Sony BRAVIA KDL-40V2500 Service Manual
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Sony BRAVIA KDL-40V2500 Service Manual

Wax2f chassis lcd digital color television
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See also: Installation Manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-40V2500
KDL-40V2500
KDL-46V2500
KDL-46V2500
KDL-46V25L1
ORIGINAL MANUAL ISSUE DATE: 9/2006
:UPDATED ITEM
REVISION DATE
9/2006
9/2006
1/2007
9-883-722-03
REMOTE COMMANDER
RM-YD012
RM-YD012
RM-YD012
RM-YD012
RM-YD012
SUBJECT
No revisions or updates are applicable at this time.
Added APPENDIX A: ENCRYPTION KEY COMPONENTS to service manual. Added Page A-1
Updated Table of Contents. Replaced page 3
Updated Encryption Key notes. Replaced pages 23, 54-58, and 64
Updated Block Diagram to show correct Boards. Replaced page 25.
WAX2F
DESTINATION
CANADA
US
CANADA
US
US
LCD DIGITAL COLOR TELEVISION
CHASSIS

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Summary of Contents for Sony BRAVIA KDL-40V2500

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: WAX2F SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40V2500 RM-YD012 CANADA KDL-40V2500 RM-YD012 KDL-46V2500 RM-YD012 CANADA KDL-46V2500 RM-YD012 KDL-46V25L1 RM-YD012 ORIGINAL MANUAL ISSUE DATE: 9/2006 :UPDATED ITEM REVISION DATE SUBJECT 9/2006 No revisions or updates are applicable at this time. 9/2006 Added APPENDIX A: ENCRYPTION KEY COMPONENTS to service manual.
  • Page 2 Self Diagnosis Supported model WAX2F SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-40V2500 RM-YD012 CANADA KDL-40V2500 RM-YD012 KDL-46V2500 RM-YD012 CANADA KDL-46V2500 RM-YD012 KDL-46V25L1 RM-YD012 KDL-40V2500 RM-YD012 LCD DIGITAL COLOR TELEVISION 9-883-722-03...

  • Page 3: Table Of Contents

    KDL-40V2500/46V2500/46V25L1 TABLE OF CONTENTS SECTION TITLE PAGE SECTION TITLE PAGE Specifi cations ................. 4 3-4. Schematics and Supporting Information ......26 AU Board Schematic Diagram (1 of 2) ......... 26 Warnings and Cautions ..............6 AU Board Schematic Diagram (2 of 2) ......... 27 Safety-Related Component Warning ..........

  • Page 4: Specifi Cations

    5510752, 5736897. BBE and BBE symbol are registered trademarks of BBE Sound, Inc. Macintosh is a trademark licensed to Apple Computer, Inc., registered in the U.S.A and other countries. “BRAVIA” and are trademarks of Sony Corporation. ® As an ENERGY STAR Partner, Sony Corporation has ®...
  • Page 5 KDL-40V2500/46V2500/46V25L1 .'/9 .'/9 .'/9/ :  : 6SHDNHU 2XWSXW : 'LPHQVLRQV : [ + [ ' ZLWK VWDQG  [  [  PP  [  [  PP  [  [  [  [  'LPHQVLRQV : [ + [ ' ZLWKRXW VWDQG  [  [  PP  [  [  PP...

  • Page 6: Warnings And Cautions

    Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...

  • Page 7: Safety-Related Component Warning

    KDL-40V2500/46V2500/46V25L1 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 8 KDL-40V2500/46V2500/46V25L1 example 1 http://www.sony-training.com KDL-40V2500/46V2500/46V25L1...

