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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
7700 LP Gas Series
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
For Outdoor Use Only
www.coleman.com
I I M M P P O O R R T T A A N N T T
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
assembly, operation, servicing or repair of this
grill, please call Coleman at 1-800-835-3278 or
C E R T I F I E D
®
®
TDD: 316-832-8707. In Canada call
1-800-387-6161.
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Table of Contents
Related Manuals for Coleman 7700 LP Gas Series
Summary of Contents for Coleman 7700 LP Gas Series
- Page 1 Keep this manual for future reference. If you have questions about assembly, operation, servicing or repair of this grill, please call Coleman at 1-800-835-3278 or C E R T I F I E D ®...
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Page 2: Table Of Contents
• NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. (Fig. 5) • NEVER use charcoal briquettes or lighter fluid in a gas grill. (Fig. 6) • Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. -
Page 3: General Installation
General Safety Information cont. General Installation • Installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code (Canada). To check local codes, see your local L.P. -
Page 4: Electrical Attachments
L.P. gas is heavier than air and tends to collect in low areas. It is important that there are no leaking connections on your gas grill that could cause a fire or explosion (see “LEAK TESTING”, Pg. 36). -
Page 5: L.p. Gas Cylinder
Do not use another hose and regulator assembly other than the one supplied with the grill or a Coleman replacement pressure regulator assembly. The pressure regulator and hose assembly provided is factory set at an outlet pressure of 11 inches water column (1/2 psi). -
Page 6: Filling And Purging Type 1 L.p. Gas Cylinders
Transporting the Cylinder WARNING Handle a full cylinder with care. Gas is under high pressure. DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) •... -
Page 7: Assembly/Set Up
Assembly/Set up Remove components from package. Hardware Rear Trim Plate Blister Pack Firebox Left Fryer Assembly Fryer Grease Fryer Heat Shield Left Base Left Door Stop 9-Volt Rear Battery Panel Door Magnets Left Door Front Trim Panel Sliding Drawer Right Side Table Cart Spacer Cart Spacer... - Page 8 NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill. NOTE: The base pieces are assembled up-side- Step down in this step. Hardware shown actual size (TN) M6 x 15mm Screw (8) Qty.
- Page 9 Carefully turn the assembly Right-Side-Up. Engage the Locking Step Casters to prevent movement during the rest of the assembly process. 2-A. Assemble the Cylinder 2-B. Assemble the Cylinder Hardware shown actual size (VP) Self Tapping Screw (1) Qty. Cylinder Support Retaining Bolt to the Hardware shown actual size Cylinder Support.
- Page 10 Assemble one Rectangle Spacer to the Grill Cart. Assemble two small door Step magnets to the Cart Base. Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 4-A. Assemble one Rectangle Spacer between the Left and Right Panels using four Screws (TN). Assemble with the flange pointing down.
- Page 11 Assemble the Sliding Door into the tracks from the rear and set in the closed posi- Step tion. No tools required for this step. 7-A. Position the Sliding 7-B. Carefully align the 7-C. Continue pulling the 7-D. Carefully lower the Door as shown in 7-A.
- Page 12 Install Rear Center Panel. Hardware shown actual size Step (TN) M6 x 15mm Screw (4) Qty. TN (x4) Rear Center Panel 9-A. Assemble the Rear Center Panel to the cart assembly using four Screws (TN). Tighten all fasteners.
- Page 13 Install Rear Panels. Hardware shown actual size Step 10-A Rear Panel Rear Panel 10-A. Assemble two Rear Panels to the cart assem- bly using eight Screws (TN). NOTE: The Rear Panels are identical. Align the square holes on the Rear Panel with the tabs and push down to install...
- Page 14 Assemble Firebox to the Grill Cart. NOTE: A second person is Step needed when aligning the Firebox to the Grill Cart. 12-A Firebox Grill Cart 12-A. Carefully place the Firebox onto the Grill Cart . Do not damage the Electrode Wires (see Fig. 7-B and 7-C). The Electrode Wires must be routed through the openings near the front and back of the Firebox.
- Page 15 Step 13-A TN (x2) DY (x2) Flange on Right Side Panel 13-B. Fasten the left side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN). Tighten all fasteners. Fasten the Firebox to the Grill Cart.
