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APRum_MOJ50_150#02_####.book Page 1 Tuesday, June 6, 2006 5:29 PM
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Summary of Contents for APRILIA MOJITO 150 - 2006

  • Page 1 APRum_MOJ50_150#02_####.book Page 1 Tuesday, June 6, 2006 5:29 PM part# 852317...
  • Page 2: Foreword

    MAIN INDEPENDENT CONTROLS given in this manual. If you have any questions about your vehicle, contact your Local aprilia Dealer, as he will have the First edition: June 2006 very latest technical information available from the factory. Reprint:...
  • Page 3: Safety Warnings

    APRum_MOJ50_150#02_####.book Page 3 Tuesday, June 6, 2006 5:29 PM accidentally get gasoline get your eyes, flush SAFETY WARNINGS GENERAL SAFETY RULE with large quantities of cool, clear water and The following precautionary warnings are CARBON MONOXIDE immediately seek professional medical used throughout this manual in order to assistance.
  • Page 4: Brake Fluid

    APRum_MOJ50_150#02_####.book Page 4 Tuesday, June 6, 2006 5:29 PM BRAKE FLUID COOLANT BATTERY HYDROGEN GAS AND ELECTROLYTE In certain conditions, the ethylene glycol WARNING c o n t a i n e d i n t h e e n g i n e c o o l a n t i s WARNING flammable: its flame is invisible, but you Brake fluid is extremely poisonous.
  • Page 5: Warning - Precautions - General Advice

    This warranty extends to the first person who ≈WARNINGS - PRECAUTIONS - GENERAL your dealer, or aprilia. To contact NHTSA, buys this exhaust system for purposes other ADVICE∆ and ≈SAFE DRIVE∆ see p. 19.
  • Page 6: Tampering Warning

    VEHICLE IDENTIFICATION NUMBER rendered inoperative by any person. (V.I.N.) (FRAME NUMBER) Among those acts presumed to constitute Every vehicle produced by aprilia receives tampering are the acts listed below: a vehicle identification number (V.I.N.) a) Removal of, or puncturing the muffler,...
  • Page 7: Digit Meaning

    APRum_MOJ50_150#02_####.book Page 7 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MANUFACTURED BY APRILIA DIVISION OF PIAGGIO & C. S.p.A. 611 lbs. GVWR: 300 KG (661 LB) - 12" 51J tire GAWR: F. 100 KG (220 LB) E - 12 x 3.00 - DOT D rim at 27.6 psi COLD WITH 120/70 - 12"...
  • Page 8: Position Of The Warning Adhesive Labels

    APRum_MOJ50_150#02_####.book Page 8 Tuesday, June 6, 2006 5:29 PM POSITION OF THE WARNING ADHESIVE LABELS use and maintenance Mojito 50 - 150...
  • Page 9: Position Of The Warning Adhesive Labels

    APRum_MOJ50_150#02_####.book Page 9 Tuesday, June 6, 2006 5:29 PM POSITION OF THE WARNING ADHESIVE LABELS MC50 use and maintenance Mojito 50 - 150...
  • Page 10: Position Of The Warning Adhesive Labels

    APRum_MOJ50_150#02_CAP01i01.fm Page 10 Thursday, June 8, 2006 11:41 AM POSITION OF THE WARNING ADHESIVE LABELS MC150 7 7a use and maintenance Mojito 50 - 150...
  • Page 11: Warning Adhesive Labels Chart

    E - 10 x 3.50 - DOT D rim at 30.5 psi COLD U.S. -PKU- -PKU- MOTOR DRIVEN CYCLE Michelin 120/70 12 51J Eurosawatech Cheng Shiin MANUFACTURED BY APRILIA DIVISION MC150 24.7 27.6 OF PIAGGIO & C. S.p.A. 27.6 30.6 GVWR: 300 KG (661 LB) Michelin...
  • Page 12 This will destroy the entire electrical system. FUEL: MINIMUM OCTANE RATING (M+R)/2 METHOD 90 OIL: ENGINE OIL VISCOSITY SAE 15W-50 APRILIA DIVISION OF PIAGGIO & C. S.p.A. V.le Rinaldo Piaggio, 25 -RYC- 5625 Pontedera (PI) ITALY...
  • Page 13 See owner's manual. -PKU- Never install accessories or replacement parts not MC150 approved by Aprilia as original equipment. This can degrade the handling and safety of your motorcycle, and can cause an upset with subsequent accident and 2007 ASPRYC0150 B-1106 serious injury or even death.
  • Page 14: California Evaporative Emission System

    APRum_MOJ50_150#02_####.book Page 14 Tuesday, June 6, 2006 5:29 PM CALIFORNIA EVAPORATIVE EMISSION SYSTEM MC150 MC150 FOR STATE OF CALIFORNIA ONLY. 1) Fuel tank 2) Fuel tank breathes line (to valve) 3) Purge/roll over valve 4) Breathes line (tee) 5) Tee 6) Breathes line (to canister) 7) Float bowl breathes line 8) Carbon canister...
  • Page 15: Warranty Statement