  • Page 9: Safety Check-Out

    KDL-40V2500/46V2500/46V25L1 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 10: Self-Diagnostic Function

    KDL-40V2500/46V2500/46V25L1 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model Control Buttons MENU POWER TV/VIDEO VOLUME CHANNEL PIC OFF/TIMER STANDBY POWER Description of LED Indictors LED Type Description * Light is green when the TV set is on POWER LED Red/Green LED * Functions as failure indicator * Blinks green in aging mode TIMER LED Red LED...
  • Page 11 KDL-40V2500/46V2500/46V25L1 LED Control The units in this manual contain a self-diagnostic function. If an error occurs, the POWER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the POWER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.

  • Page 12: Section 1: Disassembly

    KDL-40V2500/46V2500/46V25L1 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL 12 Screws, +BVTP2 4X16 (KDL-40V2500 ONLY) 18 Screws, +BVTP2 4X16 (KDL-46V2500/46V25L1) 4 Screws, 5 Screws, +PSW M6X16 +PSW M3X5 5 Screws, +BVPT 3X12 TYPE2 IT-3 Rear Cover KDL-40V2500/46V2500/46V25L1...

  • Page 13: Vesa Bracket Assembly And Stand Removal

    KDL-40V2500/46V2500/46V25L1 1-2. VESA BRACKET ASSEMBLY AND STAND REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 14: H1U Board Removal

    KDL-40V2500/46V2500/46V25L1 1-3. H1U BOARD REMOVAL 1-4. G2A BOARD REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 15: H2U Board Removal

    KDL-40V2500/46V2500/46V25L1 1-5. H2U BOARD REMOVAL 1-6. AU BOARD REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 16: Qt Board Removal

    KDL-40V2500/46V2500/46V25L1 1-7. QT BOARD REMOVAL 1-8. H3U BOARD AND SPEAKER REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 17: Qsf Board And Bu Board Removal

    KDL-40V2500/46V2500/46V25L1 1-9. QSF BOARD AND BU BOARD REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 18: Lcd Panel Removal

    KDL-40V2500/46V2500/46V25L1 1-10. LCD PANEL REMOVAL KDL-40V2500/46V2500/46V25L1...

  • Page 19: Section 2: Service Adjustments

    KDL-40V2500/46V2500/46V25L1 SECTION 2: SERVICE ADJUSTMENTS 2-1. REMOTE ADJUSTMENT BUTTONS AND 2-2. ACCESSING SERVICE ADJUSTMENTS INDICATORS To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus. The Remote Commander displays the service menu associated with the Digital or Analog format POWER depending on which format is on the TV when you enter service mode.

  • Page 20: Viewing The Digital Module Box (Q-Box)

    KDL-40V2500/46V2500/46V25L1 2-2-2. VIEWING THE DIGITAL MODULE BOX 2-2-3. ACCESSING THE ANALOG SERVICE (Q-BOX) SERVICE ITEMS ADJUSTMENT MENUS Use the following instructions to display the Digital menu items you want 1. Turn the TV on and view an Analog channel. to adjust. 2.

  • Page 21: Resetting The User Menu - Factory Reset

    KDL-40V2500/46V2500/46V25L1 2-3. RESETTING THE USER MENU - FACTORY 2-4. AGING MODE RESET Aging mode is designed to remove image retention from the screen. The TEST RESET option resets all the customer adjustable data back to the NOTE: Once you enter into Aging Mode the Remote Commander no factory defaults.

  • Page 22: White Balance Adjustment

    KDL-40V2500/46V2500/46V25L1 2-5. WHITE BALANCE ADJUSTMENT 9. Access the Service Menu by pressing the following buttons on the Remote Commander within a second: The White Balance only needs to be adjusted when you replace the BU DISPLAY Volume + Channel 5 POWER Board.

  • Page 23: Section 3: Diagrams

    KDL-40V2500/46V2500/46V25L1 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION H1U Board QSF Board BU Board H2U Board QT Board G2A Board AU Board H3U Board 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or All voltages are in V.

  • Page 24: Reference Information

    KDL-40V2500/46V2500/46V25L1 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON : PP POLYPROPYLENE Base...

