Related Manuals for APRILIA QUASAR 100 - 2004
Summary of Contents for APRILIA QUASAR 100 - 2004
- Page 1 QUASAR 50-100-125-180 aprilia part# 8202427 use and maintenance Quasar 50 - 100 - 125 - 180...
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Page 2: Safety Warnings
© 2004 Moto Laverda s.r.l. - Noale (VE) S a f e t y w a r n i n g . T h i s s y m b o l WARNINGS - PRECAUTIONS - attached to the vehicle or in the GENERAL ADVICE manual indicates a potential risk of personal injury. - Page 3 This manual must be Users in these countries must: considered as an integral part of the √ contact an Aprilia Authorised Dealer to vehicle and must always accompany it, have the non-homologated components also in the event the vehicle is resold.
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Page 4: Table Of Contents
GENERAL INDEX SAFETY WARNINGS ........2 INSTRUCTIONS FOR USE ......28 TRANSPORT..........52 PRE-RIDE CHECKS ........... 28 TECHNICAL INFORMATION ......2 CLEANING ..........53 PRE-RIDE CHECKS CHART ......29 LONG PERIODS OF INACTIVITY....... 54 WARNINGS - PRECAUTIONS - GENERAL STARTING ............30 ADVICE ............ - Page 5 guida sicura...
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Page 6: Basic Safety Rules
BASIC SAFETY RULES Most road accidents are caused by Avoid obstacles that could damage the inexperienced riders. vehicle or make you lose control of the To drive the vehicle, you must satisfy NEVER lend your vehicle to a beginner vehicle. certain legal requirements (driving licence, and make sure any person borrowing your minimum age limit, psychophysical fitness,... - Page 7 The driver should pay attention and avoid If necessary, have the vehicle inspected by Making any modifications to the vehicle an Aprilia Authorised Dealer who should distractions caused by people, things and and/or removing the original components movements (never smoke, eat, drink, read,...
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Page 8: Clothing
CLOTHING Do not ride with sharp or pointed objects in Avoid fixing bulky, heavy and/or dangerous your pockets as they might cause injury in objects to the handlebars, mudguards and Always wear and fasten your helmet the event of a fall (this includes keys, pens, forks - this could slow down the vehicle's correctly before moving off. - Page 9 Never use the vehicle in water deeper than Never show off without respecting the The vehicle should always be ridden 10 cm. safety features. following the safety rules indicated in this manual, at any time (riding uphill, downhill, After having used the vehicle in salt water, Never unbalance the weight of your body t u r n i n g , e t c .
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Page 10: Arrangement Of The Main Elements
ARRANGEMENT OF THE MAIN ELEMENTS 1) Left rear-view mirror 9) Air filter 1) Rear shield 9) Front + rear brake pedal (100 2) Front shield 10) Left front suspension 2) Mixer oil filler plug cc only) 3) Battery 11) Headlight 3) Fuel tank 10) Right footrest 4) Main fuse carrier... -
Page 11: Arrangement Of The Main Elements Hp
ARRANGEMENT OF THE MAIN ELEMENTS HP 125 HP 125 HP 180 HP 180 HP 1) Left rear-view mirror 10) Left front suspension 1) Rear shield 9) Front + rear brake pedal 2) Front shield 11) Headlight mount/Instrument 2) Fuel tank 10) Right footrest 3) Battery, main fuse holder... -
Page 12: Arrangement Of The Main Elements Grip
ARRANGEMENT OF THE MAIN ELEMENTS GRIP 125 GRIP 125 GRIP 180 GRIP 180 GRIP 1) Left rear-view mirror 10) Front protection 1) Rear shield 9) Front + rear brake pedal 2) Front shield 11) Left front suspension 2) Fuel tank 10) Right footrest 3) Battery, main fuse 12) Headlight... -
Page 13: Location Of Instruments/Controls
