Alamo PA92 Operator's Manual

Rear-mount boom mower
Table of Contents

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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
®
©2009 Alamo Group Inc.
PA92
REAR-MOUNT
BOOM MOWER
7192859C
Part No.
$0.00

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Summary of Contents for Alamo PA92

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ® ©2009 Alamo Group Inc. PA92 REAR-MOUNT BOOM MOWER 7192859C Part No. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
  • Page 5: Table Of Contents

    FITTING CONTROL UNIT IN CAB ... 3-8 OIL REQUIREMENTS ... 3-9 Tank ... 3-9 Gearbox ... 3-9 RUNNING UP PROCEDURE ... 3-10 PA92 Ti ... 3-10 PA92 Si ... 3-10 REMOVAL FROM TRACTOR ... 3-11 OPERATION SECTION ... 4-1 Standard Equipment and Specifications ... 4-3 OPERATOR REQUIREMENTS ...
  • Page 6 Tractor Safety Devices ... 4-7 Tractor Horsepower ... 4-8 3-Point Hitch ... 4-8 Hydraulics ... 4-9 Front End Weight ... 4-9 Power Take Off (PTO) ... 4-9 GETTING ON AND OFF THE TRACTOR ... 4-9 Boarding the Tractor ... 4-10 Dismounting the Tractor ...
  • Page 7 LUBRICATION ... 5-2 HYDRAULIC SYSTEM ... 5-3 Oil Supply ... 5-3 Filtration Maintenance ... 5-3 HYDRAULIC HOSES ... 5-3 Hose Replacement ... 5-4 Hose Warranty ... 5-4 P.T.O. GEARBOX ... 5-4 FLAILHEAD ... 5-5 CABLES ... 5-5 HOSE CONNECTIONS ... 5-6 STORAGE ...
  • Page 9: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2008 Alamo Group Inc.
  • Page 10: General Safety Instructions And Practices

    Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)
  • Page 11: Operator Safety Instructions And Practices

    NOTE: Hearing loss from loud noise [from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-31) “Wait a minute...Save a life!”...
  • Page 12 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-22) (SG-24)
  • Page 13: Equipment Operation Safety Instructions And Practices

    Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-38) (SGM-09)
  • Page 14 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SBH-6) Shut down PTO and the Tractor Do not operate the mower until the...
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-13) (SG-15)
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before...
  • Page 17 Do not operate or pull the mower into standing water. When uplift or fan type mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders. PA92 04/09 © 2009 Alamo Group Inc. SAFETY Check to make sure there are no (SGM-14)
  • Page 18 Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SRM-01) Safety Section 1-10 Raising the (SPU-1)
  • Page 19: Connecting Or Disconnecting Implement Safety Instructions And Practices

    Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (S3PT-15) (S3PT-18)
  • Page 20: Transporting Safety Instructions And Practices

    Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. PA92 04/09 © 2009 Alamo Group Inc. SAFETY (SG-6) Safety Section 1-12 Make...
  • Page 21: Maintenance And Service Safety Instructions And Practices

    Make sure the PTO shield, integral driveline shields, and input shields are is installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. PA92 04/09 © 2009 Alamo Group Inc. SAFETY Determine the maximum (SG-19)
  • Page 22 PA92 04/09 © 2009 Alamo Group Inc. SAFETY Place the Implement on the ground or securely...
  • Page 23: Lubrication

    See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 24: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. PA92 04/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-16...
  • Page 25: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 26 NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (some shipping and handling charges may apply).
  • Page 27: Decal Description

    Decal Description Danger! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area. P/N 002369 PA92 04/09 Safety Section 1-19 © 2009 Alamo Group Inc.
  • Page 28 REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 WARNING! Pinch Points P/N 02962764 PA92 04/09 ©...
  • Page 29 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 INSTRUCTIONS - Read Operator’s Manual and Understand, before operating Tractor and Imple- ment. P/N 02977417 PA92 04/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-21...
  • Page 30 Stay away from rotating blades. Keep hands and feet away from rotating blades. Do Not approach mower until all motion has stopped. P/N 00769737 DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 PA92 04/09 Safety Section 1-22 © 2009 Alamo Group Inc.
  • Page 31 P/N 00756485 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 PA92 04/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-23...
  • Page 32 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307. 02966305 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
  • Page 33 DO NOT transport or operate without the SMV. P/N 03200347 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 PA92 04/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-25...
  • Page 34 P/N 001651 ALAMO NAME LOGO. P/N 001650 Read Operator’s Manual! The operator’s manual is located inside this canister. missing order one from your dealer. P/N 00776031 PA92 04/09 © 2009 Alamo Group Inc. SAFETY If the manual is Safety Section 1-26...
  • Page 35: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) PA92 04/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...
  • Page 81: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2009 Alamo Group Inc.
  • Page 82 Made for use with smaller tractors in the 35 HP range, the rear mounted PA92 is your first choice when you have the need to get in those hard to reach areas such as ditches and culverts to take care of light duty vegetation.
  • Page 83 Slow down on hills, rough terrain, and curves. Mower Orientation: Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). PA92 04/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-3...
  • Page 84 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the mower. 3. Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator’s Manual.
  • Page 85: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2009 Alamo Group Inc.
  • Page 86: Tractor Selection

