 Installation instructions ........8-9 Carbon compatibility ........10-11 Carbon fiber composite inspection procedures ...12-16...
  • Page 6: Introduction

    Introduction Bontrager wheelsets and components are built to exceed the demands of professionals. Pooling vast resources, Bontrager is able to deliver cutting-edge performance without sacrificing strength or durability. Top level riders, including World Champions, compete on the same product that you can purchase. Whether lead- ing the pack into Paris or double-jumping in Vancouver, Bontrager has you covered.
  • Page 7 If you do not understand the information in this manual, or you have a question about your components or wheelset that this manual does not cover, consult your Bontrager dealer, or contact us. Mailing address: Bontrager Components & Wheelsets Attn: Customer Service 801 W.
  • Page 8: Bontrager Race X Lite Bar-Ends

    Bontrager Race X Lite bar-ends These bar-ends (Figure 1) have ergonomic HCM carbon extensions which increase comfort and control. These high-performance bar-ends offer these features: • High-compression molded carbon construction: an incredibly strong structure also allowing for a comfortable, ergonomic shape •...
  • Page 9 Bar-ends provide a secondary hand position on a mountain-style handlebar. Bar-ends are designed for climbing only. Be careful when riding with bar-ends in brushy areas, or narrow trails. Never allow your bar-ends to come in contact with objects which may cause you to lose control of your bicycle.
  • Page 10: Inspecting Bar-Ends

    Inspecting bar-ends If you are unsure of the safety of your handlebar system, do not ride the bicycle; take the bicycle to your dealer for adjustments. Once a month check your bar-ends. Push down on them to make sure they cannot rotate on the handlebars. If the bar-ends slip, follow the procedures in Adjusting bar-ends.
  • Page 11: Adjusting Bar-Ends

    Adjusting bar-ends Bar-end position, the angle of the bar-ends to the ground, is largely a matter of personal preference blend- ing comfort, efficiency, and balance. Your hands should be comfortable, and able to easily grasp the bar-ends when either seated, or standing on the pedals. WARNING Improperly adjusted or tightened bar-ends can cause you to lose control...
  • Page 12: Lubricating Bar-Ends

    To adjust the angle of the bar-ends 1. Loosen the handlebar clamp bolt(s) just enough that the bar-ends can be rotated on the handlebar. 2. Position the bar-ends to the desired angle. 3. Tighten as shown in Inspecting bar-ends. If the bar-ends slip on the bar, remove the bar-ends, clean the handlebar and bar-ends with rubbing alcohol, and follow the inspection and adjustment procedures to re-position the bar-ends.
  • Page 13: Installation Instructions

    Installation instructions These instructions explain the steps to install new Bontrager bar-ends. The correct installation of bar-ends is critical to the rider’s safety, so this work should be performed only by an experienced mechanic. If you are not sure of your ability to correctly install these bar-ends, have them installed by your Bontrager dealer.
  • Page 14 If any component is made of carbon fiber composite, make sure the connecting parts are carbon-compatible (see page 11). To install bar-ends 1. Make room on the handlebar for the bar-ends. Remove the grips, slide the controls, and reinstall the grips.
  • Page 15: Carbon Compatibility

    Carbon compatibility Carbon fiber composite can be damaged by sharp edges or clamping mechanisms which cause a point load, or a high pressure area. Before installing any carbon fiber part, or attaching any component to an existing carbon fiber part, follow these procedures to make sure the parts or components are carbon-compatible.
  • Page 16 draw together smoothly, and not pinch. The clamp bolt must be perpendicular to the radius of the clamped item, and should be as close to the surface of the clamped item as possible (Figure 3). Surface inspection of clamping parts Visually inspect the edges and surfaces of the interfacing parts for burrs or deformation that might mar the carbon part.
  • Page 17: Carbon Fiber Composite Inspection Procedures

    Carbon fiber composite inspection proce- dures Carbon fiber is among the strongest materials used in bicycle manufacture. However, carbon has unique quali- ties, different from metal parts, and must be inspected carefully for damage. Inspecting carbon fiber composite parts Unlike metal parts, carbon composite parts that have been damaged may not bend, bulge or deform;...
  • Page 18 After any high force load, like a crash, or other impact to your bicycle, thoroughly inspect all the parts of your bike, and use the following procedures to inspect carbon composite parts. • Check for scratches, gouges, or other surface problems.
  • Page 19 To check a part for surface problems (visual test) 1. Clean the part thoroughly with a damp cloth. 2. Look closely for problems: • scratches • gouges • cracks • loose fibers (which will appear like thin hairs) • other surface flaws If the part has any problems, do not ride the bike.
  • Page 20 To check a part for loss of rigidity (flex test) Use the part in a normal manner (without actually rid- ing) while someone watches carefully for unexpected movement. As an example, if you suspect a composite seatpost has been damaged, sit gently on the saddle while someone watches to see if the seatpost flexes.
  • Page 21 To check a part for delamination (tap test) 1. Clean the part thoroughly with a damp cloth. 2. With a nickel or other coin, tap the part near any pos- sible damage, and places where the part is known to be in good condition (or use a similar part).
  • Page 23: Limited Warranty

    Limited Warranty Bontager warrants each new Bontrager component or wheelset against defects in workmanship and materials: For the lifetime of the original owner- • Bontrager forks For one year- • All Bontrager parts This warranty does not cover- • Normal wear and tear •...
  • Page 24 Claims under this warranty must be made through an au- thorized Bontrager dealer. Proof of purchase is required. This warranty gives the consumer specific legal rights, and those rights may vary from place to place. This warranty does not affect the statutory rights of the consumer.

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