  • Page 25: Block Diagram

    KDL-40V2500/46V2500/46V25L1 3-3. BLOCK DIAGRAM Audio Audio HDMI Jig(ECS) HDMI for PC for DVI Digital F/E UART TMDS HDMI-Rx SiI9023 8bit Multiplex BUS Main Micro MB91305 Flash DDR1 DDR1 16bit 2MByte 4M x 32bit 4M x 32bit UART D-Comp[15:0] MPEG DEC. MPEG DEC.

  • Page 26: Schematics And Supporting Information

    KDL-40V2500/46V2500/46V25L1 3-4. SCHEMATICS AND SUPPORTING INFORMATION AU BOARD SCHEMATIC DIAGRAM (1 OF 2) AU BOARD WAVEFORMS R2101 C2101 R2104 2 . 2 k 0 . 1 1/10W 2 . 2 k Q2109 1/10W 2SC3052EF-T1-LEF RN-CP RN-CP 2 . 0 1608 0.5% CHIP 2 .

  • Page 27: Au Board Schematic Diagram (2 Of 2)

    KDL-40V2500/46V2500/46V25L1 AU BOARD SCHEMATIC DIAGRAM (2 OF 2) PS2501 — L2512 L2508 22uH AU_15V R2567 R2654 C2564 1/10W 100k 1000p 1/10W C2561 C2562 C2613 RN-CP RN-CP C2544 1000p 1000p D2501 R2561 R2562 C2524 R2504 MA8110-TX 1608 1/10W L2511 1/10W 8 . 2 k 1608 1608 RN-CP...
  • Page 28 KDL-40V2500/46V2500/46V25L1 [A/V SWITCH, INPUTS, AUDIO] COMPONENT SIDE CN9523 CN9501 CN9501 A-1184- CN9522 1-871-231-11 R9502 R9530 C9512 (172774011) C9504 A9521 R9524 C9507 A9524 A9521 A9525 A9524 A9524 R9058 R9037 R9039 R9037 A9523 C9323 A9523 R9059 A9523 JL9504 VD9003 L9505 R9058 VD9003 C9020 D9014 D9015...

  • Page 29: Bu Board Schematic Diagram (1 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (1 OF 9) STBY3.3V Temp Sensor EEPROM Y1/G1 R4021 RN-CP 1608 STBY3.3V D3.3V IC4005 M24256-BWMN6TP(A) R4193 R4247 R4064 R4065 REAL TIME CLK. STBY3.3V CB1/B1 R4022 1608 R4076 R4075 RN-CP IC4009 1608 S-35390A-J8T1G R4206 R4211 D4002 T_ALERM2 R4167 —...

  • Page 30: Bu Board Schematic Diagram (2 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (2 OF 9) — STBY3.3V IC5001 R5009 TC7SH86FU(T5RSOYJF) — R5007 POWER2 C5003 E x c l u s i v e 0 . 1 L5000 C5002 6 . 3 V — 1608 TO PANEL BUS-SW IC5002 C5004 SN74CBTLV3245APWR...

  • Page 31: Bu Board Schematic Diagram (3 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (3 OF 9) — — L5200 100uH C5209 C5208 R5203 R5202 R5207 R5206 0 . 2 2 1/10W 1/10W 1/10W 1/10W RN-CP RN-CP RN-CP RN-CP 2012 — A_GND A_GND SD_VIDEO R5200 R5204 2 . 2 k 2 .

  • Page 32: Bu Board Schematic Diagram (4 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (4 OF 9) — VDDMQO FL5304 FB5300 — C5453 C5314 C5317 C5319 0 . 1 0 . 0 0 1 0 . 1 0 . 0 0 1 D3.3V C5312 VDDH 6 . 3 V FL5306 FB5302 C5332...

