Cushman SUZUKI 660 K6A Parts Manual

Cushman?›ƒ?ªƒ?›s automobile parts - engine parts user manual

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Engine Parts

Manual

Suzuki 660 K6A

Turf Truckster

Haulster

By Jacobsen

4140631

1 1

1 6

1 3

1 5

1 8

1 7

1 - I N C L U D E S I T E M S 3 - 1 6

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Table of Contents

Summary of Contents for Cushman SUZUKI 660 K6A

Page 1 Engine Parts Manual Suzuki 660 K6A Turf Truckster Haulster By Jacobsen ® 4140631 1 - I N C L U D E S I T E M S 3 - 1 6...
Page 2: Table Of Contents
To Order Parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment. 3. Give product number, name and serial number that is stamped on the name plate or serial plate of your prod- uct.
Page 3: How To Use This Manual
To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section. Part No.
Page 4: Engine Gaskets
SUZUKI 660 K6A Serial No. All 1.1 Engine Gaskets...
Page 5 Item Part No. Qty. 4140889 4140890 4140891 4119959 2701803 4140981 4119965 4119967 4119609 4140893 Description Gasket Set, Engine • Gasket, Cylinder Head • Gasket, Cylinder Head Cover • Gasket, Intake Manifold • Gasket, Throttle Body • Gasket, Exh Manf • O Ring, Water Pump •...
Page 6: Cylinder Head
2.1 Cylinder Head Serial No. All...
Page 7 Item Part No. Qty. 4140894 4140895 2701816 4119964 2701821 4119956 4119966 4140890 4140896 4140891 4119970 4119971 4117892 4119973 4119606 2701832 4140897 Description Head Assy, Cylinder • Guide, Valve • Plug (Od:20) • Bolt • Pin Bolt, Cylinder Head Gasket, Cylinder Head Cover, Cylinder Head Gasket, Head Upper Cover Bolt...
Page 8: Cylinder Block
3.1 Cylinder Block Serial No. All...
Page 9 Item Part No. Qty. 4140898 4119956 4120006 4119607 4120007 4120008 4119604 2701824 4120009 2701908 4140899 4140900 4140901 Description Block Assy, Cylinder • Bolt, Crankcase • Bolt, Crankcase No.2 • Plug, Oil Venturi • Plug, Oil Gallery No.2 • Gasket, Oil Gallery Plug •...
Page 10: Oil Pan
SUZUKI 660 K6A Serial No. All 4.1 Oil Pan...
Page 11 Item Part No. Qty. 4139968 4120012 4120013 2701904 2701915 2701916 4140902 2701809 4140903 2701920 2702523 2701914 2701921 4140904 4119977 4119605 4120015 2701914 Description Pan, Oil Bolt (6x16) Stud Bolt Plug, Drain Gasket, Drain Plug Plate, Oil Pan Baffle Bolt Strainer, Oil Pump O Ring Stud Bolt Bolt...
Page 12: Engine Mounts
SUZUKI 660 K6A Serial No. All 5.1 Engine Mounts...
Page 13 Item Part No. Qty. 4120017 4120018 2701827 4140905 2703001 2702661 2703002 Description Bush, Fr Mtg Bracket, Fr Mtg Rh Mounting, Fr Lh Bolt, Mtg Brkt Lh & Eng Bolt, Mtg Brkt Rh & Eng Mounting, Rear Bolt, Rr Mtg & T/m Nut, Rear Mtg Brkt Serial Numbers/Notes Part of 2701697...
Page 14: Crankshafts
6.1 Crankshafts Serial No. All...
Page 15 Item Part No. Qty. 4119978 4119979 4119980 4119981 4119982 4119983 4119984 4140906 2701931 4140907 4119986 4140908 4140909 4140910 4140911 4140912 4140913 4140914 4140915 4140916 4140917 2701937 2701938 2701955 4140918 4120020 4120021 4120022 4120023 4120024 4119955 2701952 4140919 4120027 4120028 4120029 Description Ring Set, Piston (Std) Ring Set, Piston (Os:0.50)
Page 16: Camshafts
7.1 Camshafts Serial No. All...
Page 17 Item Part No. Qty. 4120030 4120031 4140920 4120033 4120034 4120035 2701970 2701972 2701971 4140965 4119912 4119913 4119914 4119915 4119916 4119917 4119918 4119919 4119920 4119921 4119922 4119923 4119924 4119925 4119926 4119927 4119928 4119929 4119930 4119931 4119932 4119933 4119934 4119935 4119936 4119937 4119938 4119939 4119940...
