APRILIA SCARABEO 100 Manual
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APRILIA SCARABEO 100 Manual

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use and maintenance
aprilia part# 8104221
Scarabeo 50
Scarabeo 100

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Summary of Contents for APRILIA SCARABEO 100

  • Page 1 8104221 Scarabeo 50 Scarabeo 100...
  • Page 2 Tel. +39 - 041 58 29 111 to be able to drive in the traffic safely. Fax +39 - 041 44 10 54 www.aprilia.com use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 3: Removing The Inspection Cover

    South Africa All rights as to electronic storage, repro- duction and total or partial adaptation, with Holland New Zealand any means, are reserved for all Countries. Switzerland Canada Denmark Croatia Japan Slovenia Singapore use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 4: Table Of Contents

    WIRING DIAGRAM - Scarabeo 50 ..... 88 REMOVING THE EXHAUST SILENCER ..61 REAR DRUM BRAKE ..31 WIRING DIAGRAM - Scarabeo 100 ... 90 REMOVING THE FOOTBOARD ....62 TYRES ............32 use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 5: Safe Drive

    safe drive...
  • Page 6 Gradually get to know the vehicle by driv- ing it first in areas with low traffic and/or pri- vate areas. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 7 Avoid standing up or stretching your limbs example: rearing up on the back wheel, your speed. while driving. speeding, etc.), and give due consideration to the road surface, visibility and other driv- ing conditions. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 8 Scarabeo 50 - Scarabeo 100...

  • Page 9: Clothing

    (ownership tax) and with penal sanctions anisms. provided for using the vehicle without driv- ing license. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 10: Accessories

    Furthermore, make pecially when riding at high speed. sure that the load is firmly secured to the vehicle, especially during long trips. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 11 Do not carry animals or children on the vehicle sides, because they could hit peo- glove compartment or on the luggage- ple or obstacles, making you lose control of rack. the vehicle. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 12 2) Rear brake reservoir (in the countries where required) 11) Air cleaner 3) Glove compartment 7) Saddle lock 12) Inspection cover 4) Fuse carrier 8) Luggage rack Crash helmet case 5) Battery 9) Centre stand use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 13 7) Front brake reservoir (in the countries where required) 3) Fuel tank plug 8) Spark plug 11) Anti-theft hook (for the aprilia 9) Fuel tank “Body-Guard” armored cable 4) Ignition switch/steering lock 5) Bag hook use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 14 2) Glove compartment 7) Luggage rack 12) Speed variator air cleaner 3) Fuse carrier 8) Centre stand Crash helmet case 4) Battery 9) Kick starter 5) Passenger left footrest 10) Air cleaner use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 15 2) 2 stroke oil tank plug 7) Front brake reservoir 11) Anti-theft hook (for the aprilia 3) Fuel tank plug 8) Spark plug “Body-Guard” armored cable 9) Fuel tank 4) Ignition switch/steering lock 5) Bag hook use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 16: Controls On The Left Side Of The Handlebar

    14) Red 2 stroke oil reserve warning light ( 6) Front brake lever 15) Odometer 7) Throttle grip 8) Electrical controls on the right side of the handlebar 9) Ignition switch/steering lock ( use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 17 Speedometer It indicates the driving speed. High beam warning light It comes on when the headlight in high beam position. Fuel level indicator It indicates the approximate fuel level in the tank. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 18 4) COLD START LEVER ( ) The lever for the cold start of the engine is operated by rotat- ing the lever clockwise (outwards). To disconnect the cold start, return the lever to its initial posi- tion. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 19 When the start push button is pressed and one of the brake levers (front or rear) is activated at the same time, the starter makes the engine run. For the starting procedure, see p. 36 (STARTING). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 20 Press the button (2) to disconnect the direction indicators. 4) HORN PUSH BUTTON ( The horn is activated when the push button is pressed. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 21 When the start push button is pressed and one of the brake levers (front or rear) is activated at the same time, the starter makes the engine run. For the starting procedure, see p. 36 (STARTING). use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 22: Ignition Switch