  • Page 33: Bu Board Schematic Diagram (5 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (5 OF 9) VDDQ1 VDDMQO — FL5500 FB5501 C5522 6 . 3 V C5559 C5518 C5561 C5520 0 . 1 0 . 0 0 1 0 . 1 0 . 0 0 1 — VDDQ2 FL5501 FB5502 C5519...

  • Page 34: Bu Board Schematic Diagram (6 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (6 OF 9) T O T r i d e n t — R4401 RN-CP PC-R A_GND FB4401 0uH 1608 PC_R R4421 PC-G FB4402 0uH A_GND RN-CP 1608 PC-B — FB4400 0uH PC_G R4422 A_GND CN4400 RN-CP 1608...

  • Page 35: Bu Board Schematic Diagram (7 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (7 OF 9) IC5806 PQ070XZ01ZPH 1.8V REG D3.3V-2 D3.3V-2 HDMI3.3V FL5800 FL5802 FB5809 FB5808 — 10uH L5805 HDMI_1.8V C5903 C5905 C5906 C5902 C5911 C5811 0 . 1 0 . 0 1 R5885 C5813 C5812 0 . 1 0 .

  • Page 36: Bu Board Schematic Diagram (8 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (8 OF 9) D7006 MA111-(K8).S0 IC7001 PQ1CY1032ZP — R7053 3 . 3 k DIMMER RN-CP R7051 1608 3.15A 0.5% R7110 RN-CP 1608 R7054 1608 0.5% F7000 R7016 L7000 STBY3.3V C7054 3.15A RN-CP 47uH 0 . 1 2012 1608 0.5%...

  • Page 37: Bu Board Schematic Diagram (9 Of 9)

    KDL-40V2500/46V2500/46V25L1 BU BOARD SCHEMATIC DIAGRAM (9 OF 9) — TO F/E POWER(J&U/C) 10.5V L4701 10.5V C4700 F E 5 / 6 . 2 / 1 0 . 5 V DC_ALERT C4701 C4702 0 . 0 1 100p CN4701 — R4719 R4720 TO QSF BOARD 1608...
  • Page 38 KDL-40V2500/46V2500/46V25L1 [MICRO, VIDEO PROCESSOR, DDR_SDRAM, PC IN, HDMI, POWER REGS, CONNECTORS] [MICRO, VIDEO PROCESSOR, DDR_SDRAM, PC IN, HDMI, POWER REGS, CONNECTORS] COMPONENT SIDE CONDUCTOR SIDE CN7009 CN4007 CN7006 R7064 KB002 cam24 JL7013 FB7002 R7063 R7060 R7065 FB7001 R7055 cam6 cam36 A-1184- FB7003 FB7015...

  • Page 39: G2A Board Schematic Diagram

    KDL-40V2500/46V2500/46V25L1 G2A BOARD SCHEMATIC DIAGRAM R6208 0 . 4 7 C6216 D6205 UNREG 33V 1/4W 4 . 7 FPRD 100V 10ERB20-TB3 R6202 D6204 C6203 220k 10ERB20-TB3 1/10W Mount Mecha A6004 234990031 Q6100,Q6101 CHIP D6200 GND_1 GND_1 D10SC6M-4012 — L6500 L6502 175uH 100uH C6517...
  • Page 40 KDL-40V2500/46V2500/46V25L1 [POWER SUPPLY] [POWER SUPPLY] COMPONENT SIDE CONDUCTOR SIDE PF LP 1-871-504-11 1-871-504-11 Q6407 R6425 JL6401 R6423 IC6200 D6201 D6207 R6443 R6417 R6555 R6554 EY6205 EY6205 EY6202 EY6202 D6201 C6217 D6207 R6441 R6529 D6207 D6201 EY6204 EY6204 EY6206 EY6206 EY6203 EY6203 EY6201 EY6201...