Page 18: Camshafts (Continued)
7.1 Camshafts (Continued)
Page 19 Item Part No. Qty. 4119947 4119948 4119949 4119950 4119951 4119952 4119953 Description Shim, Tappet (T:2.88) Shim, Tappet (T:2.90) Shim, Tappet (T:2.92) Shim, Tappet (T:2.94) Shim, Tappet (T:2.96) Shim, Tappet (T:2.98) Shim, Tappet (T:3.00) Serial Numbers/Notes > Change from previous revision...
Page 20: Cam Chain
SUZUKI 660 K6A Serial No. All 8.1 Cam Chain...
Page 21 Item Part No. Qty. 4120037 4120038 4120039 4120040 4120041 2702469 4120042 4120043 2702486 4140970 4140893 2701834 Description Chain, Timing Guide, Chain Bolt Tensioner, Chain Spacer Bolt Pad, Tensioner Link, Tensioner Bolt Adjuster Assy, Tensioner Gasket Bolt Serial Numbers/Notes > Change from previous revision...
Page 22: Intake Manifold & Throttle Body
9.1 Intake Manifold & Throttle Body WATER INLET PIPE Serial No. All...
Page 23 Item Part No. Qty. 4140971 4119959 2702523 4140972 2701829 4141031 2701914 4140973 2701995 2701996 2702477 2701998 4140974 2702000 2701998 2701803 4140975 4120050 4116846 4140618 4140619 4140976 2702429 2702486 2702001 2702475 2702431 Description Manifold, Intake Gasket Stud Bolt Stud Bolt Bolt Bolt Body Assy, Throttle •...
Page 24: Breather Hose
10.1 Breather Hose INTAKE MANIFOLD Serial No. All...
Page 25 Item Part No. Qty. 4120054 2702484 2702485 2702486 4140977 2702489 4120056 2702491 4117855 2704286 Description Hose, Breather Clip Clamp Bolt Hose, Pcv Seal, Pcv Valve Valve, Pcv Clip Clamp Bolt Serial Numbers/Notes > Change from previous revision...
Page 26: Exhaust Manifold
SUZUKI 660 K6A Serial No. All 11.1 Exhaust Manifold...
Page 27 Item Part No. Qty. 4140978 4140979 4140980 4120061 4140981 2702499 4120063 2703002 2702475 2702759 2702500 2702501 2702502 4140982 Description Manifold, Exhaust Bolt Cover, Exh Manf Upper Cover, Exh Manf Lower Gasket Bolt (6x12) Stud Bolt Bolt Hook, Engine Ring, Seal Exh Pipe Spring, Exh Pipe Bolt (10x65) Sensor, Oxygen...
Page 28: Fuel Components
12.1 Fuel Components Serial No. All DELIVERY PIPE...
Page 29 Item Part No. Qty. 2701897 2701898 2701899 4140983 4140984 4120066 2702475 Description Pump Assy, Fuel Filter, Fuel Regulator Assy, Fuel Pressure Pipe, Fuel Feed Hose, Fuel Feed (Pipe To Dlvy) Clip, Fuel Hose Bolt Serial Numbers/Notes > Change from previous revision...
Page 30: Fuel Rail
SUZUKI 660 K6A Serial No. All 13.1 Fuel Rail...
Page 31 Item Part No. Qty. 4140985 2702486 2701829 4140986 2702512 2702513 2702514 2702510 Description Pipe, Delivery Bolt Bolt Injector Assy, Fuel • Grommet Set Cushion Clamp Insulator Serial Numbers/Notes > Change from previous revision...
Page 32: Oil Pump
SUZUKI 660 K6A Serial No. All 14.1 Oil Pump...
Page 33 Item Part No. Qty. 4140987 4120069 2702517 4120070 08331-41156 2701820 2701949 2702519 2702001 2702659 4140988 4140989 4140990 Description Pump Assy, Oil • Rotor Set • Screw • Valve Set • • Circlip Plug Bolt Bolt Bolt Bolt (8x40) Switch Assy, Oil Pressure Filter, Oil Gallery Serial Numbers/Notes >...
Page 34: Water Pump
SUZUKI 660 K6A Serial No. All 15.1 Water Pump...
Page 35 Item Part No. Qty. 4120074 4119965 2702470 Description Pump Set, Water • O Ring Bolt Serial Numbers/Notes > Change from previous revision...
Page 36: Cooling Tubes
16.1 Cooling Tubes INTAKE MANIFOLD WATER PUMP Serial No. All...