    Turn the key and steer the han- dlebar at the same time. Rotate the key (1) anticlockwise (left- wards), steer the handlebar slowly until the key (1) reaches position “ ”. Extract the key. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 23 WARNING WARNING Before leaving, make sure that the sad- Do not load the glove compartment ex- dle is properly locked. cessively. Maximum allowed weight: 1.5 kg. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 24: Tool Kit

    – n. 1 screwdriver (2), cross-tipped on one front part of the saddle. end (type PH size 2) and provided with a 4 mm hexagon spanner on the other Max. allowed weight: 1.5 kg. hand. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 25: Crash Helmet Case

    It is possible to remove the crash The case can contain one crash helmet case from the vehicle and to use it helmet. as hand luggage, see p. 63 (REMOVING THE CRASH HELMET CASE use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 26 Screw the cap carefully after refuelling. other heat source to prevent the fuel from catching fire or from exploding. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 27 After refuelling, put back the cap (1) in Use only unleaded petrol, in conformity the correct position. with the DIN 51607 standard, min. O.N. 95 Put back the cap (1). (N.O.R.M.) and 85 (N.O.M.M.). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 28 After refuelling, put back the cap (1) in the operation of the engine with air in the correct position. the mixer oil system may cause serious damages to the engine itself. Put back the cap (1). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 29 500 km (312 mi) and successively every 12000 km (7500 mi), or every 2 years. To check the oil level and to change the oil, contact an aprilia Official Dealer. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 30: Checking The Brake Pad Wear

    Official Position the vehicle on the centre stand Dealer, since it may be necessary to on firm and level ground. bleed the system. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 31: Checking The Shoe Wear

    For this reason, it is advisa- ble to check the clearance even with the shoes at operating temperature. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 32: Tyres

    Change the tyre when it is worn out or Further, the vehicle could skid while in case of puncture on the tread side, if turning. the puncture is larger than 5 mm. After repairing a tyre, have the wheels balanced. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 33 Scarabeo 50 - Scarabeo 100...

  • Page 34: Catalytic Silencer

    Do not use leaded petrol, since it caus- the CO (carbon monoxide) and of the HC es the destruction of the catalytic con- (unburned hydrocarbons) contained in the verter. exhaust gases, changing them into carbon dioxide and steam, respectively. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 35: Disc Brakes

    Check the proper functioning of all the devices. check-up and this operation ensures 68 − 76 lights, horn and Change the bulbs or intervene in case of failure. you much more safety. electric devices use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 36 Press the start push button “ ” (5) with- Make sure that the dimmer switch (2) out accelerating, then release it as soon is in position “ ”. as the engine starts. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 37 To avoid losing control of the vehicle dur- ing the starting, lock both wheels by putting on the brake levers (4). Rotate the start pedal (7) outwards. CAUTION Do not push down the kick starter with the engine on. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 38 Rotate the cold start lever “ ” (6) the filling of the float chamber. If the spark plug is wet, clean and dry it. clockwise (outwards) (pos. A). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 39 THAN THOSE INDICATED. With the vehicle at rest, try to get ac- you do not accidentally lose control of quainted with the use of the rear-view the vehicle. mirrors. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 40 Never drive downhill with the engine The use of the engine to keep the vehi- off! cle at a halt may cause the overheating of the speed variator. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 41 In case of rain, the water cloud created by big vehicles reduces visibility; the air shift may make you lose control of the vehicle. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 42: Running-In

    Do not keep the throttle grip open more If possible, drive on hilly roads and/or than three-fourths for long stretches. roads with many bends, so that the engine, the suspensions and the brakes undergo a more effective running-in. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 43: Positioning The Vehicle On The Stand

    Stop the vehicle, see beside (STOP- Lock the steering, see p. 22 (STEERING PING). LOCK) and extract the key (1). CAUTION With stopped engine and ignition switch in position “ ”, the battery may run down. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 44 Make sure that the vehicle is stable. TELEPHONE NO.:........NOTE Very often stolen vehicles are identified thanks to the data written on the use/maintenance manual. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 45 Before proceeding, make sure that the In case any maintenance operation has LIMINARY CHECKING OPERATIONS). room in which you are working is prop- to be carried out, it is advisable to use erly ventilated. latex gloves. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 46  = check and clean, adjust, lubricate or change, if necessary;  = clean;  = change;  = adjust. Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 47  = check and clean, adjust, lubricate or change, if necessary;  = clean;  = change;  = adjust. Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 48: Identification Data