  • Page 41: H1U Board Schematic Diagram

    KDL-40V2500/46V2500/46V25L1 H1U BOARD SCHEMATIC DIAGRAM NOTE: THE SILK SCREEN ON THE BOARD MAY DISPLAY “H1” NOT “H1U” POWER H1 USER CONTROL — S1106 — TO BU BOARD CN4007 HOME INPUT SEL VOL+ VOL- MENU WEGAGATE POWER INT KEY1 CN1101 — S1104 S1101 S1102...

  • Page 42: H2U Board Schematic Diagram

    KDL-40V2500/46V2500/46V25L1 H2U BOARD SCHEMATIC DIAGRAM NOTE: THE SILK SCREEN ON THE BOARD MAY DISPLAY “H2” NOT “H2U” J1202 R1212 R1220 VD1201 — CHIP CHIP C1215 VD1202 VD1203 1000p 1608 — C1206 R1225 R1208 R1215 R1211 2 . 2 D1204 1/10W 1/10W 1/10W HP_DET...
  • Page 43 KDL-40V2500/46V2500/46V25L1 [HEAD PHONE/V2] COMPONENT SIDE Video A-1151- A-1196- 571-A J1201 C1206 J1202 C1206 !d EP- D1204 D1204 R1215 VD1202 (GW+GN) C1211 VD1202 A1201 1-871- R1220 224-11 R1216 R1205 R1214 C1204 R1206 C1214 R1205 R1214 D1205 R1216 R1213 C1204 R1206 C1214 J1202 R1213 VD1203...

  • Page 44: H3U Board Schematic Diagram

    TO BU BOARD SML-512UW CN4008 Q1303 Q1302 RT1N141M-TP-1 Q1304 Q1301 Q1305 RT1N141M-TP-1 RT1N141M-TP-1 RT1N141M-TP-1 RT1N141M-TP-1 GP1UE26RK0VF IC1301 IC1302 TPS853(SONY) — R1315 R1307 C1303 R1306 CHIP 1/10W 1/10W RN-CP RN-CP C1307 C1308 3216 0 . 1 6 . 3 V —...

  • Page 45: Qsf Board Schematic Diagram (1 Of 5)

    KDL-40V2500/46V2500/46V25L1 QSF BOARD SCHEMATIC DIAGRAM (1 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. TO BU BOARD CN7317 CN4702...

  • Page 46: Qsf Board Schematic Diagram (2 Of 5)

    KDL-40V2500/46V2500/46V25L1 QSF BOARD SCHEMATIC DIAGRAM (2 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. D2.6V ASIC CORE POWER D1.2V...

  • Page 47: Qsf Board Schematic Diagram (3 Of 5)

    KDL-40V2500/46V2500/46V25L1 QSF BOARD SCHEMATIC DIAGRAM (3 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. —...

  • Page 48: Qsf Board Schematic Diagram (4 Of 5)

    KDL-40V2500/46V2500/46V25L1 QSF BOARD SCHEMATIC DIAGRAM (4 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. —...

  • Page 49: Qsf Board Schematic Diagram (5 Of 5)

    KDL-40V2500/46V2500/46V25L1 QSF BOARD SCHEMATIC DIAGRAM (5 OF 5) Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. 1005 VI_IN0 —...
  • Page 50 KDL-40V2500/46V2500/46V25L1 [POWER REGS, CONNECTORS, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR/FLASH/NVM, DIG IF, AVOUT/FE] [POWER REGS, CONNECTORS, X240H POWER, FLEXBUS, USB, PERIPHERALS, DDR/FLASH/NVM, DIG IF, AVOUT/FE] CONDUCTOR SIDE COMPONENT SIDE C7311 C7311 F7650 F7651 F7650 F7650 JL7332 JL7332 JL7331 JL7331 D7311 D7311 R7724 R7724...