Page 37 Item Part No. Qty. 4120076 2702540 4120077 4120078 4120079 4119967 4119609 4120081 2702541 4140991 2702495 2702486 28825 G01 01550-08503 2703002 2702481 2701513 Description Cap, Water Thermostat Union, Air Vent Cap, Water Outlet Hose, Water Eng Outlet Thermostat, Water Gasket, Thermo Case O Ring, Water Inlet Pipe Pipe, Water Inlet Gasket, Air Vent Union...
Page 38: Engine Electrical
SUZUKI 660 K6A Serial No. All 17.1 Engine Electrical...
Page 39 Item Part No. Qty. 4120113 4119619 2702916 4140993 4140994 4140995 2702918 2702919 2702920 2702921 2702922 2702923 2702924 2702925 2702926 2702927 2702928 2702929 2702943 4120114 2701978 2702764 4140996 4140998 2702949 2702950 4140999 4141000 4141001 4141002 2702486 2702486 4141003 4120115 2702953 2702954 2702956 4120116 4120117...
Page 40: Alternator
18.1 Alternator Serial No. All...
Page 41 Item Part No. Qty. 4141004 Not Used 4119618 4119617 4120121 4120122 4120123 4120124 4120125 4119615 4120126 4120127 4141005 4119616 4120129 4141006 4141007 4120130 2702469 2702469 2702469 4141008 2702486 4120131 2701914 4115778 Description Generator Assy • Pulley • Nut, Pulley • Screw Set •...
Page 42: Manual Transmission Starter
SUZUKI 660 K6A Serial No. All 19.1 Manual Transmission Starter...
Page 43 Item Part No. Qty. 2702893 2702894 2702895 2702896 2702897 2702898 31132-80090 2702899 2702900 2702901 2702902 2702903 2702904 2702905 2702470 Description Motor Assy, Starting • Yoke Assy • Screw Assy • Bush • Bush • Holder Assy, Brush • • Brush, Minus •...
Page 44: Automatic Transmission Starter
SUZUKI 660 K6A Serial No. All 20.1 Automatic Transmission Starter...
Page 45 Item Part No. Qty. 4141009 2702907 2702895 2702896 2702897 2702898 31132-80090 2702899 2702900 2702908 2702909 2702903 31320-50A30 2702905 2702470 Description Motor Assy, Starting • Yoke Assy • Screw Assy • Bush • Bush • Holder Assy, Brush • • Brush, Minus •...
Page 46: Clutch
SUZUKI 660 K6A Serial No. All 21.1 Clutch Manual Transmission...
Page 47 Item Part No. Qty. 4117900 2702547 2702548 2702549 2702550 2702551 2702552 2702553 2702554 Description Cover Assy, Clutch Bolt,(8x16) Disc, Clutch Bearing, Clutch Release Clip, Clutch Release Brg Fork, Clutch Release Support, Clutch Release Fork Clip, Clutch Release Fork Cap, T/M Front Case Serial Numbers/Notes >...
Page 48: Gear Shafts
22.1 Gear Shafts Manual Transmission Serial No. All...
Page 49 Item Part No. Qty. 2702556 4141010 4120085 2702559 2702560 2702561 4120086 2702563 2702564 2702565 2702566 2702567 2702569 2702570 2702571 2702572 2702569 2702573 4120087 4120088 2702576 2702577 2702578 2702580 2702581 4120089 2702583 2702566 2702584 2702585 2702586 2702587 2702595 2702596 2702598 2702599 2702600 2702601 2702602...
Page 50: Gear Shafts (Continued)
22.1 Gear Shafts (Continued) Manual Transmission...
Page 51 Item Part No. Qty. 2702609 2702610 2702600 2702611 4141011 2702613 2702614 2701921 2702615 2702616 2702617 2702581 Description Spring, 5th Sync Circlip, Sync Hub Key, High Speed Sync Shaft, Reverse Idle Gear Gear, Rev Idle Washer Plate, Rev Gear Shaft Stop Bolt Gear, Main Shaft Rev Bearing (27x32x23.8)
Page 52: Shift Fork
23.1 Shift Fork Manual Transmission Serial No. All 30 33...
Page 53 Item Part No. Qty. 2702618 2702619 2702620 2702621 4120091 2702625 2702626 2702627 2702628 2702629 2702630 2701111 4120092 2702633 2702634 2702635 2702636 2702637 2702638 2702639 2702640 2701352 2702646 2702642 2702643 4120093 2702645 2702647 2702648 2702649 2702650 2702651 2702652 2702653 2702654 2701827 2702655 2702494 2702656...
Page 54: Transmission Case
24.1 Transmission Case Manual Transmission VIEW A VIEW A VIEW B VIEW C VIEW B VIEW C Serial No. All...