    3 0 , 0 0 0 k i l o m e t e r s ( 1 8 , 6 4 1 m i l e s ) , aprilia will repair your motorcycle at no cost should contact Piaggio Group Americas, whichever first occurs.
  • Page 16: Aprilia S.p.a. - Limited Warranty On Emission Control System

    An emergency situation occurs Piaggio & C. S.p.A., Viale Rinaldo United States of America in compliance when an authorized aprilia dealer is not Piaggio, 25, 56025 Pontedera (PI) Italy with the Clean Air Act and applicable reasonably available, a part is not (hereinafter ≈aprilia∆) warrants that each...
  • Page 17 However, ac tual mileage cannot be readily IMPLIED BY LAW, INCLUDING ANY aprilia is not liable for these parts. The determined. WARRANTY OF MERCHANTABILITY o w n e r i s r e s p o n s i b l e f o r t h e...
  • Page 18: General Instructions

    (I, UK, A, º). remove the left inspection cover, see page Holland South Africa 69 (REMOVING THE RIGHT AND LEFT and are to be supplied to the Local aprilia Switzerland New Zealand INSPECTION COVERS). Dealer as reference data for the purchase...
  • Page 19: Table Of Contents

    2 STROKE OIL ............46 CALIFORNIA EVAPORATIVE EMISSION SYSTEM 14 CHECKING THE SWITCHES........82 BRAKE FLUID √ RECOMMENDATIONS ....47 APRILIA S.P.A. - EMISSION CONTROL SYSTEM IDLING ADJUSTMENT..........83 FRONT DISC BRAKE ..........48 WARRANTY STATEMENT..........15 ADJUSTING THE ACCELERATOR CONTROL ..84 REAR DRUM BRAKE ..........
  • Page 20 APRum_MOJ50_150#02_####.book Page 20 Tuesday, June 6, 2006 5:29 PM REMOVING THE BATTERY ........88 CHECKING THE ELECTROLYTE LEVEL ....89 RECHARGING THE BATTERY........89 CHECKING THE ELECTROLYTE LEVEL ....89 INSTALLING THE BATTERY ........90 INSTALLING THE BATTERY ........90 CHANGING THE FUSES ..........
  • Page 21 APRum_MOJ50_150#02_####.book Page 21 Tuesday, June 6, 2006 5:29 PM safe driving...
  • Page 22: Basic Safety Rules

    APRum_MOJ50_150#02_####.book Page 22 Tuesday, June 6, 2006 5:29 PM BASIC SAFETY RULES The instructions given below cover normal operation of your vehicle and must be carefully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle.
  • Page 23 APRum_MOJ50_150#02_####.book Page 23 Tuesday, June 6, 2006 5:29 PM Observe all rules of the road. Particularly Avoid obstacles that could damage the Always ride with both hands on the pay attention to all warning, regulatory and vehicle or make you lose control. handlebars and feet on the footrests.
  • Page 24 Use only the vehicle»s specific fuels and is released. Contact your Local aprilia lubricants indicated in the ≈LUBRICANT Your aprilia dealer is ready and able to Dealer for repairs. Failure to heed this CHART∆; check the oil, fuel and coolant...
  • Page 25 This vehicle was not designed to be angle or color of your license plate. Do not original parts, and use only original aprilia equipped with a sidecar or to be used to cover it with even a clear plastic covering.
  • Page 26 APRum_MOJ50_150#02_####.book Page 26 Tuesday, June 6, 2006 5:29 PM Never race other vehicles with your Always ride at the appropriate speed and Gradually open and close the throttle, to vehicle. avoid unnecessary hard acceleration. This avoid spinning or skidding the rear wheel. not only is safer, but also reduces fuel Brake with both the front and rear brakes.
  • Page 27: Clothing

    APRum_MOJ50_150#02_####.book Page 27 Tuesday, June 6, 2006 5:29 PM Always observe posted and statutory Inevitably, the driver will look right at you, CLOTHING speed limits, but do not assume that you and yet swear that they did not see you Before riding your vehicle, ensure that your can ride as fast as the speed limit under all before they turned directly into your path.
  • Page 28: Accessories

    T h e i n s t a l l a t i o n o f i n a p p r o p r i a t e emergency.
  • Page 29 APRum_MOJ50_150#02_####.book Page 29 Tuesday, June 6, 2006 5:29 PM Do not hang anything from your vehicle This makes it more likely that the front Never carry loosely packaged items, make handlebars, fenders, or forks, because this wh e el w il l c o m e u p o f f t h e g r o un d , sure that everything that you carry on your will upset the handling of your vehicle, and especially on acceleration.
  • Page 30: Arrangement Of The Main Elements