  • Page 51: Qt Board Schematic Diagram

    KDL-40V2500/46V2500/46V25L1 QT BOARD SCHEMATIC DIAGRAM Due to the complexity of this board, performing component level fi eld repairs is not recommended. If service is required, complete board replacement is the preferred repair method. Data is provided for reference only. SET_CTRL R7858 1/10W TO QSF BOARD...
  • Page 52 KDL-40V2500/46V2500/46V25L1 [TUNER] [TUNER] COMPONENT SIDE CONDUCTOR SIDE C7820 CN7800 C7822 C7801 JL7820 JL7819 C7821 JL7818 C7800 C7836 C7844 C7851 ET7801 R7815 FB7807 R7816 CN7804 R7889 R7888 FB7806 C7803 FB7800 C7833 FB7801 R7820 Q7800 JL7805 R7872 C7837 JL7831 R7867 JL7826 R7869 R7866 IC7802 R7865...

  • Page 53: Semiconductors

    KDL-40V2500/46V2500/46V25L1 3-5. SEMICONDUCTORS – KDL-40V2500/46V2500/46V25L1...

  • Page 54: Section 4: Exploded Views

    KDL-40V2500/46V2500/46V25L1 SECTION 4: EXPLODED VIEWS Components not identifi ed by a part number or The component parts of an assembly are indicated by the Items marked with an asterisk are not stocked since description are not stocked because they are seldom reference numbers in the far right column of the parts list they are seldom required for routine service.

  • Page 55: Chassis

    KDL-40V2500/46V2500/46V25L1 NOTE: The components identifi ed by a red outline and a NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading mark contain confi dential information. Specifi c instructions marque sont critiques pour la securite. Ne les remplacer mark are critical for safety.

  • Page 56: Speakers

    KDL-40V2500/46V2500/46V25L1 NOTE: The components identifi ed by a red outline and a NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading mark contain confi dential information. Specifi c instructions marque sont critiques pour la securite. Ne les remplacer mark are critical for safety.

  • Page 57: Lcd Panel

    KDL-40V2500/46V2500/46V25L1 NOTE: The components identifi ed by a red outline and a NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading mark contain confi dential information. Specifi c instructions marque sont critiques pour la securite. Ne les remplacer mark are critical for safety.