- Page 16 NOTE: The Grill Lids should be opened for Step 14 and 15. Assemble Right Side Table to Step the Grill. 14-A 14-B Right Side Firebox Table Right Rear Panel Hardware shown actual size (TN) M6 x 15mm Screw (4) Qty. 14-A.
- Page 17 Assemble Right Side Table to the Grill (continued). Step 15-A 15-C Hardware shown actual size (CX) M6 x 20mm Screw (2) Qty. DY (x2) View of Grill from Rear (TN) (DY) M6 x 15mm Screw M6 Flat Washer (2) Qty. (2) Qty.
- Page 18 NOTE: The Grill Lids must be opened for Step 16 and 17. Assemble Left Fryer Assembly Step to the Grill. 16-A Left Fryer Assembly Left Rear Panel 16-B Hardware shown actual size (TN) M6 x 15mm Screw (1) Qty. 16-A. Raise the Grill Lids. Place the Left Fryer Assembly against the Firebox and on top of the Left Rear Panel.
- Page 19 Assemble Left Fryer Assembly to the Grill (continued). Step 17-A 17-C Hardware shown actual size (CX) M6 x 20mm Screw (2) Qty. View of Grill from Rear (TN) (DY) M6 x 15mm Screw M6 Flat Washer (2) Qty. (2) Qty. 17-A.
- Page 20 Step 18-A Fuel Hose from Fryer Assembly 18-A. Assemble the Fuel Hose Fitting from the Grill to the Fryer Assembly. WARNING: During assembly of grill and when attaching or replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3”...
- Page 21 Assemble the Electrode Wire to the Electrode Tip on the Side Fryer. Step Assemble the Grease Pan below the Fryer Burner. 19-A Electrode Tip Ground Wire pre-assembled 19-A. Attach the Electrode Wire to the Electrode Tip on the Side Fryer. 19-B Hooks 19-B.
- Page 22 Step 20-A Electrode 20-A. Assemble Fryer Heat Shield. NOTE: Place the Fryer Heat Shield between the Fryer Panel and the Flexible Fuel Hose. Do not pinch Electrode Wires. Engage the two tabs on the Heat Shield downward into the rectangle holes. 20-B Fryer Heat...
- Page 23 Step 21-A 21-A. Route the Back Burner Electrode Wire through the Wire Support. 21-C 21-C. Route the Main Burner Electrode Wires through the Wire Tie. Wrap the Wire Tie around the wire and secure in place. Route the Electrode Wires under the Right Side Table.
- Page 24 Assemble the Electrode Wires and the Battery to the Electrode Module. Step 22-A 22-A. Firmly push the Electrode Wires into the Electrode Module. EST THE GNITER A SPARK SHOULD APPEAR AT ELECTRODE TIP F THE SPARK DOES NOT APPEAR HECK THE WIRE CONNECTIONS TO THE MODULE HECK PROPER...
- Page 25 Fasten the Rear Trim Plate to the Grill Cart. NOTE: On some models, Step the Rear Trim Plate is pre- installed by the factory. Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 23-A FIREBOX 23-B 23-C REAR TRIM PLATE VP (x2) 23-C.
- Page 26 Fasten both Left and Right Doors to the Grill Cart. Attach the Tool Hook to the Step Right Door. 24-A LEFT DOOR (without Tool Hook Brackets) 24-B 24-B. Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). NOTE: Right Door has Tool Hook Brackets.
- Page 27 Fasten the Door Handles to the Doors. NOTE: M4 x 5mm Screws Step are factory installed into the Handles. Hardware shown actual size (EZ) M4 X 5mm Screw (4) Qty. 25-A EZ (x2) RIGHT DOOR DOOR HANDLE 25-A. Fasten one Door Handle to the Right Door with two Screws (EZ).
- Page 28 26-B Heat Tents™ 26-B. Install four Heat Tents™ over the Burners. The Heat Tents™ are located using the alignment pins. 26-C Grates 26-C. Install four Cooking Grates with the three cross bars on the bottom. 26-D Warming Racks 26-D. Place the Warming Racks in the back of the Firebox. Align posts into notches.
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Page 29: Grease Pan
Assemble two Grease Cup Supports to the Grease Pan. Note: The Grease Pan is shown Step up-side-down during this step. Hardware shown actual size Self Tapping Screw 28-A VP (x4) Grease Support Grease Pan Note: Lip is up. 28-A. Attach each Grease Cup Support to the Grease Pan with two self-tapping screws (VP). - Page 30 Fasten one Door Handle to the Sliding Drawer. NOTE: M4 x 5mm Screws Step are factory installed into the Handle. Install the Sliding Drawer and Front Cover Panel onto the Grill. Hardware shown actual size (EZ) M4 X 5mm Screw (2) Qty.
