Cub Cadet 5234D Operator's Manual

Cub Cadet 5234D Operator's Manual

Cub cadet tractor operator's manual 5000 series
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Operator's Manual
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning
: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved
forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the
muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box
361131 Cleveland, Ohio 44136-0019.
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A.
S
ERIES
TRACTOR
MODEL 5234D
5000
FORM NO. 769-00869
(11/03)

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Summary of Contents for Cub Cadet 5234D

  • Page 1 Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com] PRINTED IN U.S.A. 5000...
  • Page 2: Table Of Contents

    The dealer has trained service personnel familiar with the latest servicing information, is equipped with the latest tools, and has a complete line of genuine Cub Cadet service parts which assure proper fit and high quality.
  • Page 3: Recording Model And Serial Number Information

    Serial Number ROPS Information Plate: ROPS Serial No. TRACTOR MODEL PLATE XXXXXXXXXXX XXXXXXXXXX Model Number Mfg. Date CUB CADET LLC P. O. BOX 361131 www.cubcadet.com CLEVELAND, OH 44136 DEALER LOCATOR PHONE NUMBER: 877-282-8684 Mfg. Date (Serial No.) Type Date Code...
  • Page 4: Important Safe Operation Practices

    IMPORTANT SAFE OPERATION PRACTICES WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
  • Page 5: Slope Operation

    Debris may build up on the mower deck or contact the engine exhaust presenting a potential fire hazard. • only accessories approved machine by Cub Cadet. Read, understand and follow instructions provided approved accessory. • Use the roll bar and seat belt for safe operation.
  • Page 6: Operating The Pto

    3. CHILDREN • Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine. Never assume children will remain where you last saw them. • Keep children out of the mowing area and in watchful care of an adult other than the operator.
  • Page 7 • Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • After striking a foreign object, stop the engine, and thoroughly inspect the mower for any damage.
  • Page 8: Safety Labels

    SAFETY LABELS WARNING AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP. IF MACHINE STOPS GOING UPHILL, STOP PTO AND BACK DOWN HILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
  • Page 9: Section 1: Controls And Features

    SECTION 1: CONTROLS AND FEATURES Steering Wheel Throttle Handle PTO Switch Ignition Switch Brake Pedal Reverse Pedal G. Forward Pedal H. Hand Holds * Steering Wheel, Seat, and ROPS Transparent for Clarity Figure 1 Trans. 4WD Shift Lever Hydraulic Lift Lever Cup Holder Amber Hazzard Light Seat Adjustment Lever...
  • Page 10 NOTE: References to LEFT and RIGHT indicate that side of the tractor when facing forward while seated in the drivers seat. Reference to FRONT indicates the grille end of the tractor; to REAR, the tow plate end. A. Steering Wheel The steering wheel is centered on the dash panel, and used to change the direction (left or right) of the tractor while driving.
  • Page 11 H. Hand Holds Hand holds are built into both the left and right hand fender covers. The handles can be used to assist in mounting and dismounting the tractor. J. Transmission 4WD Shift Lever The 4WD shift lever is located on the right fender. This lever is used to engage the transmission drive that powers the front transaxle.
  • Page 12 T. Differential Lock Pedal Diff. Lock Pedal Symbol Figure 8 Located at the front of the left running board, the differential lock pedal engages the transmission differential lock. The differential lock is used to gain additional trac- tion when operating the tractor on wet or loose soil. When the pedal is depressed the rear wheels of the tractor are prevented from rotating independently of one another.
  • Page 13 The bulb illuminates to indicate the battery is being discharged. If this warning lamp comes on during operation, check the charging system for possible causes and/or contact your Cub Cadet dealer. 4. Engine Oil Pressure Light This warning lamp indicates low engine oil pressure.
  • Page 14: Section 2: Operation