  • Page 58: Section 5: Electrical Parts List

    KDL-40V2500/46V2500/46V25L1 SECTION 5: ELECTRICAL PARTS LIST Items marked with an asterisk are not stocked since they RESISTORS NOTE: The components identifi ed by shading are seldom required for routine service. Expect some delay • All resistors are in ohms mark are critical for safety. Replace only when ordering these components.
  • Page 59 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2550 1-162-966-11 CERAMIC CHIP 0.0022µF 10% C2617 1-112-800-11 ELECT CHIP 100µF C2551 1-127-573-11 CERAMIC CHIP 1µF C2618 1-100-912-11 CERAMIC CHIP 1µF C2552 1-127-573-11 CERAMIC CHIP 1µF C2619 1-100-912-11 CERAMIC CHIP 1µF...
  • Page 60 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C9501 1-115-416-11 CERAMIC CHIP 0.001µF 5% D9017 8-719-423-03 DIODE MA8100 C9502 1-115-416-11 CERAMIC CHIP 0.001µF 5% D9018 8-719-423-03 DIODE MA8100 CONNECTOR FERRITE BEAD CN2301 1-820-184-11 HEADER ASSEMBLY (PRINT PWB) FB2500 1-400-089-21 FERRITE...
  • Page 61 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 62 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2505 1-216-864-11 SHORT CHIP R2617 1-216-833-11 METAL CHIP 1/10W R2511 1-216-845-11 METAL CHIP 100K 1/10W R2620 1-216-864-11 SHORT CHIP R2512 1-218-990-81 SHORT CHIP R2622 1-216-864-11 SHORT CHIP R2514 1-216-841-11 METAL CHIP...
  • Page 63 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2828 1-216-844-11 METAL CHIP 1/10W R9020 1-216-853-11 METAL CHIP 470K 1/10W R2829 1-216-827-11 METAL CHIP 3.3K 1/10W R9021 1-216-853-11 METAL CHIP 470K 1/10W R2830 1-216-827-11 METAL CHIP 3.3K 1/10W R9022...
  • Page 64 KDL-40V2500/46V2500/46V25L1 NOTE: The components identifi ed by a red outline and a mark contain confi dential information. Specifi c instructions must be adhered to whenever AU BU these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual. REF.
  • Page 65 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4029 1-100-906-11 CERAMIC CHIP 0.01µF C4076 1-112-781-11 CERAMIC CHIP 1µF C4030 1-112-777-11 CERAMIC CHIP 0.01µF C4079 1-100-916-11 CERAMIC CHIP 0.1µF C4031 1-100-916-11 CERAMIC CHIP 0.1µF C4080 1-100-906-11 CERAMIC CHIP 0.01µF C4032...
  • Page 66 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5009 1-112-777-11 CERAMIC CHIP 0.01µF C5314 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5011 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5315 1-100-916-11 CERAMIC CHIP 0.1µF C5012 1-112-777-11 CERAMIC CHIP 0.01µF C5316 1-126-392-11 ELECT CHIP...
  • Page 67 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5359 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5404 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5360 1-100-916-11 CERAMIC CHIP 0.1µF C5405 1-100-916-11 CERAMIC CHIP 0.1µF C5361 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5406 1-100-905-11 CERAMIC CHIP...
  • Page 68 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5449 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5527 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5450 1-100-916-11 CERAMIC CHIP 0.1µF C5528 1-100-916-11 CERAMIC CHIP 0.1µF C5451 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5529 1-100-905-11 CERAMIC CHIP...
  • Page 69 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5818 1-164-874-11 CERAMIC CHIP 100pF C5870 1-100-905-11 CERAMIC CHIP 0.001µF 10% C5819 1-100-916-11 CERAMIC CHIP 0.1µF C5871 1-164-854-11 CERAMIC CHIP 15pF C5820 1-164-874-11 CERAMIC CHIP 100pF C5872 1-100-905-11 CERAMIC CHIP 0.001µF 10%...
  • Page 70 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7006 1-162-966-11 CERAMIC CHIP 0.0022µF 10% C7060 1-135-595-11 ELECT 100µF 6.3V C7007 1-100-552-21 ELECT CHIP 10µF C7062 1-135-342-21 ELECT CHIP 56µF C7008 1-164-004-11 CERAMIC CHIP 0.1µF C7065 1-112-161-21 ELECT CHIP 1000µF...