    APRum_MOJ50_150#02_####.book Page 30 Tuesday, June 6, 2006 5:29 PM ARRANGEMENT OF THE MAIN ELEMENTS MC50 1) Left rear-view mirror 6) Fuse carrier 12) Centre stand (not present 7) Passenger grab rail 13) Side stand 2) Left inspection cover 8) Saddle lock 14) Spark plug 3) Central inspection cover 9) Air cleaner...
  • Page 31 APRum_MOJ50_150#02_####.book Page 31 Tuesday, June 6, 2006 5:29 PM 1) Crash helmet / glove compartment 7) Right rear-view mirror 12) Anti-theft hook (for the aprilia (in the countries where required) ≈Body-Guard∆ armored cable) 2) 2 stroke oil tank plug 8) Brake fluid reservoir (front brake)
  • Page 32 APRum_MOJ50_150#02_####.book Page 32 Tuesday, June 6, 2006 5:29 PM MC50 1) Left rear-view mirror 6) Fuse carrier 11) Kick starter 2) Left inspection cover 7) Passenger grab rail 12) Centre stand 3) Central inspection cover 8) Saddle lock 13) Side stand 4) Glove compartment 9) Air cleaner 14) Spark plug...
  • Page 33 APRum_MOJ50_150#02_####.book Page 33 Tuesday, June 6, 2006 5:29 PM MC50 1) Crash helmet / glove compartment 7) Right rear-view mirror 12) Anti-theft hook (for the aprilia ≈Body-Guard∆ armored cable) 2) 2 stroke oil tank plug 8) Brake fluid reservoir (front brake)
  • Page 34: Arrangement Of The Main Elements34

    APRum_MOJ50_150#02_####.book Page 34 Tuesday, June 6, 2006 5:29 PM ARRANGEMENT OF THE MAIN ELEMENTS MC150 MC150 1) Left rear-view mirror 6) Passenger grab rail 11) Passenger left footpeg 2) Glove compartment 7) Saddle lock 12) Side stand 3) Left inspection cover 8) Left rear reflector 13) Battery 4) Central inspection cover...
  • Page 35 APRum_MOJ50_150#02_####.book Page 35 Tuesday, June 6, 2006 5:29 PM MC150 1) Crash helmet / glove compartment 7) Right rear-view mirror 12) Anti-theft hook (for the aprilia ≈Body-Guard∆ armored cable) 2) Right inspection cover 8) Brake fluid reservoir (front brake) 13) Spark plug...
  • Page 36: Arrangement Of The Controls

    APRum_MOJ50_150#02_####.book Page 36 Tuesday, June 6, 2006 5:29 PM ARRANGEMENT OF THE CONTROLS / INSTRUMENTS AND INDICATORS MC50 MC150 9) Total kilometers odometer 1) Electrical controls on the left side of the handlebar 10) Green low beam and parking light warning light ( 2) Rear brake lever 11) Blue high beam warning light ( 3) Instruments and indicators...
  • Page 37: Instrument And Indicator Table

    If the warning light comes on during the normal running of the engine, this CAUTION means that the oil pressure in the circuit is insufficient. In this case, immediately stop the engine and contact your aprilia Official Dealer. It indicates the total number of kilometres covered. Total kilometres odometer It indicates the driving speed.
  • Page 38: Main Independent Controls

    APRum_MOJ50_150#02_####.book Page 38 Tuesday, June 6, 2006 5:29 PM MAIN INDEPENDENT CONTROLS CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR NOTE The electrical parts work only when the ignition switch is in position ≈ ∆ NOTE The lighting system works only when the engine is running.
  • Page 39: Controls On The Right Side Of The Handlebar

    APRum_MOJ50_150#02_####.book Page 39 Tuesday, June 6, 2006 5:29 PM CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR NOTE The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running.
  • Page 40: Main Independent Controls

    APRum_MOJ50_150#02_####.book Page 40 Tuesday, June 6, 2006 5:29 PM MAIN INDEPENDENT CONTROLS MC50 MC150 CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR MC50 MC150 The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running.
  • Page 41: Controls On The Right Side Of The Handlebar

    APRum_MOJ50_150#02_####.book Page 41 Tuesday, June 6, 2006 5:29 PM CONTROLS ON THE RIGHT SIDE OF THE HANDLEBAR MC50 MC150 NOTE The electrical parts work only when the ignition switch is in position ≈ ∆. NOTE The lighting system works only when the engine is running.
  • Page 42: Ignition Switch

    APRum_MOJ50_150#02_####.book Page 42 Tuesday, June 6, 2006 5:29 PM Position Function Key removal The steering It is possible is locked. to remove the key. I t i s n e i t h e r p o s s i b l e t o Steering lock s t a r t t h e...
  • Page 43: Auxiliary Equipment

    To prevent the vehicle from being stolen, it every time you park the vehicle. Rotate the key counterclockwise and lift is advisable to secure it with the aprilia the saddle (2). The compartment is positioned under the ≈Body-Guard∆ armored cable (4), saddle and can contain a ≈JET∆...
  • Page 44: Tool Kit

    APRum_MOJ50_150#02_####.book Page 44 Tuesday, June 6, 2006 5:29 PM TOOL KIT BAG HOOK GLOVE COMPARTMENT The tool kit is positioned inside the crash It is positioned under the handlebar, on the WARNING helmet / glove compartment. inner part of the shield. Do not hang excessively bulky bags or To reach it, proceed as follows: To reach it:...
  • Page 45: Main Components

    APRum_MOJ50_150#02_####.book Page 45 Tuesday, June 6, 2006 5:29 PM MAIN COMPONENTS FUEL MC150 MC50 WARNING The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance operations in a well-ventilated area, with the engine off.
  • Page 46: Lubricants

