3M 6000 Series User Instructions

3
Half Facepiece Respirator 6000 Series
User Instructions for 3M™ 6100 (Small), 07024 (Small), 6200 (Medium),
07025 (Medium), 6300 (Large), 07026 (Large) Half Facepieces*
IMPORTANT: Keep these User Instructions for reference.
* 07024, 07025, 07026 are catalog numbers only. NIOSH approved 3M™ 6100 (Small), 6200 (Medium), 6300 (Large)
Half Facepieces.
This respirator has dual approval as a United States (US) National Institute for Occupational Safety and Health
(NIOSH) half facepiece respirator and as Brazil Ministry of Labor half mask respirator.
Specifi c information is provided where applicable. All other information is common to both standards.
GENERAL SAFETY INFORMATION
Intended Use
The 3M™ 6000 Series Half Facepiece Respirators are NIOSH approved and designed to help provide respiratory
protection against certain airborne contaminants when used in accordance with all use instructions and limitations
and applicable safety and health regulations.
This product contains no components made from natural rubber latex.
W WARNING
This respirator helps protect against certain airborne contaminants. Misuse may result in
sickness or death.
These User Instructions provide information about facepiece use only. Important information is provided in the User
Instructions with each of the air fi ltration/supplied air systems that are NIOSH certifi ed to be used with the half
Facepiece Respirator 6000 Series. Failure to follow User Instructions for the air fi ltration/supplied air systems being
used may result in sickness or death.
When in supplied air mode, your employer must provide breathing air that meets at least the requirements of the
specifi cation for Grade D breathing air, as described in the Compressed Gas Association Commodity Specifi cation
G-7.1-1997 in the United States. In Canada, breathing air systems must be supplied with air, which meets at least the
requirements of CSA Standard Z180.1. Failure to do so may result in sickness or death.
In Brazil, breathing air systems must be supplied with air which meets ANSI Z86.1-1989/CGA G-7.1, Grade D
breathing air.
USE INSTRUCTIONS & LIMITATIONS
IMPORTANT
Before use, the wearer must read and understand these User Instructions. Keep these User Instructions for reference.
Use For
Respiratory protection from certain airborne contaminants according to United States NIOSH approvals, OSHA
limitations, in Canada CSA standard Z94.4 requirements, applicable local government regulations and 3M
instructions. In Brazil, follow the Respiratory Protection Program of the Ministry of Labor.
Do Not Use For
Do not use for concentrations of contaminants which are immediately dangerous to life or health (IDLH), are unknown
or when concentration exceeds 10 times the permissible exposure limit (PEL) in air purifying mode, 50 times PEL in
supplied air mode or according to specifi c OSHA standards or applicable government regulations, whichever is lower.
Use Instructions
1. Failure to follow all instructions and limitations on the use of this respirator and/or failure to wear this respirator
during all times of exposure can reduce respirator effectiveness and may result in sickness or death.
2. Before occupational use of this respirator a written respiratory protection program must be implemented meeting
all the local government requirements. In the United States, employers must comply with OSHA 29 CFR 1910.134
which includes training, medical evaluation, and fi t testing and applicable OSHA substance specifi c standards.
In Canada, follow the recommendations of CSA Z94.4 and/or requirements of the applicable jurisdiction, as
appropriate. In Brazil, follow the Respiratory Protection Program of the Ministry of Labor requirements. When used
in supplied air mode, your employer must supply breathing air that meets at least the requirements of Grade D
breathing air in Compressed Gas Association Commodity Specifi cations G-7.1-1997. In Canada, breathing air
systems must be supplied with air which meets at least the requirements of CSA Standard Z180.1.
3. The airborne contaminants which can be dangerous to your health include those that are so small you may not
be able to see or smell them.
4. Leave contaminated area immediately and contact supervisor if you smell or taste contaminants or if dizziness,
irritation, or other distress occurs.
5. Store respirator away from contaminated areas when not in use.
6. Dispose of used product in accordance with applicable regulations.
In Brazil, breathing air systems must be supplied with air which meets ANSI Z86.1-1989/CGA G-7.1, Grade D
breathing air.
To assemble 3M™ Dual Airline Combination Breathing Tubes with 3M™ Cartridges/Filters, the facepiece inhalation
valves must be removed.
If the facepiece is to be used in air purifying mode (without using the 3M SA-1600 or SA-2600 breathing tubes), the
inhalation valves must be replaced in the facepiece before use.