    The main relief valve in the hedger hydraulic control unit is set at 1800 PSI (140 Bar). Therefore, if operating the PA92 in semi-independent form, the tractor’s relief valve setting must be at least a little above 1800 PSI for satisfactory operation.
  • Page 87: Tractor Preparation

    Toughened grades of polycarbonate sheeting are available under the brand names of “Makrolon”, “Tuffak” and “Lexan”. In case of difficulty in obtaining this material locally, contact F.W. McConnell Ltd. through your normal dealer. PA92 04/09 Assembly Section 3-3 © 2009 Alamo Group Inc.
  • Page 88: Wheel Width

    Be careful when extracting the relief valve not to damage the copper sealing washer as it is reused. When working in this mode, the tractor’s pressure control valve must not exceed 2500 PSI (170 Bar). PA92 04/09 Assembly Section 3-4 © 2009 Alamo Group Inc.
  • Page 89: Delivery

    (as near as possible) in a straight line. Do not operate quadrant lever of machine controls through the rear cab window while standing on or amongst linkage components. Always seek assistance. PA92 04/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-5...
  • Page 90 15. Tighten up the check chains or adjustable stabilizers to hold the machine rigid without side-sway. PA92 04/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-6...
  • Page 91 18. Fold the machine into the transport position. 19. The machine is now ready to proceed to the work site. This procedure is for initial attachment only, for subsequent attachment paragraphs marked * do not apply. PA92 04/09 Assembly Section 3-7 © 2009 Alamo Group Inc.
  • Page 92: Fitting Control Unit In Cab

    Do not exceed the minimum acceptable bend radii of 8”. The handles may be screwed into alternative holes in the levers to give an “in line” installation should it be desirable. PA92 04/09 Assembly Section 3-8 © 2009 Alamo Group Inc.
  • Page 93: Tank

    Check the gearbox oil level. On level ground, gearbox should be filled until oil dribbles out of the level plug. Top if required with SAE 30/50 Universal tractor oil. PA92 04/09 © 2009 Alamo Group Inc. ASSEMBLY Cold or Temperature Climate...
  • Page 94: Running Up Procedure

    6. Check the hose runs and observe that they are free from any pinching, chafing, straining or kinks. Recheck the oil level in the tank and top up as necessary. PA92 04/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-10...
  • Page 95: Removal From Tractor

    9. Remove draft links and top link from the machine, drive tractor away and remove yoke. Blank off the end of the return hose with plug or small plastic bag if a self-seal coupling is not fitted. PA92 04/09 © 2009 Alamo Group Inc. ASSEMBLY Assembly Section 3-11...
  • Page 97: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2009 Alamo Group Inc.
  • Page 98 ALAMO INDUSTRIAL POWER ARM 92 Alamo Industrial flail mowers are manufactured with quality material by skilled workers. These mowers are designed for cutting grass and small weeds. The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades, however, no shielding is 100% effective. All shields, guards, and deflectors equipped on the mower must be maintained in good operational condition.
  • Page 99: Standard Equipment And Specifications

    Flail Motor Horsepower Flail Head Deck Material Side Skirt Protection Safety Cage Tubular Frame Cutting Side PA92 04/09 © 2009 Alamo Group Inc. OPERATION CAT I or CAT II Three Point 14’ 9” Independent 48” 54 HP 244 degrees 59-3/4”...
  • Page 100: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...
  • Page 101: Tractor Requirements

    ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001_A PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-7) Operation Section 4-5...
  • Page 102: Tractor Lighting And Smv Emblem

    Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 PA92 04/09 © 2009 Alamo Group Inc. OPERATION Stop mowing if workers or (SBM-9) Operation Section 4-6...
  • Page 103: Tractor Ballast

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...
  • Page 104: Tractor Horsepower

    Lower pin diameter ...7/8” Upper pin diameter ...3/4” Lynch pin diameter ...15/32” PA92 04/09 © 2009 Alamo Group Inc. OPERATION CAT II Implement/ Hitch Specification Width from outside to outside A-frame ... 32-3/8” Quick Hitch width inside lug to lug... 33-5/8”...
  • Page 105: Hydraulics

    Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007 PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-9 (S3PT-16)
  • Page 106: Boarding The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-10) Operation Section 4-10...
  • Page 107: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. PA92 04/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23)
  • Page 108: Connecting Attaching Head To The Boom

    Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-34) Operation Section 4-12...
  • Page 109 Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades. (SRM-07) PA92 04/09 © 2009 Alamo Group Inc. OPERATION (S3PT-15) (SG-21) (SG-14) Operation Section 4-13...
  • Page 110: Pre-Operation Inspection And Service

    Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-21) The following Operation Section 4-14...
  • Page 111: Boom Unit Pre-Operation Inspection And Service

    Maintain these important safety features on the mower in good condition to ensure the information is available to the operator at all times. KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SGM-10) (SG-24) Operation Section 4-15...
  • Page 112 • Inspect the condition of the valve weldment. • Ensure fitting is properly connected • Inspect condition of nylon bushings. OPS-B- 0023_E PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-20) along hoses, Operation Section 4-16...
  • Page 113 To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air. OPS-B- 0024_H PA92 04/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4)
  • Page 114 • Remove any grass or other debris which may be wrapped around the cuttershafts ends. • Inspect the condition of deck skid shoes and hardware. OPS-B- 0026_B PA92 04/09 © 2009 Alamo Group Inc. OPERATION (Ops-0001-MISC) (SG-34) (SG-15) Operation Section 4-18...
  • Page 115 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 116 The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER PA92 04/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 117: Operating The Boom Mower

    Before making this adjustment, disengage the PTO shaft and ensure that the rotor has stopped rotating. Do not be tempted to discard the lever gate; it is there to prevent sudden, inadvertent changes of rotation which could cause damage to the machine. PA92 04/09 Operation Section 4-21 © 2009 Alamo Group Inc.
  • Page 118: Arm Controls

    OPERATION 8.2 Arm Controls PA92 04/09 Operation Section 4-22 © 2009 Alamo Group Inc.
  • Page 119: Rotor Controls (Ti Only)

    To Start Rotor: • Bring tractor engine revs up to 1000 rpm. • Engage PTO. To Stop Rotor: • Disengage PTO. Do not leave tractor’s seat until the rotor is stationary. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-23...
  • Page 120: Engaging Drive

    Place the flail head at a safe attitude and bring the tractor engine revolutions to 1000 RPM to avoid stalling when the starting load is placed on the motor. Engage the PTO and slowly increase revs until operating speeds are attained. 8.5 Rotor Operating Speed PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-24...
  • Page 121: Forward Speed

    “Lift up” motion to be continued on service selection. By the use of this technique it is possible to position the flail head in the close in position from ground level to full height. PA92 04/09 Operation Section 4-25 © 2009 Alamo Group Inc.
  • Page 122: Breakaway Action

    Select Rotor “OFF” and wait until it has stopped rotating. Stop the tractor and only then, remove the wire. Do not reverse the rotor in an attempt to unwind any wire. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-26...
  • Page 123: High Voltage Cables

    Raising the hood will allow longer material to be cut but there will be a greater tendency for debris to be thrown. PA92 04/09 Operation Section 4-27 © 2009 Alamo Group Inc.
  • Page 124 Connection MP - lower motor connection - upward cutting Connection MR - upper motor connection - upward cutting Connection MP - upper motor connection - downward cutting Connection MR - lower motor connection - downward cutting PA92 04/09 Operation Section 4-28 © 2009 Alamo Group Inc.
  • Page 125 Finally, finish with a ground cut. The roller should be lowered for this. This ground cut defines the base line of the hedge, severs shrubs and debris that encroach out from the bottom, and further mulches the toppings that have fallen. PA92 04/09 Operation Section 4-29 © 2009 Alamo Group Inc.
  • Page 126: Roller Positions

    Also by sloping the vertical cut to give an “A” shape, debris is thrown down into the hedge bottom and the spread of material is reduced. 8.15 Roller Positions PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-30...
  • Page 127: Grass Cutting

    To revert to hedge cutting or to use the flail without it, running along the ground the stop tap should be closed to isolate the accumulator. PA92 04/09 Operation Section 4-31 © 2009 Alamo Group Inc.
  • Page 128: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Never allow inexperienced or untrained personnel to Be careful when operating or transporting this...
  • Page 129: Starting The Tractor

    Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 PA92 04/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 4-33...
  • Page 130: Brake And Differential Lock Setting

    The released lock pin will drop in and locate itself behind the breakaway bar when maximum position is reached. The flail head should then be angled inboard to a vertical position. OPS-B- 0053 PA92 04/09 © 2009 Alamo Group Inc. OPERATION LOCKED MOST Operation Section 4-34...
  • Page 131: Moving From The Transport To The Work Position