Page 55 Item Part No. Qty. 4141012 2702658 2702659 2702660 2702661 2702662 2702663 2702644 2702658 2702665 2702470 2702659 2702660 2702683 2702684 2702685 2702686 2702687 2702688 2702689 2702690 2702691 2702692 2702693 2702694 4141013 2702470 Description Case Assy, Transmission • Pin • Bolt • Bolt, Crankcase •...
Page 56: Shift Brackets
SUZUKI 660 K6A Serial No. All 25.1 Shift Brackets Manual Transmission...
Page 57 Item Part No. Qty. 2702695 2702696 2703958.7 2702475 Description Knob, Cont Lever (Black) Boot, Gear Shf Cont Lever Bracket, Gr Cont Cable Bolt Serial Numbers/Notes > Change from previous revision...
Page 58: Torque Converter & Flex Plate
SUZUKI 660 K6A Serial No. All 26.1 Torque Converter & Flex Plate Automatic Transmission...
Page 59 Item Part No. Qty. 4138668 4120096 4120097 4120098 4119955 2702701 2702702 Description Transmission Assy, Automatic Flange, Drive Plate Plate, Drive Plate, Drive Rear Bolt (10x18.5) Converter, Torque Bolt (8x9.5) Serial Numbers/Notes > Change from previous revision...
Page 60: Case Gaskets
SUZUKI 660 K6A Serial No. All 27.1 Case Gaskets Automatic Transmission...
Page 61 Item Part No. Qty. 2702748 2702749 Description Gasket Set, At • Gasket, T/m Oil Pan Serial Numbers/Notes > Change from previous revision...
Page 62: Transmission Case
SUZUKI 660 K6A Serial No. All 28.1 Transmission Case Automatic Transmission 13 12...
Page 63 Item Part No. Qty. 4141032 2702751 4141033 2702753 2702662 2702754 4119610 4141034 2702494 2702756 2702686 2702688 2702689 2702690 2702759 2702760 2702761 2702762 2702763 4120102 2702764 4141035 2702519 2702470 Description Case Set, Transmission • Plug, Breather Housing, Torque Converter Bolt, Housing Housing Set, Extension •...
Page 64: Oil Pump
SUZUKI 660 K6A Serial No. All 29.1 Oil Pump Automatic Transmission...
Page 65 Item Part No. Qty. 4141014 2702766 2702767 2702768 Description Pump Assy, Oil • Seal, Oil Pump Body Oil Bolt Seal Ring Set, Oil Pump Serial Numbers/Notes > Change from previous revision...
Page 66: Input Shaft & Clutch
SUZUKI 660 K6A Serial No. All 30.1 Input Shaft & Clutch Automatic Transmission...
Page 67 Item Part No. Qty. 4120103 4119612 4120104 2702772 4120105 4119613 4120106 2702776 Description Shaft Set, Input • Plate Set, Forward • O Ring Set, Forward Cl Thrust Brg Set, No.1 Clutch Assy, Direct Mult Disk • Plate Set, Direct Clutch •...
Page 68: Planetary Gears
31.1 Planetary Gears Automatic Transmission Serial No. All...
Page 69 Item Part No. Qty. 2702777 2702778 2702779 2702780 2702781 2702782 2702783 2702784 2702785 4120107 4141015 2702788 2702789 4120108 Description Gear Assy, Fr Plnty Ring Thrust Brg Set, No.3 Gear Assy, Front Plnty Thrust Brg Set, No.4 Thrust Brg Set, No.5 Gear Assy, Plnty Sun Thrust Washer Set Gear Assy, Rear Planetary...
Page 70: Output Shafts
SUZUKI 660 K6A Serial No. All 32.1 Output Shafts Automatic Transmission...
Page 71 Item Part No. Qty. 2702790 2702791 2702792 2702793 2702794 2702795 Description Shaft Set, Output • Ring, Parking Lock Gear Seal Ring Set, Shaft Ring, Speedometer Exciter Circlip, Exciter Ring Thrust Brg Set, No.6 Serial Numbers/Notes > Change from previous revision...
Page 72: Parking Brake
SUZUKI 660 K6A Serial No. All 33.1 Parking Brake Automatic Transmission...
Page 73 Item Part No. Qty. 2702796 2701921 4141016 2702798 2702494 2702799 4141017 Description Parking Pawl Set • Bolt Shaft Set, Mnl Lever • Seal, Manual Shift Shaft Oil • Nut • Washer, Manual Shift Shaft • Lever, Manual Shift Serial Numbers/Notes >...