  • Page 71 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 72 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 73 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 74 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4052 1-216-864-11 SHORT CHIP R4186 1-218-990-81 SHORT CHIP R4055 1-218-990-81 SHORT CHIP R4188 1-218-990-81 SHORT CHIP R4056 1-218-990-81 SHORT CHIP R4190 1-208-886-81 METAL CHIP 0.50% 1/16W R4059 1-216-864-11 SHORT CHIP R4191...
  • Page 75 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R4271 1-218-990-81 SHORT CHIP R4507 1-218-963-11 RES-CHIP 6.8K 1/16W R4272 1-218-990-81 SHORT CHIP R4510 1-218-990-81 SHORT CHIP R4290 1-218-990-81 SHORT CHIP R4515 1-208-935-11 METAL CHIP 100K 0.50% 1/16W R4295 1-208-721-11 METAL CHIP...
  • Page 76 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5203 1-216-821-11 METAL CHIP 1/10W R5259 1-218-990-81 SHORT CHIP R5204 1-218-957-11 RES-CHIP 2.2K 1/16W R5260 1-218-961-11 RES-CHIP 4.7K 1/16W R5205 1-218-957-11 RES-CHIP 2.2K 1/16W R5261 1-218-961-11 RES-CHIP 4.7K 1/16W R5206...
  • Page 77 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5543 1-218-933-11 RES-CHIP 1/16W R5840 1-208-697-11 METAL CHIP 3.9K 0.50% 1/16W R5544 1-218-933-11 RES-CHIP 1/16W R5841 1-208-697-11 METAL CHIP 3.9K 0.50% 1/16W R5545 1-218-933-11 RES-CHIP 1/16W R5844 1-218-929-11 RES-CHIP 1/16W...
  • Page 78 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5901 1-218-965-11 RES-CHIP 1/16W R7037 1-218-990-81 SHORT CHIP R5902 1-218-965-11 RES-CHIP 1/16W R7038 1-208-713-11 METAL CHIP 0.50% 1/16W R5903 1-218-965-11 RES-CHIP 1/16W R7039 1-218-990-81 SHORT CHIP R5904 1-218-965-11 RES-CHIP 1/16W...
  • Page 79 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7108 1-208-911-11 METAL CHIP 0.50% 1/16W RB5511 1-234-702-11 RES, NETWORK 68 (1005X4) R7109 1-218-973-11 RES-CHIP 1/16W RB5516 1-234-702-11 RES, NETWORK 68 (1005X4) R7110 1-216-864-11 SHORT CHIP RB5517 1-234-702-11 RES, NETWORK 68 (1005X4)
  • Page 80 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES VD5814 6-500-701-01 DIODE PGB1010603NR C6202 1-112-242-21 ELECT 1500µF VD5815 6-500-701-01 DIODE PGB1010603NR C6203 1-107-907-11 ELECT 22µF VD5816 6-500-701-01 DIODE PGB1010603NR C6204 1-112-242-21 ELECT 1500µF VD5817 6-500-701-01 DIODE PGB1010603NR C6205 1-112-242-21...
  • Page 81 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 82 KDL-40V2500/46V2500/46V25L1 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e. with part number specifi...
  • Page 83 KDL-40V2500/46V2500/46V25L1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R6408 1-218-879-11 METAL CHIP 0.50% 1/10W R6533 1-216-833-11 METAL CHIP 1/10W R6409 1-216-833-11 METAL CHIP 1/10W R6534 1-218-823-11 METAL CHIP 0.50% 1/10W R6410 1-216-821-11 METAL CHIP 1/10W R6535 1-216-833-11 METAL CHIP...
  • Page 84 KDL-40V2500/46V2500/46V25L1 H1U H2U H3U REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES JACK J1201 1-780-368-11 S TERMINAL BLOCK (RIGHT J1202 1-815-325-11 JACK A-1196-570-A H1U BOARD, MOUNTED RESISTOR CONNECTOR R1202 1-216-864-11 SHORT CHIP CN1101 1-819-445-11 HEADER ASSEMBLY FOR PWB R1203 1-216-853-11 METAL CHIP...
  • Page 85 If service is required, complete board replacement is the preferred repair method. (If the tuner needs to be replaced, the complete QT Board must be ordered. IC1301 6-600-502-01 GP1UE26RK0VF It cannot be ordered seperately.) IC1302 6-600-447-01 TPS853(SONY) TRANSISTOR Q1301 8-729-028-96 TRANSISTOR DTC114EUA-T106 Q1302 8-729-028-96 TRANSISTOR...
  • Page 86 GUIDE, QUICK SETUP (ENGLISH VERSION) (KDL-40V2500/46V2500 ONLY) 2-894-213-11 GUIDE, QUICK SETUP (ENGLISH VERSION) (KDL-46V25L1 ONLY) 2-697-122-21 GUIDE, QUICK SETUP (FRENCH VERSION) (KDL-40V2500/46V2500 ONLY) Sony Corporation English Sony Technology Center 2006IJ74WEB-1 Technical Services Printed in USA 9-883-722-03 Service Promotion Department © 2006.9 KDL-40V2500/46V2500/46V25L1...

  • Page 87: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 88 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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