LOCATION OF INSTRUMENTS/CONTROLS GRIP 1) Front brake lever 8) Left rear-view mirror 1) Front brake lever 8) Left rear-view mirror 2) Right rear-view mirror 9) Rear brake lever 2) Right rear-view mirror 9) Rear brake lever 3) Throttle control 10) Multifunction computer 3) Throttle control 10) Multifunction computer 4) Ignition switch with key ( -... -
Page 14: Indicators
INDICATORS GRIP 1) Left direction indicator 6) Right turn indicator warning 1) Turn indicator light ( 6) Neutral indicator light ( ) warning light ( ) light ( ) 2) High beam warning light ( 7) Multifunction computer 2) High beam warning light ( 7) Multifunction computer 3) Fuel reserve light ( ) 8) Key ≈SET/RESET∆... -
Page 15: Instruments And Indicators Table
INSTRUMENTS AND INDICATORS TABLE Turn the key to ON “ ”: all the warning lights come on for about 3 seconds to test their operation. CAUTION Description Function Left direction indicator warning light It blinks when the left direction indicator is on. High beam warning light It comes on when the high beam is on. -
Page 16: Multifunction Computer
◆ On speed Display (3) is shown vehicle MULTIFUNCTION COMPUTER instantaneous speed (0-99) ◆ On Additional Functions Display (5) are shown accessory functions that can be displayed one after the other by pressing push-button MODE (1) MAX: Displays vehicle maximum speed (0-99) ODO: Vehicle total mileage (0-9999) -
Page 17: Setting The Clock
◆ DST value can be set as Distance of the SETTING THE CLOCK CHANGING THE BATTERY daily trip (indicated on the display by ◆ Press MODE (1) until the Clock function DST indicator and Clock indicator at the CAUTION is displayed. same time). -
Page 18: Main Independent Controls
MAIN INDEPENDENT CONTROLS 3) EMERGENCY FLASHER BUTTON( Press this button (marked with relevant symbol) to activate all turn indicators at the same time. 4) TURN INDICATOR SWITCH ( To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right. -
Page 19: Auxiliary Equipment
AUXILIARY EQUIPMENT Position Function Key removal Neither the It is possible engine, nor to remove the the lights key. will operate. The engine It is not possi- can be ble to remove started. The the key. lights turn on automati- cally as soon as the engine... -
Page 20: Main Components
MAIN COMPONENTS FUEL DO NOT RELEASE FUEL INTO THE WARNING ENVIRONMENT. The fuel used in internal combustion KEEP AWAY FROM CHILDREN. engines is highly flammable and can become explosive under particular Use only premium-grade unleaded fuel conditions. with a minimum octane rating of 95 (RON) and 85 (MON). - Page 21 Aprilia The fuel cock (1) is on the vehicle right-hand o f t h e m i x e r o i l , s e e p a g e 1 4...
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Page 22: Tyres
Have your tyres and wheels serviced at of the tyres approved for this vehicle transferred through the handlebar, an Aprilia Authorised Dealer are equipped with wear indicators. giving a harsh ride and reducing tyre or a specialised tyre repairer. -
Page 23: Checking/Changing Transmission Fluid
CAUTION (2). CAUTION In case of oil leakage or malfunctions, ◆ contact an Aprilia Authorised Dealer. Let oil flow out of the sump. Carefully tighten filler and drain plugs and ensure oil does not leak out. ◆ If checking oil level, measure the quantity of D o n o t d i s p o s e o f o i l i n t h e oil that flows out. - Page 24 CAUTION ◆ In case of oil leakage or malfunctions, Completely tighten the filler plug (1). contact an Aprilia Authorised Dealer. ◆ Loosen the filler plug (1) and slide out the rod (2). Do not dispose of oil in the environ- ment.
- Page 25 In case of oil leakage or malfunctions, ◆ contact an Aprilia Authorised Dealer. Position a graduated container (1), under Periodically check for leaks at the cas- the drain plug (2).