    • In the event of an accident, have the ROPS carefully inspected and, if necessary, replaced by your Cub Cadet dealer. Do not attempt to repair the ROPS. SAFETY INTERLOCK SYSTEM This tractor is equipped with a safety interlock system for the protection of the operator.
  • Page 15 • Observe the instrument panel. If the battery indicator light, oil pressure light, or coolant temperature light comes on, immediately stop the engine. Have the tractor inspected by your Cub Cadet dealer. SLOW FAST PTO SWITCH IN ‘OFF’ POSITION...
  • Page 16 "FAST" throttle position, then follow the normal engine starting instructions above. NOTE: An optional engine coolant heater is available from your Cub Cadet dealer. This heater will aid in starting the tractor when ambient temperatures fall below 10°F (-12°C). USING JUMPER CABLES TO START ENGINE WARNING: Batteries contain sulfuric acid and produce explosive gasses.
  • Page 17 USING THE FORWARD AND REVERSE PEDALS The hydrostatic transmission provides constantly variable ground speeds within the speed rating of each transmission range. The tractor speed is controlled by the forward and reverse pedals on the front of the right running board. The forward and reverse pedals are self neutraliz- ing.
  • Page 18 DRIVING ON SLOPES WARNING: Do not operate on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. IMPORTANT: Always shift the transmission into the LOW speed range BEFORE beginning the climb or descent of any slope.
  • Page 19 USING THE HYDRAULIC LIFT LEVER The hydraulic lift system provides power for raising and positioning three point hitch and belly mounted equipment. To raise an attachment using the hydraulic lift system, the engine must be running. Generally, an attachment can be lowered with the engine running or off.
  • Page 20 Hazard Lights Always use the flashing amber hazard lights along with the SMV (Slow Moving Vehicle) emblem when operating the tractor on, or near, roadways. Also activate the hazard lights when necessary to warn others that the tractor is being operated in the area. •...
  • Page 21 To counterbalance three point hitch mounted equipment, a weight bracket/bumper kit and cast iron weights are available from your Cub Cadet dealer. Refer to the Weighting Table for the proper ballast to be added to the front of the tractor.
  • Page 22: Section 3: Adjustments

    SECTION 3: ADJUSTMENTS ADJUSTING THE SEAT For the comfort of the operator, a single lever adjustable seat is provided to set the fore to aft position of the seat. Adjust the seat to the most comfortable position that allows you to operate all controls and pedals.
  • Page 23 • The length of the upper hitch link is normally determined by the design of each implement. To adjust the upper hitch link, loosen the lock- ing lever and turn the adjustment tube as shown in Figure 26. After the appropriate length is attained, tighten the locking lever.
  • Page 24 ADJUSTING THE BRAKES The tractor brakes are adjusted at the factory and should experience minimal wear if the tractor is operated normally. However, all brake pads are subject to wear and at some point the brake linkage may have to be adjusted. Check the brakes as follows: •...
  • Page 25: Section 4: Tractor Maintenance

    CF-4 Above 32°F Approx. Drive System Fluid Plus 20 Qts. (5.0 Gal.) Approx. Use Cub Cadet Gear Lube 82 Oz. (2.5 Qts.) Needed 737-3034 (14.5 Oz. Cartridge) Use High Quality Permanent Type Antifreeze Approx. (Ethylene Glycol with corrosion and rust inhibitor chemicals) 5.3 Qts.
  • Page 26 LUBRICATION AND MAINTENANCE CHART (ILLUSTRATION)
  • Page 27: Lubrication And Maintenance Chart

    LUBRICATION AND MAINTENANCE CHART Ref. Operation to be Performed Check Engine Oil Level Check Air Cleaner Check Engine Coolant Level Check and Clean Radiator Screen Change Engine Oil and Replace Oil Filter Retorque Front and Rear Wheel Lug Nuts Check Transmission Oil Level Replace Hydrostatic Transmission Oil Filter Replace Hydraulic System Filter...
  • Page 28 ACCESSING THE ENGINE COMPARTMENT WARNING: If the tractor has been recently operated, engine surfaces (including the radiator) will be HOT. Allow the engine to cool before open- ing the hood, or use extreme caution to avoid burns when the hood is open. To raise the hood, locate the latch release lever in the hood notch at the front of the tractor.
  • Page 29 BATTERY REMOVAL WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. The battery is located at the front of the tractor beneath the hood. To remove the battery: • Open the tractor hood as described in the previous sub-section.
  • Page 30 If the electrical system does not func- tion, check for blown fuses. See Figure 36 If you have a recurring problem with blown fuses, have the tractor’s electrical system checked by your Cub Cadet dealer. inner housings LENSES BULB...
  • Page 31 Accessing the Fuse Center The fuse center is located on the inside right of the dash panel. To access the fuse center, remove the dash panel insert by removing the two screws. See Figure 37. To cover the fuse center, reposition the dash panel insert in the dash and secure with the two screws.
  • Page 32: Checking Transmission/Hydraulic System Oil Level

