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Place a side panel on top of the cart bed flange,
inside the lip of the front panel. Fasten the side panel
to the front panel using three 1/4" x 5/8" hex bolts
and 1/4" nylock nuts. Fasten the side panel to the cart
bed flange using two 1/4"x 5/8" hex bolts, 1/4" flat
washers and 1/4" nylock nuts. Tighten. See figure 11.
Repeat on other side.
Q
C_
114"x 5/8"
HEX BOLT
FLAT
WASHER
¢
®
¢
1/4" NYLOCK Nu'r
1/4" NYLOCK NUT
1/4" x 5/8"
HEX BOLT
FIGURE 11
•
Screw a 1/4" nylock nut onto a 1/4" x 1" hex bolt until
it is about 1/4" from the bolt head. Insert the bolt into
the hole shown in the side of the cart in figure 12.
Fasten the bolt to the cart using a 1/4" nylock nut.
Tighten so that the nut is one or two threads past the
end of the bolt. Repeat on the other side.
Assemble the cross brace to the top rear holes in the
side panels using four 1/4" x 5/8" hex bolts and 1/4"
nylock nuts. See figure 12.
1/4" NYLOCK
NUT
1/4" x 5/8"
HEX BOLT
;i
1/4" NYLOCK
NUT
1/4" NYLOCK
NUT
FIGURE
12
Call 1-888-578-8388 for missing parts or assembly help
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Assemble a door latch at each end of the cross brace
using a 5/16" x 3/4" hex bolt, a nylon washer and a
5/16" nylock nut. Place the nylon washer between the
door latch and cross brace. Tighten
so that latch is
snug but will still rotate. See figure 13.
5/16" x 3/4"
HEX BOLT
DOOR
LATCH
CROSS
BRACE
NYLON
WASHER
5/16" NYLOCK NUT
FIGURE 13
Install the poly hard top using fourteen 1/4" x 3/4"
hex bolts and 1/4" flat washers on the outside and
fourteen 1/4" flat washers and 1/4" nylock nuts on the
inside. Tighten.
See figure 14.
1/4" NYLOCK NUT
POLY HARD TOP
1/4" FLAT
FIGURE 14
11
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