    2 STROKE OIL TANK CAPACITY: 0.4 US the surrounding area. aprilia Official Dealer, who will provide gal (1.4 ). Carefully remove any trace of oil. for bleeding the circuit.
  • Page 47: Brake Fluid √ Recommendations

    625 mi (1000 km) km). and successively every 1875 mi (3000 km). For the oil change, contact an aprilia Official Dealer. To check the oil level and to change the oil, contact an aprilia Official Dealer.
  • Page 48: Front Disc Brake

    Dirty pads must be replaced, while dirty discs must be cleaned with a high-quality degreaser. The brake fluid must be changed every two years at an aprilia Official Dealer. WARNING CAUTION Do not use the vehicle if the braking...
  • Page 49: Rear Drum Brake

    Force the spring (1) to reach the seat (2) usual checking operations, contact of the threaded rod. your aprilia Official Dealer. Lock the rotation of the threaded rod by acting on the appropriate seat (2) with a spanner.
  • Page 50: Tyres

    APRum_MOJ50_150#02_####.book Page 50 Tuesday, June 6, 2006 5:29 PM Some types of tires homologated for this vehicle are provided with wear indicators. T h e r e a r e s e v e r a l k i n d s o f w e a r indicators.
  • Page 51: Catalytic Silencer

    ........0.12 inc (3 mm). before it has completely cooled down. the above mentioned operations carried out by an aprilia Official Dealer or by a The catalytic vehicle is fitted with a silencer qualified tire repairer. with metal catalytic converter of the ≈platinum-rhodium bivalent∆...
  • Page 52: Exhaust Silencer

    If the noise produced by the exhaust the thermal unit and of the exhaust, it is system increases, immediately contact your aprilia Official Dealer. necessary to avoid covering long distances with the engine running at constantly low rpm.
  • Page 53: Instructions For Use

    MC50 2 stroke oil Do not hesitate to consult your aprilia O f f i c i a l D e a l e r i n c a s e t h e r e i s Engine oil Check and top up, if necessary.
  • Page 54: Starting

    APRum_MOJ50_150#02_####.book Page 54 Tuesday, June 6, 2006 5:29 PM MC50 MC150 Turn the key (3) and set the ignition NOTE STARTING To avoid the excessive wear of switch to ≈ ∆. the battery, do not hold down the start push WARNING button ≈...
  • Page 55 Make sure that the dimmer switch (2) is this case, stop the engine immediately in position ≈ ∆. and contact an aprilia Official Dealer. Turn the key (3) and set the ignition Do not use the vehicle with insufficient switch to ≈...
  • Page 56 APRum_MOJ50_150#02_####.book Page 56 Tuesday, June 6, 2006 5:29 PM STARTING MC50 MC150 WITH FLOODED ENGINE The engine may flood due to a faulty start or due to excess fuel in the intake ducts. To purge a flooded engine: Press the start push button ≈ ∆...
  • Page 57: Departure And Drive

    APRum_MOJ50_150#02_####.book Page 57 Tuesday, June 6, 2006 5:29 PM MC50 MC150 To leave: DEPARTURE AND DRIVE WARNING Release the throttle grip (Pos. A), NOTE Before departure, read the ≈Safe W h e n r i d i n g w i t h o u t a p i l l i o n operate the rear brake and move the passenger, make sure the passenger Drive∆...
  • Page 58 APRum_MOJ50_150#02_####.book Page 58 Tuesday, June 6, 2006 5:29 PM WARNING Before entering a curve, reduce your speed and brake, then ride through the curve at constant speed or slightly accelerating; do not brake fully: this will very likely lead to skidding. Using the brakes continuously on downhills can overheat the brake pads and reduce braking performance.
  • Page 59: Running-In

    APRum_MOJ50_150#02_####.book Page 59 Tuesday, June 6, 2006 5:29 PM MC50 MC50 MC150 WARNING CAUTION WARNING Always indicate lane changes or turns If the 2 stroke oil reserve After the first 625 mi (1000 km) of MC50 MC150 with the provided equipment and in warning light “...
  • Page 60: Stopping

    APRum_MOJ50_150#02_####.book Page 60 Tuesday, June 6, 2006 5:29 PM MC150 MC50 Do not ride at constant speed for long MC50 MC150 periods. For the first 312 mi (500 km) of driving, Observe the following precautions: After the first 625 mi (1000 Km), observe the following limits: Do not turn the throttle grip fully at low g r a d u a l l y i n c r e a s e s p e e d t o t h e...
  • Page 61: Parking

    APRum_MOJ50_150#02_####.book Page 61 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC50 MC150 Stop vehicle, page 60 NOTE PARKING When the vehicle is stationary (STOPPING). there is no need to close the fuel tap Set the engine stop switch (1) to ≈ ∆.
  • Page 62: Positioning The Vehicle On The Stand

    Whenever possible, use the special POSITIONING THE VEHICLE SIDE STAND ON THE STAND aprilia ≈Body-Guard∆ armored cable Grasp left handgrip o r a c c e s s o r y l o c k . C h e c k t h a t a l l passenger grab rail (1).
  • Page 63: Maintenance

    Before servicing or inspecting the human body or toxic. vehicle, stop the engine and remove Always ask the aprilia Official Dealer to the key, wait for the engine and exhaust test the vehicle on the road after repairs or CAUTION scheduled service.
  • Page 64: Regular Service Intervals Chart