    Insert a funnel (preferably with a flexible spout) into the fill hole of the transmission housing. • Add Cub Cadet Drive System Plus oil until the oil level can be seen through the sight glass. Do not overfill the transmission.
  • Page 33 • Remove the old hydrostatic filter by turning it counterclockwise, and immediately replace with the new filter. Turn the filter clockwise by hand until the gasket contacts the filter base; then tighten the filter an additional 1/2 to 3/4 turn. •...
  • Page 34 (See Figure 44). • If the oil level is low, add only enough Cub Cadet Gear Lube to bring the level to the full mark on the dipstick. NEVER overfill the axle housing.
  • Page 35 Reinstall the drain plug after draining the oil. See Figure 46. • Fill the axle with Cub Cadet Gear Lube until the oil level reaches the full mark on the dipstick. Do not over fill the axle housing.
  • Page 36 PROTECTIVE STRUCTURE (ROPS) Periodically (at least every six months) visually inspect the ROPS for damage and loose fasteners. If damage is noted, contact your Cub Cadet dealer. If an accident has occurred which may have damaged the ROPS, have the ROPS thoroughly inspected by your Cub Cadet dealer.
  • Page 37 TRACTOR STORAGE If your tractor is not going to be operated for an extended period of time (thirty days to approxi- mately six months), the tractor should be prepared for storage. Store the tractor in a dry and protected location. If stored outside, cover the tractor (includ- ing the tires) to protect it from the elements.
  • Page 38: Section 5: Engine Information And Maintenance

    SECTION 5: ENGINE INFORMATION AND MAINTENANCE Daihatsu L.L.C., the California Air Resources Board (CARB) and the United States Environmental Protection Agency (U.S. EPA) (Owner’s Defect Warranty Rights and Obligations) EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED MODEL YEAR 2001 AND LATER ENGINES, WHICH ARE PURCHASED AND USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 2001 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES California And United States Emission Control Defects Warranty Statement...
  • Page 39 c. Ignition System • Glow plug d. Exhaust System • Exhaust manifold e. Miscellaneous Items Used in Above Systems • Vacuum, temperature, position, time sensitive valves and switches • Electronic controls • Connectors and assemblies • Hoses Length of Coverage — Daihatsu warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of 1,500 hours or two years, whichever occurs first, from the date the engine is delivered to a retail purchaser.
  • Page 40 ENGINE MAINTENANCE WARNING: Use care when servicing any component in the engine area. If the engine has recently been operated, components will be hot and could cause burns. Allow the engine to cool before servicing. WARNING: Before servicing the engine, place the tractor on a level surface, stop the engine, engage the parking brake, and remove the key from the...
  • Page 41 • Clean the area around the oil filler cap to prevent debris from entering the crankcase. See Figure 50. Figure 50 • Turn the oil filler cap counterclockwise to unscrew from the valve cover. • SLOWLY pour oil into the crankcase until the oil level reaches the “FULL”...
  • Page 42 • Start the engine and run for about 5 minutes. Stop the engine and check for leaks at the oil filter and drain plug. • Wait 3 minutes and re-check the oil level. If needed, add oil to bring the oil level up to the "FULL"...
  • Page 43 • Place a suitable container beneath the drain plug and remove the cap from the overflow reservoir. • Turn the drain plug counterclockwise to re- move. Allow as much of the old coolant as pos- sible to drain from the system. Coolant is a toxic substance.
  • Page 44 SERVICING THE FUEL FILTER WARNING: Do not service the fuel filter when tractor is hot or near any source of ignition. Allow the tractor to cool. The tractor is equipped with an in-line fuel filter located on the right side of the engine. Diesel fuel is a toxic substance.
  • Page 45: Section 6: Specifications

    Oil ........
  • Page 46: Specifications

    SPECIFICATIONS Hydraulic Lift System Type ............Auxiliary Pump Control .
  • Page 47: Section 7: Optional Equipment And Accessories

    SECTION 7: OPTIONAL EQUIPMENT AND ACCESSORIES When purchasing your tractor, you probably had it equipped for your particular needs at that time. You may later wish to obtain additional equipment or accessories to perform other tasks. Refer to the chart below for a list of optional equipment and accessories currently available through your Cub Cadet dealer.
  • Page 48: Warranty

    This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Cub Cadet LLC reserves the right to make changes in the design and other changes in its products at any time without notice and without incurring any obligation to product previously manufactured or purchased.

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