Page 74: Brake Band
SUZUKI 660 K6A Serial No. All 34.1 Brake Band Automatic Transmission...
Page 75 Item Part No. Qty. 4141018 4120109 2702803 2702804 2702805 Description Band Set, 2nd Brake Piston Assy, 2nd Brake Seal Ring Set, 2nd Brake Cover Set, 2nd Bk Piston Spring, 2nd Brake Pstn Serial Numbers/Notes > Change from previous revision...
Page 76: Oil Pan
35.1 Oil Pan Automatic Transmission Serial No. All...
Page 77 Item Part No. Qty. 2702806 2702807 2702808 2702809 2702810 2702812 2702813 2702475 4120110 2702816 2702817 2701921 2702818 Description Pan, T/m Oil Bolt, Oil Pan Plug Gasket (12x16.7x2) Magnet, Oil Cleaner Tube Assy, Oil Filler • O Ring Bolt Gauge, Oil Level Harness, Solenoid Wire Plate, Solenoid Wire Harn Hold Bolt...
Page 78: Valve
36.1 Valve Automatic Transmission Serial No. All...
Page 79 Item Part No. Qty. 4141019 2702822 2702823 2702824 2702823 2702764 2702825 2702826 2702827 2702839 2702840 4141020 4141021 2702830 2702831 4141022 4141023 2702834 2702835 2702836 2702837 2702838 2702841 2702842 Description Body Assy, T/m Valve • Solenoid Assy, Direct Clutch • • O Ring •...
Page 80: Cooling Tubes
SUZUKI 660 K6A Serial No. All 37.1 Cooling Tubes Automatic Transmission...
Page 81 Item Part No. Qty. 2702844 2702846 2702662 2702847 2702537 Description Pipe, Oil Gasket, Oil Pipe Union Screw Serial Numbers/Notes > Change from previous revision...
Page 82: Shift Switch
SUZUKI 660 K6A Serial No. All 38.1 Shift Switch Automatic Transmission...
Page 83 Item Part No. Qty. 2702878 2702880 4120112 2702886 09404-06429 Description Bracket, Select Cable Bolt, Cable Bracket Switch Assy, Shift Bolt Clamp Serial Numbers/Notes > Change from previous revision...
Page 84: Emission Control System
39.1 Emission Control System Description Fuel Metering System: Throttle Body Intake Manifold Fuel Filter Fuel Deliver Rail Fuel Injector Ignition System: Engine Coolant Sensor Throttle Position Sensor Pressure Sensor Idle Speed Control (ISC) Valve Spark Plug Knock Sensor Cam Position Sensor Ignition Coil Ignition Resitor Electronic Control Module (ECM)
Page 85 01550-08503... 37 2702489 ... 25 08331-41156... 33 2702491 ... 25 09404-06429... 83 2702494 ... 53 2701111... 53 2702495 ... 37 2701352... 53 2702499 ... 27 2701366... 53 2702500 ... 27 2701370... 53 2702501 ... 27 2701551... 53 2702502 ... 27 2701803...
Page 86 2702812...77 2702929...39 2702813...77 2702943...39 2702816...77 2702949...39 2702817...77 2702950...39 2702818...77 2702953...39 2702822...79 2702954...39 2702823...79 2702956...39 2702824...79 2703001...13 2702825...79 2703002... 13 2702826...79 2703958.7...57 2702827...79 2704286...25 2702830...79 28825 G01 ...37 2702831...79 306396...53 2702834...79 308090...53 2702835...79 31132-80090... 43 2702836...79 31320-50A30 ...45 2702837...79 4115778...41 2702838...79 4116846...23 2702839...79 4117855...25...
Page 87 4120125... 41 4140985 ... 31 4120126... 41 4140986 ... 31 4120127... 41 4140987 ... 33 4120129... 41 4140988 ... 33 4120130... 41 4140989 ... 33 4120131... 41 4140990 ... 33 4138668... 59 4140991 ... 37 4139968... 11 4140993 ... 39 4140619...
Page 88 standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained provide reliable, high-quality product support. Textron Golf, Turf & Specialty Products PO Box 7708, Charlotte, NC 28241-7708 www.ttcsp.com Equipment from Jacobsen is built to exacting technicians backed by Textron Parts Xpress...