    Components (4000 Km) or 12 (8000 Km) or 24 [312 mi (500 Km)] months months TO BE DONE BY THE aprilia Official Dealer (WHICH CAN BE CARRIED OUT Battery √ Terminal fastening √ Electrolyte √ EVEN BY THE USER). level √...
  • Page 65 APRum_MOJ50_150#02_####.book Page 65 Tuesday, June 6, 2006 5:29 PM OPERATIONS TO BE CARRIED OUT BY Every 2500 mi Every 5000 mi After running-in THE aprilia Official Dealer. Components (4000 Km) or 12 (8000 Km) or 24 [312 mi (500 Km)]...
  • Page 66: Regular Service Intervals Chart

    (6000 Km) or 12 (12000 Km) or 24 (1000 Km)] months months OPERATIONS TO BE CARRIED OUT BY THE aprilia Official Dealer (WHICH √ Battery √ Terminal fastening CAN BE CARRIED OUT BY THE USER). Spark plug √ = check and clean, adjust, lubricate or Carburettor - idling replace as required;...
  • Page 67 APRum_MOJ50_150#02_####.book Page 67 Tuesday, June 6, 2006 5:29 PM OPERATIONS TO BE CARRIED OUT BY After running-in Every 3750 mi Every 7500 mi THE aprilia Official Dealer. Components [625 mi (6000 Km) or 12 (12000 Km) or 24 (1000 Km)]...
  • Page 68: Identification Data

    APRum_MOJ50_150#02_####.book Page 68 Tuesday, June 6, 2006 5:29 PM MC50 IDENTIFICATION DATA FRAME NUMBER MC150 We recommend writing down the frame The frame number is stamped on the and engine serial numbers in the spaces central frame tube. To read it, it is reserved for the purpose in this booklet.
  • Page 69: Checking The Engine Oil Level And Topping Up

    APRum_MOJ50_150#02_####.book Page 69 Tuesday, June 6, 2006 5:29 PM CHECKING THE ENGINE OIL Unscrew and remove th engine oil filler MC150 LEVEL AND TOPPING UP plug (2) and check the oil level with the MC150 dipstick. Carefully read page 46 (LUBRICANTS), MAX = maximum level;...
  • Page 70: Air Cleaner

    APRum_MOJ50_150#02_####.book Page 70 Tuesday, June 6, 2006 5:29 PM AIR CLEANER REMOVAL CLEANING MC50 Position the vehicle on its centre stand. Remove the grid (4) from its mount (5). C a r e f u l l y r e a d p a g e 6 3 Remove the rear cover, see page 80 Remove the filtering element (6).
  • Page 71: Air Cleaner

    APRum_MOJ50_150#02_####.book Page 71 Tuesday, June 6, 2006 5:29 PM MC150 MC150 MC150 CLEANING AIR CLEANER REMOVAL MC150 Position the vehicle on its centre stand. WARNING Carefully read page 63 (MAINTENANCE). Remove the rear fairing, see page 80 The air cleaner should be cleaned and Do not wash the filter with petrol or (REMOVING THE REAR COVER).
  • Page 72: Checking The Brake Pad Wear

    Wear is both pads. greatest when the vehicle is ridden on dirty or wet roads. WARNING Have the replacement done by an aprilia Official Dealer. use and maintenance Mojito 50 - 150...
  • Page 73: Checking The Brake Shoe Wear

    MC150 √ after the first 312 mi (500 Km) MC50 Have an aprilia Official Dealer check the and every 2500 mi (4000 Km) thereafter; wear of the rear brake shoes after the first √ after the first 625 mi (1000 Km) and...
  • Page 74: Checking The Steering

    If considerable slack is evident, contact Rock the wheel sideways. 200 mm) an aprilia Official Dealer, to have the If there is any slack, contact an aprilia problem fixed. Place the support under the vehicle with Official Dealer to have the problem fixed.
  • Page 75: Removing The Front Cover

    APRum_MOJ50_150#02_####.book Page 75 Tuesday, June 6, 2006 5:29 PM Free the couplings (3) and (4) from their REMOVING THE FRONT COVER recesses and remove the two collars (5) MC50 MC150 C a r e f u l l y r e a d p a g e 6 3 and (6).
  • Page 76: Removing The Lower Handlebar Cover

    APRum_MOJ50_150#02_####.book Page 76 Tuesday, June 6, 2006 5:29 PM MC50 MC150 Unscrew and remove the screw (7). REMOVING THE LOWER REMOVING Carefully lower the lower handlebar HANDLEBAR COVER THE HEADLIGHT METAL RING MC50 cover (6). MC150 C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE).
  • Page 77: Partial Removal Of The Upper Handlebar Cover

    Moderately lift the upper handlebar dashboard. cover (3) and turn it towards the saddle. In case of need, contact an aprilia Official Dealer. If you wish to do the work yourself, proceed as follows: Remove the lower handlebar cover, see...
  • Page 78: Removing The Rear-View Mirrors