Cartridge and Filter Selection and Approvals
Before using any of these products, the user must read the specifi c use for, use limitations and warning information
in the User Instructions
Do not exceed maximum use concentrations established by local regulatory agencies. Cartridges/fi lters are approved
as assemblies for use with 3M™ Half Facepiece 6000 Series. For NIOSH approval, refer to approval label.
LIST OF PRODUCT
3M™ Half Facepieces
Number ****AAD Description
6100 07024 Small
6200 07025 Medium
6300 07026 Large
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
3M™ Probed Half Facepiece Respirator (for quantitative fi t testing only), includes 2091
P100 fi lters
Number ****AAD Description
6100Q Probed Respirator Assembly (Small)
6200Q Probed Respirator Assembly (Medium)
6300Q Probed Respirator Assembly (Large)
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
3M™ Half Facepieces Respirator Assemblies (includes 2091 P100 fi lters)
Number ****AAD Description
6191 P100 Particulate Respirator (Small)
6291 P100 Particulate Respirator (Medium)
6391 P100 Particulate Respirator (Large)
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
3M™ Bodyman and Brake Respirators
Number ****AAD Description
07181 Small
07182 Medium
07183 Large
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
3M™ Accessories and Parts
Number ****AAD Description
504 07065 Respirator Cleaning Wipes
601 Quantitative Fit Test Adapter
6889 Exhalation Valve
6893 07144 Inhalation Valve
6895 07145 Inhalation Gasket
6281 Head Harness Assembly
6880 37002 Bayonet Cap
Caution
Failure to properly dispose of spent cartridges, fi lters, or respirators contaminated by hazardous materials can
result in environmental harm. Handling, transportation and disposal of spent cartridges, fi lters, or respirators must
comply with all applicable federal, state, and local laws and regulations.
3M™ 6000 Series Cartridges
Number ****AAD Description NIOSH Approval for respiratory protection against the
following contaminants up to ten times the permissible
exposure limit (PEL).
6001 07046 Organic Vapor Certain organic vapors.
6002 Acid Gas Chlorine, hydrogen chloride, and sulfur dioxide or chlorine
dioxide or hydrogen sulfi de.
6003 07047 Organic Vapor/Acid Gas Certain organic vapors, chlorine, hydrogen chloride, and
sulfur dioxide or hydrogen sulfi de or hydrogen fl uoride.
6004 Ammonia/Methylamine Ammonia and methylamine.
6005 Formaldehyde/Organic vapor Formaldehyde and certain organic vapors.
6006 Multi-Gas/Vapor Certain organic vapors, chlorine, hydrogen chloride,
chlorine dioxide, sulfur dioxide, hydrogen sulfi de, ammonia/
methylamine, formaldehyde or hydrogen fl uoride.
6009 Mercury Vapor/Chlorine Gas Mercury vapor or chlorine gas.
60921 Organic Vapor/P100 Certain organic vapors and particulates.
60922 Acid Gas/P100 Chlorine, hydrogen chloride, and sulfur dioxide or chlorine
dioxide or hydrogen sulfi de and particulates.
60923 Organic Vapor/Acid Gas/P100 Certain organic vapors, chlorine, hydrogen chloride, and
sulfur dioxide or hydrogen sulfi de or hydrogen fl uoride and
particulates.
60924 Ammonia/Methylamine/P100 Ammonia and methylamine and particulates.
60925 Formaldehyde/Organic Vapor/ Formaldehyde and certain organic vapors and particulates.
P100
60926 Multi-Gas/Vapor/P100 Certain organic vapors, chlorine, hydrogen chloride,
chlorine dioxide, sulfur dioxide, hydrogen sulfi de, ammonia/
methylamine, formaldehyde or hydrogen fl uoride and
particulates. 1
60928 Organic Vapor/Acid Gas/P100 Certain organic vapors, chlorine, hydrogen chloride, and
sulfur dioxide or hydrogen sulfi de or hydrogen fl uoride and
particulates. 2
60929 Mercury Vapor/Chlorine Gas/ Mercury vapor or chlorine gas and particulates.
P100
Use Limitations
1. This respirator does not supply oxygen when used in air-purifying mode. Do not use in atmospheres containing
less than 19.5% oxygen.
2. Do not use when concentrations of contaminants are immediately dangerous to life or health (IDLH), are
unknown or when concentrations exceed 10 times the permissible exposure limit (PEL) when used in
air-purifying mode, or according to specifi c United States OSHA standards or applicable local government
regulations, whichever is lower. When used as a straight, Type C, continuous fl ow supplied air respirator, the
Assigned Protection Factor is 50 times the PEL or TLV guidelines for half facepiece respirators.