    Engine no. ENGINE NUMBER The engine number is stamped on the rear side, near the rear brake adjuster. Engine no. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 49: Air Cleaner

    Apply a filter oil on the whole surface of the filtering element, then squeeze it to eliminate the oil in excess. NOTE The filter must be well impregnat- ed, though not dripping. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 50 Withdraw the lower cover (3) from below and take the gasket (5). Withdraw the filtering element (4). use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 51: Removing The Whole Air Cleaner Casing

    Check the filtering element (5) and since the oil may get into the belt case moving the whole air cleaner casing. change it if necessary. and damage the belt or make it slip. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 52: Front Wheel

    Unscrew the wheel pin (3) completely. Withdraw the front wheel completely. Wheel pin driving torque: Disconnect the odometer control (7). 50 Nm (5 kgm). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 53 Tighten the screw (9) of the wheel pin and/or other people. clamp. Driving torque of the wheel pin clamp screw: 12 Nm (1.2 kgm). use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 54: Removing The Rear Brake Caliper

    Remove the rear brake caliper, see Official Dealer, in order to avoid p. 59 (REMOVING THE REAR BRAKE accidents that may be harmful for you CALIPER and/or other people. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 55 Lock the screw (4), by means of an structions: hexagon spanner, and loosen the nut (5). CAUTION Loosen the screw (6). Make sure that the springs are correctly Remove the pin lever (7). coupled. Withdraw the cam pin (8). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 56 WARNING ciency, safety and soundness of the Check the wear of the brake pads espe- disc would thus be negatively affected. cially before every trip. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 57 Official Dealer, who will provide for re- the operation or if any part is damaged, contact your aprilia Official Dealer, who placing the rear brake shoes. will provide for changing the brake shoes. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 58 Official Dealer for the your aprilia Official Dealer, to restore the to restore the optimal steering condi- optimal operating conditions. CAUTION tions. Make sure that the vehicle is stable. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 59 WARNING functioning of the braking system. Upon reassembly of the brake caliper, replace the caliper fastening screws (1) with two new screws of the same type. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 60 Remove the inspection cover (7). By means of a small-tipped screwdriv- er, lift the tang (4) positioned inside the front handlebar cover (5). Repeat the operation described above on the lower part of the handlebar cover. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 61 Unscrew and remove the three screws (1). Remove the protection cover (2). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 62 (REMOVING THE INSPECTION COV- battery) and put it on the footboard. ER). Slightly raise the rear part of the foot- board (4) and withdraw it from the base of the inner shield. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 63 (2) from the plate (3). crash helmet case is properly locked. Turn the key (1) back to the centre of the lock and remove it. Remove the crash helmet case (2). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 64 Before proceeding, make sure that the By SCREWING IT (clockwise), you in- room in which you are working is prop- crease the engine rpm. erly ventilated. By UNSCREWING IT (anticlockwise), you decrease the engine rpm. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 65: Adjusting Accelerator Control

    Act on the adjuster (3), positioned at the beginning of the accelerator control ca- ble. After the adjustment: Tighten the nut (2) (by turning it anti- clockwise), thus locking the adjuster (3) and put back the protection element (1). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 66 The stand must rotate freely, if neces- To reach the switches, proceed as follows: sary grease the joint, see p. 84 (LUBRI- Remove the front handlebar cover, see CANT CHART). p. 60 (REMOVING THE FRONT HAN- DLEBAR COVER). use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 67: Spark Plug

    Tighten the spark plug by means of the spanner you will find in the tool kit, giving it half a turn to compress the washer. Spark plug driving torque: 20 Nm (2 kgm). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 68 Connect first the positive cable (+) and then the negative cable (–). Disconnect following the reverse order. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 69 STALLING THE BATTERY). Recharge it completely with a normal charge, see p. 71 (RECHARGING THE BATTERY). If the battery remains on the vehicle, dis- connect the cables from the terminals. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 70: Removing The Battery