    APRum_MOJ50_150#02_####.book Page 78 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC50 MC150 MC50 MC150 To access the dashboard bulbs, proceed REMOVING PARTIAL REMOVAL OF THE as follows: THE REAR-VIEW MIRRORS DASHBOARD MC50 MC150 Unscrew and remove the two screws C a r e f u l l y r e a d p a g e 6 3...
  • Page 79: Removing The Central Inspection Cover

    APRum_MOJ50_150#02_####.book Page 79 Tuesday, June 6, 2006 5:29 PM MC50 REMOVING REMOVING REMOVING THE CENTRAL INSPECTION THE RIGHT AND LEFT THE BATTERY COVER MC50 COVER INSPECTION COVERS NOTE Place the vehicle on firm and flat ground. C a r e f u l l y r e a d p a g e 6 3 C a r e f u l l y...
  • Page 80: Removing The Passenger Grab Rail

    APRum_MOJ50_150#02_####.book Page 80 Tuesday, June 6, 2006 5:29 PM NOTE REMOVING REMOVING Before completely removing the THE PASSENGER GRAB RAIL THE REAR COVER rear cover (5) disconnect the rear light MC50 MC50 MC150 cabling connector. MC150 Remove the passenger grab rail see Lift saddle, page 43...
  • Page 81 APRum_MOJ50_150#02_####.book Page 81 Tuesday, June 6, 2006 5:29 PM Unscrew and remove the two screws (6) Unscrew and remove the screw (9) securing the indicator support at the securing the rear light support. bottom end. Remove the rear light and indicator Unscrew and remove the two screws (7) support.
  • Page 82: Checking The Stand

    APRum_MOJ50_150#02_####.book Page 82 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC50 MC150 Carry out the following checks: To access the switches: CHECKING THE STAND The springs (2) must not be damaged, Partially remove upper C a r e f u l l y r e a d p a g e 6 3 worn, rusted or weakened.
  • Page 83: Idling Adjustment

    NOTE Do not adjust the air adjusting operation and that the idling speed screw (3), to avoid upsetting the carburetor remains constant. balancing. NOTE If necessary, contact an aprilia Official Dealer. use and maintenance Mojito 50 - 150...
  • Page 84: Adjusting The Accelerator Control

    APRum_MOJ50_150#02_####.book Page 84 Tuesday, June 6, 2006 5:29 PM SPARK PLUG MC50 MC150 C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE). Check the spark plug after the MC50 first 312 mi (500 Km), and replace it every 2500 mi (4000 Km).
  • Page 85 APRum_MOJ50_150#02_####.book Page 85 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC50 0.024 - 0.028 inc 0.024 - 0.028 inc MC150 0.028 - 0.031 inc 0.028 - 0.031 inc To remove and clean it: Check electrode with CAUTION thickness gauge. Take the cap off the plug (1).
  • Page 86: Battery

    I f y o u n e e d a s s i s t a n c e o r vehicle's electrical componentry. accidentally, drink abundant water or technical advice, contact your aprilia m i l k . S e e k...
  • Page 87: Checking And Cleaning The Terminals

    APRum_MOJ50_150#02_####.book Page 87 Tuesday, June 6, 2006 5:29 PM MC50 MC150 If necessary: CHECKING AND CLEANING REMOVING THE BATTERY MC50 THE TERMINALS Make sure the ignition switch is set to Carefully read page 86 (BATTERY). ≈ ∆. Carefully read page 86 (BATTERY). Remove the battery cover, see page 79 First disconnect the negative cable (–) Remove the battery cover, see...
  • Page 88: Removing The Battery

    APRum_MOJ50_150#02_####.book Page 88 Tuesday, June 6, 2006 5:29 PM MC150 MC150 MC150 Extract the battery (3) from its mount. REMOVING THE BATTERY COMPLETE REMOVAL MC150 Disconnect first the negative cable (-) Carefully read page 86 (BATTERY). CAUTION and then the positive one (red) (+). PARTIAL REMOVAL The battery is attached to the electrical Place the battery on a flat surface, in a...
  • Page 89: Checking The Electrolyte Level

    APRum_MOJ50_150#02_####.book Page 89 Tuesday, June 6, 2006 5:29 PM Top up with distilled water only. CHECKING THE ELECTROLYTE MC50 LEVEL MC150 CAUTION Carefully read page 86 (BATTERY). The vehicle is equipped with a maintenance- After topping up, refit the element caps. free battery, which does not require any Refit the element caps.
  • Page 90: Installing The Battery

    APRum_MOJ50_150#02_####.book Page 90 Tuesday, June 6, 2006 5:29 PM MC150 MC150 MC150 INSTALLING THE BATTERY INSTALLING THE BATTERY MC50 MC150 CAUTION Carefully read page 86 (BATTERY). Carefully read page 86 (BATTERY). Work with care. Do not damage the Connect first the positive cable (red) (+) snap-on tangs and matching recesses.
  • Page 91: Changing The Fuses

    In this case contact whether the filament is burnt out. 7.5 A fuse (1) √ Ignition keyswitch to: an aprilia Official Dealer. Before replacing the blown fuse, try to √ start relay and circuit; resolve the cause.
  • Page 92: Adjusting The Vertical Headlight Beam