3. Do not alter abuse or misuse this respirator.
4. Do not use with beards or other facial hair or other conditions that prevent a good seal between the face and the
faceseal of the respirator.
Time Use Limitations
1. If respirator becomes damaged, leave contaminated area immediately and repair or replace the respirator.
2. Replace fi lters in accordance with the fi lter Time Use Limitation. (See fi lter User Instructions.)
3. Replace cartridges in accordance with an established change schedule or earlier if smell, taste or irritation from
contaminants is detected.
NIOSH Cautions and Limitations
The following restrictions may apply. See NIOSH approval label.
A - Not for use in atmospheres containing less than 19.5 percent oxygen.
B - Not for use in atmospheres immediately dangerous to life or health.
C - Do not exceed maximum use concentrations established by regulatory standards.
D - Air-line respirators can be used only when the respirators are supplied with respirable air meeting the
requirements of CGA G-7.1 Grade D or higher quality.
E - Use only the pressure ranges and hose lengths specifi ed in the User's Instructions.
G - If airfl ow is cut off, switch to fi lter and/or cartridge or canister and immediately exit to clean air.
H - Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridge and
canisters are replaced before breakthrough occurs.
I - Contains electrical parts which have not been evaluated as an ignition source in fl ammable or explosive
atmospheres by MSHA/NIOSH.
J - Failure to properly use and maintain this product could result in injury or death.
K - The Occupational Safety and Health Administration regulations require gas-proof goggles to be worn with this
respirator when used against formaldehyde.
L - Follow the manufacturer's User's Instructions for changing cartridges, canister and/or fi lters.
M - All approved respirators shall be selected, fi tted, used, and maintained in accordance with MSHA, OSHA, and
other applicable regulations.
N - Never substitute, modify, add, or omit parts. Use only exact replacement parts in the confi guration as specifi ed by
the manufacturer.
O - Refer to User's Instructions, and/or maintenance manuals for information on use and maintenance of these
respirators.
P - NIOSH does not evaluate respirators for use as surgical masks.
S - Special or critical User's Instructions and/or specifi c use limitations apply. Refer to User's Instructions before
donning.
S - Special or Critical User's Instructions
3M™ Mercury Vapor Cartridges (6009 and 60929) are equipped with passive 3M™ End of Service Life Indicators
(ESLI) for mercury vapor. The color change indicator must be readily visible when wearing the respirator without
manipulation. If you cannot readily see the ESLI, do not use. The mercury vapor cartridges must be discarded when
the ESLI changes to the discard color found on the mercury vapor cartridge label; or within 30 days of opening
packaging; or when ESLI becomes dirty or damaged; or when odors of vapors or gases become noticeable; or
according to chlorine service life, whichever occurs fi rst. Mercury vapor has no odor.
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
1 OSHA regulations require gas proof goggles be worn with half facepiece respirators when used against
formaldehyde.
2 3M recommended for use against methylbromide or radioiodine up to 5 ppm with daily cartridge replacement.
NOTE: Not NIOSH approved for use against methylbromide or radioiodine.
Service Life of Chemical Cartridges and Particulate Filters
6000 series cartridges should be used before the expiration date on cartridge packaging. The useful service life of
these cartridges will depend upon the activity of the wearer (breathing rate), specifi c type, volatility and concentration
of contaminants and environmental conditions such as humidity, pressure, and temperature. Cartridges must
be replaced in accordance with an established change schedule, or earlier if smell, taste or irritation from the
contaminant is detected.
Particulate fi lters must be replaced if they become damaged, soiled or if increased breathing resistance occurs.
N-series fi lters should not be used in environments containing oils. R-series fi lters may be limited to 8 hours of
continuous or intermittent use if oil aerosols are present. In environments containing only oil aerosols, P-series fi lters
should be replaced after 40 hours of use or 30 days, whichever is fi rst.
3M™ Filters, Adapters, Retainers
NOTE: Only 3M™ Filters approved under NIOSH 42 CFR 84 are to be used with the 3M™ Half Facepiece 6000
Series.