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) PA92 04/09 © 2009 Alamo Group Inc. OPERATION (S3PT-05) Stay away until all motion has...
  • Page 132: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) PA92 04/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 4-36...
  • Page 133: Operating The Tractor And Implement

    Do not ride the clutch on the tractor. Mow in the appropriate gears to give the correct ground speed. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Inspect the area before...
  • Page 134 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no...
  • Page 135: Foreign Debris Hazards

    If a bystander comes within 300 feet of the tractor while the mower is being operated, stop the tractor at once, idle the engine and disengage the PTO. Do not engage the PTO again until all bystanders are well past the 300 foot distance. OPS-R-0024 PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-39...
  • Page 136: Engaging The Power Take Off (Pto)

    Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SRM-01) (SGM-09)
  • Page 137: Operating Speed And Ground Speed

    When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. OPS-R-0026 PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-41 (SG-26)
  • Page 138 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no Operation Section 4-42...
  • Page 139: Operating The Attached Mower Heads

    100 yards. Debris tends to fly out at great speed and can injure or even cause death. PA92 04/09 © 2009 Alamo Group Inc. OPERATION elevated Operation Section 4-43...
  • Page 140: Shutting Down The Attached Head

    Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: PA92 04/09 © 2009 Alamo Group Inc. OPERATION Operation Section 4-44...
  • Page 141: Disconnecting The Mower

    Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. crushing themselves or others. PA92 04/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 142: Transporting The Tractor And Implement

    Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road. OPS-U- 0019 NOTE: Ensure that the mower sections are fully raised and that the transport locks are engaged for each section. PA92 04/09 © 2009 Alamo Group Inc. OPERATION (SG-10) Locking the wheels...
  • Page 143 Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models. OPS-U- 0021 PA92 04/09 © 2009 Alamo Group Inc. OPERATION (STI-06) (SG-10) (SG-6) emblem...
  • Page 144 Contact with side or overhead structures or power lines can cause property damage or serious injury or death. If necessary lower boom to reduce height and/or remove mowing head to reduce width to the legal limits. (SBM-8) PA92 04/09 © 2009 Alamo Group Inc. OPERATION roads, have Operation Section 4-48...
  • Page 145: Hauling The Tractor And Implement

    If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 PA92 04/09 © 2009 Alamo Group Inc. OPERATION against Operation Section 4-49...
  • Page 146: Troubleshooting Guide

    Check for even wear on each blade tip. Were both blades changed at the same time? PA92 04/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Check hydraulic fluid level. (See sight gauge on tank) Attempt to use another cylinder or pressure gauge.
  • Page 147 Oil level too high. Sand hole is casting. Gasket damaged. Bolts loose. PA92 04/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Replace blades, in sets. Replace carrier. Remove hub, check tapered spline shaft, clean and replace.
  • Page 148 Friction facings glazed. Knives Wear Too Fast Cutting in sandy conditions. Cutting in rocky conditions. Soft “will fit” knives. PA92 04/09 © 2009 Alamo Group Inc. OPERATION POSSIBLE REMEDY Repair clutch per maintenance section of manuals. Reduce ground speed and material Replace facings.
  • Page 149: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2008 Alamo Group Inc.
  • Page 150: Lubrication

    The nylon slip rings which support the guard on the drive shaft should be lightly greased at weekly intervals. The telescoping drive shaft should be similarly separated and grease applied to the internal shaft at approximately 100 hour intervals. PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-2...
  • Page 151: Hydraulic System

    Hoses that have been suffered damage to the metal braid should be changed at the earliest opportunity. PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-3...
  • Page 152: Hose Replacement

    The gearbox oil should be changed every two years or a 1000 hour intervals; whichever occurs first. The capacity of the gearbox is.25 liters (1/2 pints) of SAE 30/50 universal oil. PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-4...
  • Page 153: Flailhead

    NOTE: Be careful in determining the correct cable connections on both the control unit and the valve in the event of cable replacement. PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Maintenance Section 5-5...
  • Page 154: Hose Connections

    HOSE CONNECTIONS PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Main Control Valve Supply Return (Ti illustrated) Reach base - Restrictor M Reach gland - Restrictor A Angle base - Restrictor A Angle gland - Restrictor B Lift base - Restrictor C...
  • Page 155 PA92 03/08 © 2008 Alamo Group Inc. MAINTENANCE Supply from pump Return to tank Motor upper Motor lower Return from main valve Maintenance Section 5-7...
  • Page 156: Storage

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphitized or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. PA92 03/08 Maintenance Section 5-8 © 2008 Alamo Group Inc.
  • Page 158: Limited Warranty

    LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 159 To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 160 PA92-SOM-04/09 P/N 7192859C Printed U.S.A...

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