Cleveland Steam Oven Network Installation Manual

For convotherm by cleveland combination oven steamers

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PC-Control / HACCP Network Installation
For Convotherm by Cleveland Combination Oven Steamers
This kit connects a PC to as many as 31 Combis at a maximum distance of 3280 Feet (1000 meters). The
software can download cooking programs, record HACCP information, and monitor the networked
Combis in real-time. This installation manual includes instructions for both RS232 and USB connections
for a PC. Choose the connection that works best for your application and follow the instructions that
apply. If any parts are missing from any kits, please contact Cleveland Range Service at 216-481-4900.
Turn off all power to Combis before installation of PC-HACCP Network.
Failure to do so can result in injury, and equipment and property damage.
RS232 Correct connection of a PC to Combis using the Communication Module with RS232 Port.
FOR RS232 connection use part number: CPC-HACCP-MU232
Correct connection of a PC to Combis using the Communication Module with USB Port
FOR USB connection use part number: CPC-HACCP-MUUSB
th
1333 East 179
Street
Cleveland, Ohio 44110
Phone: (216) 481-4900
Fax: (216) 481 3782
www.clevelandrange.com
CAUTION
Follow all Safety and Operating Instructions
.
260AZH REV. B 3/06

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Summary of Contents for Cleveland Steam Oven

  • Page 1 PC. Choose the connection that works best for your application and follow the instructions that apply. If any parts are missing from any kits, please contact Cleveland Range Service at 216-481-4900. Turn off all power to Combis before installation of PC-HACCP Network.
  • Page 2 Follow all Safety and Operating Instructions Failure to do so can result in injury, and equipment and property damage. NOTICE: In addition to the kit, the following wire is required for installation between each oven: • For standard voltage units: 18/ 2 CPM/CL3P audio wire – e.g.: McMaster-Carr P/N- 71055K76.
  • Page 3 RS485 Communication Module p/n C-RS485 5, 6, 7 5, 6, 7 PHOTO 3 1 Electronic Board (1) – C5019104 2 Connector (1) – C5002091 3 Bracket with Studs (1) – C2114799 4 Control Panel Spacers (2) – C8009030 5 Screws – M3 (2) - 111633 6 Lock Washers (2) –...
  • Page 4 TO CONNECT THE RS232 CONVERTER TO THE PC Photos 4, 5, and 6 show the correct cable connections from the PC to the PC Converter for RS232. Note the position of the Dongle on the PC in Photo 5. Make sure the PC Converter is connected to the 9-volt DC power supply as shown in Photo 7.
  • Page 5 RS232 CABLE CONNECTION FOR CONVERTER TO RS485 ONLY Photo 8 shows the cable connections for the PC Converter. The PC Converter wiring is connected to the FIRST Combi in the Chain. Photo 8 NOTE: A: RED WIRE B: BLACK WIRE GROUND: GROUND OR SHIELD WIRE...
  • Page 6: Table Of Contents

    TO CONNECT USB CONVERTER TO RS485 ONLY ALWAYS USE THE SAME USB PORT WHEN REATTACHING THE USB CABLE TO THE PC! See Page 20 for instructions for USB hardware and software installation and setup. The USB software must be installed on the PC before using the USB adapter. Photos 9, 10, and 11 shows the correct USB cable connections from the PC to the Converter in Photo 12.
  • Page 7: Photo

    Remove the Control Side Cover Photo 13 Turn the 1/4 turn quick-locks to loosen. Photo 15 From the bottom edge of the side panel, push up and pull out. Remove the side panel and set it aside. Photo 14 Photo 16...
  • Page 8: Photo

    Remove the Control Panel Photo 17 Press down and turn counterclockwise to remove the Operation Panel retention screw. Photo 18 Remove the Operation Panel out from the rear. Be careful not to drop it. Disconnect the computer cable from the Operation Panel and set the panel aside. Photo 19 Remove the Control Panel and place it on a work surface as shown.
  • Page 9: Photo