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Page 26: Brake Fluid - Recommendations
MENT. MIN = minimum level. greaser. Have brake fluid changed at an Aprilia WARNING Authorised Dealerevery two years. Do not use the vehicle if the braking system is leaking fluid. -
Page 27: Checking The Brake Pads For Wear
BRAKE PADS FOR WEAR) If the pads and/or the disc do not need re- condition. placing: Contact an Aprilia Authorised Dealer Contact an Aprilia Authorised Dealer ◆ for the replacement. that will top up the fluid. -
Page 28: Exhaust Muffler/Exhaust Silencer
If you have any doubts on the operation of the vehicle controls or believe that any ve- hicle components might be faulty, do not hesitate to contact an Aprilia Authorised Dealer. A quick pre-ride check takes just a few minutes and greatly improves your safety. -
Page 29: Pre-Ride Checks Chart
CAUTION Perform maintenance operations more frequently than the indicated intervals if you are riding in rainy or dusty con- ditions, on rough road surfaces or when the vehicle is used for racing. PRE-RIDE CHECKS CHART Part Check Part Check for smooth operation; throttle should fully open and close at all positions of the steering. Throttle Adjust and/or lubricate, if necessary. -
Page 30: Starting
◆ Press the starter button " " (1) - do not WARNING open the throttle yet - and release the Exhaust gases contain carbon monox- button as soon as the engine starts. ide, which is extremely toxic if inhaled. CAUTION Do not start the engine in an enclosed space or poorly ventilated area. - Page 31 STARTING THE ENGINE FROM COLD If ambient temperature is low (close to or below 0°C), you may have trouble starting the engine at the first attempt. If so: ◆ Rotate the choke lever ≈ ∆ (3) leftwards. ◆ Hold down the starter button ≈ ∆ (1) for at least ten seconds and press the throt- tle slightly.
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Page 32: Moving Off And Riding
Follow these recommendations: MOVING OFF AND RIDING CAUTION To move off: ◆ Do not open the throttle harshly and When going in reverse, proceed with ut- completely when engine is running at low ◆ Adjust the rear-view mirrors. most care, pay attention to property, rpm. -
Page 33: Stopping
SUGGESTIONS TO PREVENT THEFT NEVER leave the key in the ignition switch when leaving the vehicle unattended, un- used or simply parked. Park the vehicle in a safe place, possibly in a garage or at a guarded parking place. If possible, use an additional antitheft de- vice. -
Page 34: Maintenance
MAINTENANCE We recommend having the vehicle road- WARNING CAUTION tested at the Aprilia Authorised Dealer af- ter repair or servicing. Risk of fire. Unless expressly indicated otherwise, In addition, perform the "Pre-ride checks" reassembly is a reversal of the disas-... -
Page 35: Scheduled Maintenance Chart
Monthly weeks) months year CHART OPERATIONS TO BE CARRIED OUT BY Throttle and brake cables THE Aprilia Authorised Dealer(CAN Battery BE CARRIED OUT BY THE USER AS Spark plug WELL). Carburettor - idling Drive chain Every 10 hours of use: = check, clean and possibly lubricate, adjust, top up or replace, if needed;... - Page 36 OPERATIONS TO BE CARRIED OUT BY Every six Every Component End of running-in (after 2 weeks) Monthly THE Aprilia Authorised Dealer months year Spark advance = check, clean and possibly lubricate, Drive chain adjust, top up or replace, if needed;...
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Page 37: Identification Data
FRAME NUMBER ENGINE NUMBER IDENTIFICATION DATA The frame number is stamped on the vehi- The engine number is stamped on the It is a good rule to report the frame and en- cle front, on the frame. crankcase, on the vehicle left side. gine numbers in the space provided in this To read the frame number, it is Engine no. -
Page 38: Air Filter 50 100
REMOVING PARTIAL CLEANING Air filter CAUTION ◆ Unscrew and remove the two retaining Perform screws (1) of air box (2). CAUTION maintenance operations more frequently ◆ Remove the clamp (3) securing the pipe than the indicated intervals if you are riding Do not use a screwdriver or any other to the carburettor. -
Page 39: Drive Chain
◆ After the adjustment, tighten the lock nut (3). CAUTION Have the chain adjusted and replaced at ◆ Tighten the 4 screws (2). an Aprilia Authorised Dealeronly, for If slack is greater at particular positions ◆ Check chain slack complies with guaranteed accurate, prompt service. - Page 40 ◆ Tighten the 4 screws (2). If this is not possible, have the chain ◆ Check chain slack complies with replaced at an Aprilia Authorised specified values. Dealer. use and maintenance Quasar 50 - 100 - 125 - 180...