- Page 31 31-C TN (x2) Left Mount Bracket 31-C. Attach the Left Support Bracket to the metal side panel using two Screws (TN), two Flat Washers (DY) and two Hex Nuts (UO). NOTE F YOU ARE INSTALLING THE FOR USE ON THE RIGHT BURNER STEP 32.
- Page 32 32-C Push Button to Remove Rotisserie Handle 32-C. When using the SHORT SPIT ROD, remove Handle immediately after placing Rotisserie into the Firebox. Since the handle is inside the Firebox, damage will occur if the Handle is not removed prior to cooking. CAUTION •...
- Page 33 33-C 33-C. If using the LONG SPIT ROD, the Rotisserie Handle may remain on the LONG SPIT ROD since it remains out- side the firebox. Attach the Grill Cover. Step 34-A Door is open 34-A. Open the bottom door. Lay the Grill Cover on the ground in front of the Grill with the zipper on top.
- Page 34 NOTE: Step 35 applies to you only if your grill is set up from the factory to use LP GAS. If your grill is set up from the factory to use NATURAL GAS, skip to Step 36. Attach an LP Cylinder to the Grill.
- Page 35 NOTE: Step 36 applies to you only if your grill is set up from the factory to use NATURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 35. Attach a NATURAL GAS line to the grill.
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Page 36: Connecting Type 1 L.p. Gas Cylinders
2. Wash off soapy solutions with cold water and towel dry. 3. Stop a leak by tightening the loose joint, or by replacing the faulty part with a replacement part recommended by Coleman. DO NOT attempt to repair the cylinder valve if it should become damaged;... -
Page 37: Start-Up Check List
Fixing A Fuel Leak (cont.) CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear, replace the hoses prior to operating the appliance. During assembly of grill and when attaching or replacing the L. P. gas cylinder, insure that all gas supply hoses are free of kinks and/or damage and are at least 3"... -
Page 38: Lighting Main Burners
Lighting Main Burners Igniter Lighting 1. Turn on any or all main burner gas control knobs to high. (Fig. 19) 2. Press the igniter switch until the flame ignites. 3. If the flame does not immediately light, turn off control knobs and wait five minutes for gas to clear. -
Page 39: General Use And Correct Burner Flames
L.P. cylinder, cylinder valve, regulator, gas supply hose, burner valve(s) and burner(s). 5. If any of the above mentioned components are damaged, seek replacement from Coleman before operating the grill again. Locate your nearest service center by calling 1-800-835-3278. -
Page 40: Cooking Methods
Cooking Methods Direct Method: • The heat source is directly below the food. • Use for browning meat or cooking hot dogs and hamburgers, but check food frequently. • Use for skillet and stir-fry cooking, but limit the amount of oil and heat to be used. -
Page 41: Cleaning And Maintenance
Moving and Storage A collision with the grill, as with any metal object, could cause injury. Use care when moving a portable gas grill. Moving the grill: • Move grill slowly. DO NOT run with or pull the grill behind you;... -
Page 42: For Your Additional Safety
O.P.D. feature. For Your Additional Safety YOUR NEW GAS GRILL IS EQUIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEATURES: (SEE TYPE 1 CONNECTION ILLUSTRATION) 1. -
Page 43: Registration Card
¨ warranty. PROTECT YOUR PRODUCT: We will keep the model number and date of purchase of your new Coleman you refer to this information in the event of an insurance claim such as fire or theft. PROMOTE BETTER PRODUCTS: We value your input. Your responses will help us develop products designed to best meet your needs. - Page 44 Stainless steel material (if applies) Porcelain or stainless steel cooking grates Thank you for filling out this questionnaire. Your answers are important to us. Please check here [ ] if you prefer not to learn more about Coleman ® Outdoor Cooking Products or www.coleman.com.
- Page 45 Notes...
- Page 46 Notes...
- Page 47 Notes...
- Page 48 (see label on cylinder for cylinder manufacturer’s warranty) or the paint finish of the product. Coleman, at its option, will repair or replace this product or any component of the product found to be defective during the war- ranty period.