Number ****AAD Description
501 07054 Filter Retainer for Filters 5N11 and 5P71
502 Filter Adapter for Filters 2000 Series and 7093/7093C
603 Filter Adapter for Filters 5N11, 5P71 with Filter Retainer 501
2071 Particulate Filter, P95
2076HF Particulate Filter, P95, hydrogen fl uoride, with nuisance level acid gas relief
2078 Particulate Filter, P95, 3M recommended ozone protection
vapor/acid gas relief 1
2091 07000 Particulate Filter, P100
2291 Advanced Particulate Filter, P100
2096 Particulate Filter, P100, with nuisance level acid gas relief
2296 Advanced Particulate Filter, P100, with nuisance level acid gas relief
2097 07184 Particulate Filter, P100, 3M recommended for ozone protection
vapor relief 1
2297 Advanced Particulate Filter, P100, 3M recommended for ozone protection
level organic vapor relief
5N11 Particulate Filter, N95
5P71 07194 Particulate Filter, P95
7093 Particulate Filter, P100
7093C 37173 Particulate Filter, P100, hydrogen fl uoride with nuisance level organic vapor/acid gas relief
****AAD part numbers are catalog numbers only. NIOSH approved as PSD part numbers.
1 3M recommended for relief against nuisance levels of acid gases or organic vapors. Nuisance level refers to
concentrations not exceeding OSHA PEL or applicable government occupational exposure limits, whichever is lower.
Do not use for respiratory protection against acid gases or organic vapors.
2 3M recommended for ozone protection up to 10 times the OSHA PEL or applicable government occupational
exposure limits, whichever is lower.
NOTE: Not NIOSH approved for use against ozone.
3M particulate filters must be immediately changed when an increase in breathing resistance is noticed.
In Brazil, the 5935BR Filter can be used with the 603 Filter Adaptor and the 501 Filter Retainer on the 3M™ Half
Facepiece 6000 Series.
ASSEMBLY INSTRUCTIONS
NOTE: Make certain 3M™ Inhalation Port Gaskets 6895 are in place on the facepiece bayonet connectors before
installing fi lters, cartridges or breathing tubes.
3M™ 6000 Series Cartridge Assembly
1. Align cartridge notch with facepiece mark, as shown, and push together (Fig. 1).
2. Turn cartridge clockwise to stop (1/4 turn) (Fig. 2).
3M™ 5N11 and 5P71 Filter Assembly
1. Place fi lter into 501 retainer so printed side of fi lter faces the cartridge (Fig. 3).
2. Press cartridge into fi lter retainer. It should snap securely into fi lter retainer. When correctly installed, fi lter should
completely cover face of cartridge.
3. To replace fi lter, remove retainer by lifting on tab.
3M™ 2000 Series Filters and 7093/7093C Filter Assembly
1
1. Align opening of fi lter with fi lter attachment on facepiece.
2. Turn fi lter clockwise until it is fi rmly seated and cannot be further turned.
1
3. Repeat for second fi lter.
3M™ Filter Adapter 502 Assembly and Filter Attachment
1. Align adapter over cartridge. Engage front snap by squeezing front of cartridge and adapter together, placing
thumbs of both hands over top of adapter and fi ngers along bottom sides of cartridge (Fig. 4).
2. Engage back snap by squeezing back side of cartridge and adapter together using the same hand positions
(Fig. 5). An audible click should be heard as each snap is engaged.
3. Place fi lter onto the fi lter holder so that fi lter comes into even contact with gasket. Twist clockwise a quarter turn
until it is fi rmly seated and fi lter cannot be turned further. Repeat for second fi lter.
NOTE: The 3M™ Filter Adapter 502, once installed on a 3M™ Cartridge 6000 Series, is not to be removed or
1
reused. Removal or reuse may result in leakage, overexposure, sickness or death.
3M™ 2000 Series and Filters 7093/7093C with 3M™ Filter Adapter 502
Place fi lter onto the fi lter holder so that fi lter comes into even contact with gasket. Twist clockwise one quarter turn
until it is fi rmly seated and fi lter cannot be turned further. Repeat for second fi lter.
NOTE: The 3M™ Filter Adapter 502, once installed on a 3M™ Cartridge 6000 Series, is not to be removed or
reused. Removal or reuse may result in leakage, overexposure, sickness or death.
3M™ Filter Adapter 603 Assembly and 5N11 or 5P71 Filter Attachment
1. Align notch on edge of 603 adapter with facepiece mark as shown (Fig. 20).
2. Turn adapter 1/4 turn clockwise to stop. To remove adapter, turn 1/4 turn counterclockwise (Fig. 21).
1
2 , with nuisance level organic
1
1
2 , with nuisance level organic
2
, with nuisance
1
1
Fig. 1 Fig. 2 Fig. 3
Fig. 5 Fig. 6 Fig. 7
Fig. 9 Fig. 10 Fig. 11
Fig. 13 Fig. 14 Fig. 15
Fig. 17 Fig. 18 Fig. 19
2
Fig. 21 Fig. 22 Fig. 23
Fig. 4
Fig. 8
Fig. 12
Fig. 16
1
1
Fig. 20