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Page 41: Checking And Servicing The Suspensions
Should you find suspension ≈bottoming∆, TWISTGRIP The rear shock absorber fits a ring nut (1) contact an Aprilia Authorised Dealer. with 5 positions, used to adjust spring There should be 2-6 mm free play in the preload setting. The standard adjustment, throttle lever (measured at lever edge). -
Page 42: Adjusting The Brake Levers
To carry out this operation, proceed as ◆ Turn the adjuster screw (2). CAUTION If necessary, contact follows: an Aprilia Authorised Dealer. CAUTION ◆ Ride for a few kilometres until reaching Adjust both brake cables at the same engine operating temperature. -
Page 43: Spark Plug
Inspection and cleaning: Spark plug WARNING Key: Before carrying out the following CAUTION √ centre electrode (3), operations, let the engine and the The spark plug is on engine √ insulator (4); s i l e n c e r c o o l d o w n t o a m b i e n t cylinder head, you can access it from √... - Page 44 Installation: ◆ Check electrode gap with a wire gauge (7). ◆ Position the washer (8) and screw in the spark plug by hand in order not to CAUTION damage the thread. ◆ Use the wrench supplied with the tool kit Never attempt to adjust electrode gap.
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Page 45: Battery
Battery WARNING Risk of fire. K e e p f u e l a n d o t h e r f l a m m a b l e s u b s t a n c e s a w a y f r o m e l e c t r i c components. -
Page 46: Checking Battery Fluid Level
CHECKING BATTERY FLUID LEVEL This vehicle is fitted with a maintenance- free battery and it is not necessary to check battery fluid level. CHARGING THE BATTERY Carefully read page 45 (Battery) CAUTION Do not remove the battery plugs or the battery may damage. -
Page 47: Installing The Battery
INSTALLING THE BATTERY ◆ ◆ Refit the red protective cap (2). Remove the soundproofing guard (6) on ◆ Refit the seat. the left side by loosening the relevant ◆ Ensure the ignition switch is in the " " screws (7). position. -
Page 48: Bulbs
If you have handled the bulb with bare To adjust the headlight beam: BULBS hands, clean it with alcohol to avoid any ◆ Working on the vehicle front end, use a damage. WARNING screwdriver to turn screw (1): TIGHTEN (clockwise) to lower the beam; DO NOT PULL ON THE WIRES. - Page 49 CAUTION To adjust the headlight beam: CHANGING THE HEADLIGHT BULB It is now necessary to set the beam, see page 48 (VERTICAL ◆ Loosen the two screws (1) securing the ADJUSTMENT OF THE HEADLIGHT headlight (2) to the relevant supports and To change the bulbs: BEAM).
- Page 50 Remove the parking light as follows: CHANGING THE HEADLIGHT ◆ Turn counter clockwise the bulb holder BULB (6) and detach it from headlight body (3). ◆ Grasp the bulb holder (7) and pull to ◆ Remove the damaged bulb and fit a new extract.