    APRum_MOJ50_150#02_####.book Page 92 Tuesday, June 6, 2006 5:29 PM MC50 MC150 ADJUSTING THE VERTICAL ADJUSTING THE HORIZONTAL HEADLIGHT BEAM LIGHT BEAM To adjust the headlight beam: Adjust the screw (1) with a screwdriver. To quickly check the headlight beam, place SCREWING IT IN (clockwise) lowers the the vehicle ten metres from a wall on flat Slacken off the screws (1) securing the...
  • Page 93: Bulbs

    APRum_MOJ50_150#02_####.book Page 93 Tuesday, June 6, 2006 5:29 PM BULBS C a r e f u l l y r e a d p a g e 6 3 (MAINTENANCE). WARNING Fire hazard. Do not handle fuel and other flammable s u b s t a n c e s i n t h e v i c i n i t y o f t h e vehicle's electrical componentry..
  • Page 94: Changing The Headlight Bulbs

    APRum_MOJ50_150#02_####.book Page 94 Tuesday, June 6, 2006 5:29 PM MC50 MC150 To access the bulbs: CHANGING THE HEADLIGHT LOW/HIGH BEAM BULB (HALOGEN) BULBS Remove the lower handlebar cover, see MC50 MC150 CAUTION page 76 (REMOVING THE LOWER Carefully read page 93 (BULBS). HANDLEBAR COVER To extract the bulb electric connector, The headlight contains:...
  • Page 95: Changing The Front And Rear Direction Indicator Bulbs

    APRum_MOJ50_150#02_####.book Page 95 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC50 MC150 CHANGING THE FRONT AND REAR To access the bulbs: LOW/HIGH BEAM BULB (HALOGEN) DIRECTION INDICATOR BULBS Remove the headlight metal ring, see CAUTION page 76 (REMOVING THE HEADLIGHT Carefully read page 93 (BULBS).
  • Page 96: Replacing The Dashboard Bulbs

    APRum_MOJ50_150#02_####.book Page 96 Tuesday, June 6, 2006 5:29 PM REPLACING Retain the metal ring (4). Fit a bulb of the same type. THE DASHBOARD BULBS Press bulb with moderate To refit: p r e s s u r e ( 5 ) a n d t u r n Carefully read page 93 (BULBS).
  • Page 97: Changing The Dashboard Bulbs

    APRum_MOJ50_150#02_####.book Page 97 Tuesday, June 6, 2006 5:29 PM Extract the bulb mount in question: MC50 Pos. Warning light Colour 2 stroke oil reserve Engine oil pressure MC150 Low fuel amber Direction indicators green CHANGING DASHBOARD LIGHTING BULBS High beam ( blue THE DASHBOARD BULBS MC50...
  • Page 98: Changing The Rear Light Bulb

    APRum_MOJ50_150#02_####.book Page 98 Tuesday, June 6, 2006 5:29 PM MC50 MC150 MC150 Extract the bulb mount in question: Extract and replace the bulb with CHANGING THE another of the same type. REAR LIGHT BULB Pos. Warning light Colour DASHBOARD LIGHTING BULBS Carefully read page 93 (BULBS).
  • Page 99: Changing The Number Plate Light

    APRum_MOJ50_150#02_####.book Page 99 Tuesday, June 6, 2006 5:29 PM NOTE Insert the bulb in the bulb socket, CHANGING THE NUMBER PLATE To replace: LIGHT making the two bulb pins coincide with Position the vehicle on the stand. the relevant guides on the socket. Unscrew and remove the two screws (1).
  • Page 100: Transport

    APRum_MOJ50_150#02_####.book Page 100 Tuesday, June 6, 2006 5:29 PM TRANSPORT CAUTION CAUTION WARNING Never drain the fuel tank, either partially Never attempt to tow your vehicle with Never drain the fuel tank, either partially or completely. This may cause damage another vehicle.
  • Page 101: Cleaning

    APRum_MOJ50_150#02_####.book Page 101 Tuesday, June 6, 2006 5:29 PM CLEANING Polish with silicone wax only after having carefully washed your vehicle. Do not use polishing pastes on matt paints. Do not wash the vehicle in direct sunlight, especially during the summer, when the paintwork is still warm, since if the shampoo dries before being rinsed away, it can damage the paint.
  • Page 102: Periods Of Extended Storage

    APRum_MOJ50_150#02_####.book Page 102 Tuesday, June 6, 2006 5:29 PM To remove dirt and mud from the painted Set the ignition switch to " " and press PERIODS OF EXTENDED STORAGE surfaces, use a low pressure water hose. the engine start button " "...
  • Page 103 Some fuel additives may damage some Uncover and clean the vehicle, see page components of your fuel system. Check with your Local aprilia Dealer. 83 (CLEANING). Check the battery charge status, see Place the vehicle in a cool, dry room, away...
  • Page 104: Technical Data