    After topping up, put back the element Withdraw the battery from its box. plugs in the correct position. Remove the battery (partial removal), see p. 70 (REMOVING THE BATTERY). Put back the element plugs. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 71 Replace the element plugs. Close the battery cover (1). of damage. Screw and tighten the screw (2). Put back the inspection cover, see p. 60 (REMOVING THE INSPECTION COV- ER). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 72 In this case it is advisable to consult an aprilia Official Dealer. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 73: Regular Service Intervals Chart

    Turn on the low beam, sit on the vehicle CABLES. and make sure that the beam projected on the wall is slightly under the horizontal line of the headlight (about 9/10th of the total height). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 74 Withdraw the bulb (2) and replace it with To change the bulb, proceed as follows: one of the same type. Remove the front handlebar cover, see p. 60 (REMOVING THE FRONT HAN- DLEBAR COVER). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 75 Tighten the screw (1) moderately and care- fully, to avoid damaging the protection screen. Press the bulb (3) slightly and rotate it anticlockwise. Extract the bulb (3) from its seat. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 76 Withdraw the bulb (5) and replace it with p. 60 (REMOVING THE FRONT HAN- a new one of the same type. DLEBAR COVER). NOTE Upon reassembly, make sure that the bulb socket (4) is correctly inserted in its seat. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 77: Transport

    Extract the bulb and replace it with one of the same type. (*) Some versions may come without this bulb. Extract the bulb and replace it with one of the same type. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 78 Open the carburettor outlet by loosening the drain screw (3) positioned under the WARNING float chamber. After draining the tank, put back the fill- er cap in the correct position. Put back the filler cap. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 79 Carry out the preliminary checking op- erations, see p. 35 (PRELIMINARY WARNING CHECKING OPERATIONS). Do not apply protection waxes onto the saddle, in order not to make it too slip- pery. use and maintenance Scarabeo 50 - Scarabeo 100...

  • Page 80: Installing The Battery

    Wash and dry the vehicle, see p. 79 (CLEANING). (CLEANING). Check the charge of the battery, see Polish the painted surfaces with wax. p. 71 (RECHARGING THE BATTERY) and install it, see p. 71 (INSTALLING THE BATTERY). use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 81 ..............n° 1 (2 in the countries where this is allowed) Seats ..............n° 2 Vehicle max. load (driver+luggage)......110 Kg Vehicle max. load (driver+passenger+luggage)..185 kg ( in the countries where this is allowed) use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 82 Front................. 180 kPa (1.8 bar) Rear ................. 220 kPa (2.2 bar) INFLATION PRESSURE WITH PASSENGER (where drive with passenger is allowed) Front................. 200 kPa (2.0 bar) Rear ................. 250 kPa (2.5 bar) use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 83 High beam warning light ........12 V - 1.2 W Direction indicator warning light ......12 V - 3 W 2 stroke oil reserve warning light ......12 V - 1.2 W use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 84 F.F., DOT 5 (DOT 4 compatible) or BRAKE 5.1, DOT 5 (DOT 4 compatible). WARNING Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35°C at least. Engine coolant (recommended): ECOBLU - 40°C or COOL. use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 85 Scarabeo 50 - Scarabeo 100...
  • Page 86 Scarabeo 50 - Scarabeo 100...
  • Page 87 Scarabeo 50 - Scarabeo 100...
  • Page 88 Scarabeo 50 - Scarabeo 100...
  • Page 89 Black 25) 2 stroke oil reserve warning light 26) Dashboard light Green 27) Fuel level instrument Vi Violet 28) - Ro Pink 29) High beam warning light 30) Direction indicator warning light use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 90 Scarabeo 50 - Scarabeo 100...
  • Page 91 25) 2 stroke oil reserve warning light Green 26) Dashboard light Vi Violet Ro Pink 27) Fuel level instrument 28) Automatic starter 29) High beam warning light 30) Direction indicator warning light use and maintenance Scarabeo 50 - Scarabeo 100...
  • Page 92 – Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.

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Scarabeo 50

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