    Attaching the Base Plate to the Communication Module 1. Mount the board to the panel using the spacers, nuts and washers included in the kit. Photo 20 Photo 21 Press the Communication Module Interface onto the Control Module. Tighten the screws holding the Communication Module to the Control Module.
  • Page 10: Photo

    Attaching the Base Plate to the Communication Module Mount the board to the panel using the spacers and nuts included in the kit. Photo 22 Photo 23 Photo 24 Complete Assembly of Communication Module Interface and Control Module.
  • Page 11 Photo 31 Insert the new bushing, P/N 111751 into the opening. Pull the Communication Module cable through the Bushing. Pull enough wire through the bottom of the oven to allow ample movement while attaching the wires to the network boards.
  • Page 12: Photo

    1 on the Converter and attach the other end to connection “B” on the Communication Module. Connect drain/shield as ground The network module in the first oven and all others in the network but the last all has identical wiring...
  • Page 13: Photo

    Setting the Jumpers on the Communication Module Photo 27 Jumper setting for the first Combi and all Combis in the Network. To set the jumpers: gently pull them from the board and install them as shown. Photo 28 Wire Connection and jumpers positions for last communication module in the Network. Photo 29 Wires Connected to Communication Module Interface and Control Module Assembly.
  • Page 14: Photo

    Photo 33 Secure cable to the upper right spacer as shown in Photo 36. Photo 35 Place Control Board and Module back into the Combi. Use wire ties to secure cable away from high voltage, sharp corners and edges, and moving parts.
  • Page 15: Photo

    Replace the Operation Panel Photo 36 Remount the Operation Panel back into the Combi. Photo 37 Press down and turn clockwise to tighten the Operation Panel retention screw.
  • Page 16 Replace the Control Side Panel Photo 38 Photo 39 Push up and in from the bottom edge of the side panel. Photo 40 Photo 41 Turn the 1/4 turn quick-locks to tighten. See the PC-HACCP Instructions to use the PC-HACCP Network.
  • Page 17 Directions for Installing the USB Adapter 1. Plug the USB connector into the adapter and connect to one of the USB ports on the back of your computer. 2. Install the USB drivers onto your computer using the CD provided in the kit. 3.
  • Page 18 Select install from a list of specific location (advanced) Ignore this screen if it appears:...
  • Page 19 Uncheck “Include this location in the search.” Click Next. Let search...
  • Page 20 The Hardware wizard will appear a second time:...
  • Page 21 Follow the directions in each screen.
  • Page 22 Allow search for CD...
  • Page 23 Click Finish to close the screen. Configure your serial device: 1. Right click My Computer, select properties: Then select the “Hardware tab” and click on the “Device Manager” button.
  • Page 24 Expand the Ports (COM & LPT) device...
  • Page 25 Right click on the “USB Serial Port (COM??)” item. The ?? will be a number greater than 0 and less than 255. Select the Port Settings tab.
  • Page 26 Note the COM setting. Only COM1, COM2, COM3, and COM4 can be used by the HACCP software. To change the COM number, click the Advanced button.
  • Page 27 If needed click the COM Port Number: drop menu and select and acceptable port number. If all are marked as (in use) then change one of the other serial devices to a COM port number higher than 4. Click OK.
  • Page 28 6. Once the computer recognizes the USB adapter, the dip switches in the adapter have to be set up for RS485 or RS232 data transfer; chose the correct setting to match the configuration you are using. For USB to RS232 Switches 2, 3, 4 are ON For USB to RS485 Switches 1 and 4 are ON...
  • Page 29: Connections Pin 1, Pin

    SHOWS WIRE CONNECTIONS PIN 1, PIN 2, AND GROUND (PIN 6). 7. For the adapter to output data for RS485, a jumper inside the metal case must be positioned correctly. This photo shows the position of the #1 jumper. All other jumpers should be in the original position.
  • Page 30 This Page for Internal Record Only, Not for Printing 1333 East 179 260AZH Production Release Per EO # C-6947 Added new part number for HACCP instruction PER EO # C-7022 116 March 2006 Cleveland Range, LLC St, Cleveland, Ohio 44110 Drawing No. 260AZH Revision Index Page REVISION HISTORY...

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