    APRum_MOJ50_150#02_####.book Page 104 Tuesday, June 6, 2006 5:29 PM TECHNICAL DATA Description MC50 MC150 Dimensions Max length 74.8 in (1900 mm) 76.7 in (1950 mm) 78 in (1980 mm) Max width 28.3 in (720 mm) 35.5 in (900 mm) 36.2 in (920 mm) Max height (at headlight) 42.3 in (1075 mm) 44.1 in (1120 mm)
  • Page 105 APRum_MOJ50_150#02_####.book Page 105 Tuesday, June 6, 2006 5:29 PM Description MC50 MC150 Capacities Fuel (including reserve) 1.98 USgal (7.5 2.4 USgal (8 Fuel reserve 0.5 USgal (2 Transmission oil 7.9 in (130 cm 5.19 in 85 cm √ 2 stroke oil (including reserve) 0.37 USgal (1.4 0.1 USgal (0.4 ) √...
  • Page 106 APRum_MOJ50_150#02_####.book Page 106 Tuesday, June 6, 2006 5:29 PM Description MC50 MC150 Tyres Type Tubeless Front 120/70 - 12" - 51J 120/70 - 12" - 51P Sava Rear 130/70 - 10" - 59J 130/70 - 10" - 59P Sava STANDARD INFLATION PRESSURE Front 25 Psi (170 kPa) Rear...
  • Page 107 APRum_MOJ50_150#02_####.book Page 107 Tuesday, June 6, 2006 5:29 PM Description MC50 MC150 Warning lights Parking lights and low beam 12V - 1.2W High beam 12V - 1.2W Direction indicators 12V - 2W 2 stroke oil reserve 12V - 2W √ Engine oil pressure √...
  • Page 108: Lubricant Chart

    APRum_MOJ50_150#02_####.book Page 108 Tuesday, June 6, 2006 5:29 PM LUBRICANT CHART MC50 GEAR SYNTH, SAE 75W - 90. Transmission oil (recommended): Alternatively, use quality branded oil with performance equal to or better than API specifications GL-4. 2 stroke oil (recommended): CITY 2T.
  • Page 109: Lubricant Chart

    APRum_MOJ50_150#02_####.book Page 109 Tuesday, June 6, 2006 5:29 PM LUBRICANT CHART MC150 TEC 4T, SAE 5W/40. Engine oil (recommended): Alternatively, use quality branded oil with performance equal to or better than CCMC G-4, API SJ specifications. GEAR SYNTH, SAE 75W - 90. Transmission oil (recommended): Alternatively, use quality branded oil with performance equal to or better than API GL-4 specifications.
  • Page 110: Wiring Diagram

    APRum_MOJ50_150#02_####.book Page 110 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM - LOCK ARANCIO BIANCO ARANCIO VERDE VISTO DAL LATO CHE SI CONNETTE AL REGOLATORE use and maintenance Mojito 50 - 150...
  • Page 111: Wiring Diagram Key

    APRum_MOJ50_150#02_####.book Page 111 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM KEY - 1) Generator 35) Horn 2) CDI 36) Pick up 3) Spark plug 37) Fuses 4) HV coil 38) Multiple connectors 5) Voltage regulator 39) Rear parking light / stoplight / license plate light 6) Battery 40) √...
  • Page 112: Wiring Diagram

    APRum_MOJ50_150#02_####.book Page 112 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM - MC50 LOCK PASSING ARANCIO BIANCO ARANCIO VERDE VISTO DAL LATO CHE SI CONNETTE AL REGOLATORE use and maintenance Mojito 50 - 150...
  • Page 113: Wiring Diagram Key

    APRum_MOJ50_150#02_####.book Page 113 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM KEY - MC50 1) Generator 35) Horn 2) CDI 36) Pick up 3) Spark plug 37) Fuses 4) HV coil 38) Multiple connectors 5) Voltage regulator 39) Rear parking light / stoplight / license plate light 6) Battery 40) √...
  • Page 114: Wiring Diagram

    APRum_MOJ50_150#02_####.book Page 114 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM - MC150 PASSING LOCK 8 6 7 2 4 5 1 3 use and maintenance Mojito 50 - 150...
  • Page 115: Wiring Diagram Key

    APRum_MOJ50_150#02_####.book Page 115 Tuesday, June 6, 2006 5:29 PM WIRING DIAGRAM KEY - MC150 1) Fuel level sensor 35)Three-phase generator 2) Multiple connectors 36)Oil pressure sensor 3) Low fuel warning light 37)Automatic starter 4) Direction indicators warning light 38)Regulator 5) Parking light warning light 39)Front direction indicator RH 6) Dashboard lights 40)Parking light lamp...
  • Page 116 APRum_MOJ50_150#02_####.book Page 116 Tuesday, June 6, 2006 5:29 PM NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
  • Page 117 APRum_MOJ50_150#02_####.book Page 117 Tuesday, June 6, 2006 5:29 PM NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
  • Page 118 APRum_MOJ50_150#02_####.book Page 118 Tuesday, June 6, 2006 5:29 PM NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
  • Page 119 APRum_MOJ50_150#02_####.book Page 119 Tuesday, June 6, 2006 5:29 PM NOTE ASK FOR ORIGINAL SPARE PARTS ONLY use and maintenance Mojito 50 - 150...
  • Page 120 Only aprilia original spare parts guarantee that the product will meet the performance and test standards established during the vehicle design process. aprilia original spare parts are subjected to thorough quality controls to ensure unbeatable reliability and long service life.

This manual is also suitable for:

Mojito 50 - 2006Mojito 50Mojito 150

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