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Page 51: Changing The Tail Light Bulb
CHANGING THE TAIL LIGHT BULB REPLACING THE FRONT AND REPLACING THE NUMBER PLATE REAR TURN INDICATOR BULBS BULB Carefully read page 48 (BULBS) Carefully read page 48 (BULBS) Carefully read page 48 (BULBS) To change the bulbs: To change the bulbs: ◆... -
Page 52: Changing A Fuse
TRANSPORT Check as follows: CHANGING A FUSE ◆ Remove seat, page Carefully read page 6 (BASIC SAFETY CAUTION (GLOVE/TOOL KIT COMPARTMENT). During transport, the RULES) vehicle must be firmly secured and the ◆ Disconnect the battery cables, see page parking brake should be engaged. 45 (REMOVING THE BATTERY). -
Page 53: Cleaning
CLEANING √ Avoid parking the vehicle under trees. To clean off dirt and mud from painted sur- CAUTION Resins, fruits or leaves falling from the faces, soften caked dirt with a low-pressure trees may contain aggressive chemical water jet. Sponge off using a car body If the vehicle is used on sandy roads, use substances that may damage the paint- fresh water to wash the vehicle immediate-... -
Page 54: Long Periods Of Inactivity
Do not wash the vehicle under the sun, ◆ Wrap and tie a plastic bag around the ex- especially in the summertime, when the haust pipe opening to keep moisture out. body is still warm, as the shampoo will ◆ Cover the vehicle avoiding plastic or wa- dry before you can rinse it away and terproof covers. -
Page 55: Technical Data
TECHNICAL DATA Quasar 50 - 100 Quasar 125 - 180 DIMENSIONS Length ................. 1400 mm (50) - 1430 mm (100) 1775 mm (Grip) / 1685 mm (Hp) Width ................900 mm (50) - 910 mm (100) 990 mm (Grip/Hp) Max. height (at handlebar) ........... 915 mm (50) - 940 mm (100) 1070 mm (Grip/Hp) Wheelbase .............. - Page 56 Quasar 50 - 100 Quasar 125 - 180 TRANSMISSION Converter ..............automatic, stepless automatic, stepless Primary ................ V-belt V-belt Primary drive ratios - minimum for stepless gearbox ........2.86 - maximum for stepless gearbox ......... 0.976 0.789 Final ................gears gears Final ratio ..............
- Page 57 Quasar 50 - 100 Quasar 125 - 180 SPARK PLUG Standard............... NGK BPR7HS NGK CR7HSA Spark plug gap ............. 0.6 √ 0.7 mm 0.6 √ 0.7 mm ELECTRIC SYSTEM Battery ................. 12 V - 4 Ah 12 V - 9 Ah Fuse ................
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Page 58: Lubricant Chart
LUBRICANT CHART (Recommended) Transmission fluid: PONTIAX HD SAE 85W-140 or ROTRA MP 85W-140. As an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. GL-5 specifications can be used. (Recommended) Engine oil: SUPERMOTOROIL SAE 15W-40 or F1 SUPERMOTOROIL 15W-40. As an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. - Page 59 Notes ASK FOR GENUINE SPARE PARTS ONLY use and maintenance Quasar 50 - 100 - 125 - 180...
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Page 60: Wiring Diagram
WIRING DIAGRAM use and maintenance Quasar 50 - 100 - 125 - 180... -
Page 61: Key To Wiring Diagram
KEY TO WIRING DIAGRAM Resistor Horn Rectifier and regulator Starting motor Generator Speedometer Right front signal Head light assy Left front signal 10) Main switch 11) Light switch assy 12) Brake sensor switch cable 13) Ignition coil 14) CDI unit assy 15) Battery 16) Starter relay 17) Magnet... -
Page 62: Wiring Diagram
WIRING DIAGRAM use and maintenance Quasar 50 - 100 - 125 - 180... -
Page 63: Key To Wiring Diagram
KEY TO WIRING DIAGRAM Rear left direction indicator Rear light Rear right direction indicator License bulb Fuel level transmitter Back touch switch Neutral touch switch Stop switch Generator 10) Ignition coil 11) Voltage regulator 12) Horn 13) Resistor 14) Signal Buzzer 15) Speedometer assy 16) Holder of speedometer 17) Magnet... - Page 64 When you demand Aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle de- sign stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.