Jet JJ-6CSDX Operating Instructions And Parts Manual
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Jet JJ-6CSDX Operating Instructions And Parts Manual

6-inch woodworking jointer
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This Manual is Bookmarked
Operating Instructions and Parts Manual
6-inch Woodworking Jointer
Models JJ-6CSX, JJ-6CSDX, JJ-6HHDX
WMH TOOL GROUP, Inc.
2420 Vantage Drive
Elgin, Illinois 60124
Part No. M-708457DX
Ph.: 800-274-6848
Revision B 6/07
www.jettools.com
Copyright © 2007 WMH Tool Group, Inc.

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  • Page 1 This Manual is Bookmarked This Manual is Bookmarked Operating Instructions and Parts Manual 6-inch Woodworking Jointer Models JJ-6CSX, JJ-6CSDX, JJ-6HHDX WMH TOOL GROUP, Inc. 2420 Vantage Drive Elgin, Illinois 60124 Part No. M-708457DX Ph.: 800-274-6848 Revision B 6/07 www.jettools.com Copyright © 2007 WMH Tool Group, Inc.

  • Page 2: Warranty And Service

    WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below.

  • Page 3: Table Of Contents

    Parts ... 30 Fence – Parts All Models ... 30 Fence – Assembly All Models... 31 Stand – Parts, JJ-6CSX and JJ-6CSDX ... 32 Stand – Parts, JJ-6HHDX only ... 34 Stand – Assembly, JJ-6HHDX only ... 35 Bed – Parts All Models... 36 Cutterhead –...

  • Page 4: Warnings

    Warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3.
  • Page 5 20. Keep visitors a safe distance from the work area. Keep children away. 21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

  • Page 6: Introduction

    Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for Models JJ-6CSX, JJ-6CSDX and JJ-6HHDX Jointers. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual.

  • Page 7: Specifications

    The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WMH Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations. JJ-6CSX pre-wired 115V JJ-6CSDX pre-wired 115V JJ-6HHDX...

  • Page 8: Unpacking

    Warranty Card Tools Included for JJ-6CSX 12/14mm Open End Wrench (O) 8/10mm Open End Wrench (P) 3mm Hex Wrench (Q) Tools Included for JJ-6CSDX 12/14mm Open End Wrench (O) 8/10mm Open End Wrench (P) 3mm Hex Wrench (Q) 4mm T-Hex Wrench...

  • Page 9: Assembly

    Assembly Unpacking and Cleanup 1. Carefully finish removing all contents from both shipping cartons. Compare contents of the shipping cartons with the list of contents above. Place parts on a protected surface. 2. Set packing material and shipping cartons to the side.

  • Page 10: Installing The Drive Belt

    Installing Fence to Bed Referring to Figure 3a: 1. Take the lock handle (E), flat washer (F), and lock nut (G) from the carton. 2. Place the fence assembly (A) onto the table (B). Be sure the key stock (D) on the bed lines up with the channel (C) in the fence casting.

  • Page 11: Installing Access Cover

    Installing Belt Guard Referring to Figure 6: 1. Place the belt guard (A) over the opening in the stand. 2. Line up the holes in the stand with the holes in the guard. 3. Attach the guard to the stand using four 1/4-20 x 1/2”...

  • Page 12: Electrical

    1. Disconnect the machine from the power source. 2. The JET Woodworking Jointer motor has four numbered leads that are factory connected for 115V operation, as shown in (A). For 230V operation reconnect the leads as shown in (B).

  • Page 13: Adjustments

    Extension Cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your machine will draw. An undersized cord will cause a drop in the line voltage resulting in power loss and overheating.

  • Page 14: Fence Stop Adjustments

    Fence Stop Adjustments Periodically check the 90° and 45° backward (135°) tilt accuracy of the fence with an angle measuring device, such as an adjustable square or machinist’s protractor. 90º Fence Adjustment Referring to Figure 13: The 90º stop is controlled by the stop bolt (E) and the stop plate (C).

  • Page 15: Gib Adjustment

    Infeed Table Depth Stop Referring to Figure 17: The infeed table depth stop (A) limits the depth of a cut (set by adjusting the infeed table handwheel) to a maximum depth of 1/8”. For normal operations, the depth of cut should never exceed 1/8", except for rabbetting operations.
  • Page 16 Setting Cutterhead Knives (JJ-6CSX) Cutterhead dangerously sharp! Use extreme caution when inspecting, removing, sharpening or replacing knives into the cutterhead. Failure to comply may cause serious injury! 1. Carefully number each blade with a magic marker to make them easier to differentiate. 2.
  • Page 17 Replacing Knives (JJ-6CSX) Planer knives are dangerously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing knives into the cutterhead. Failure to comply may cause serious injury. 1. Disconnect machine from the power source. 2. Remove blade guard by turning the knob (A, Fig.

  • Page 18: Outfeed Table Adjustment

    Outfeed Table Adjustment When you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. Adjust the height of the outfeed table as follows: 1.
  • Page 19 Setting Cutterhead Knives (JJ-6CSDX) Note: Before setting knives for model JJ-6CSDX Jointer, the Outfeed Table Adjustment should be done to ensure the proper knife height in relation to the outfeed table. Knives for the JJ-6CSDX cutterhead are adjusted by means of a cam. It is important to note that the entire adjustment is accomplished within one complete rotation (360 degrees) of the cam.
  • Page 20 Replacing Knives (JJ-6CSDX) Jointer knives are dangerously sharp. Use extreme caution when inspecting, removing, or replacing knives. To remove/replace a knife (Refer to Figure 29): 1. Remove four gib screws (A) with a 4mm hex wrench. 2. Remove the gib (B) and knife (C).

  • Page 21: Determining Correct Table Height

    Rotating and Replacing Knife Inserts (JJ-6HHDX) Knife inserts are dangerously sharp. Use extreme caution when inspecting, removing, or replacing knife inserts. The knife inserts on the model JJ-6HHDX Jointer are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install it.

  • Page 22: Operating Controls

    Operating Controls Hand Wheel for Outfeed Table Outfeed Table Fence Fence Adjustment Handle Cutter Guard Infeed Table Hand Wheel for Infeed Table On/Off Switch Operation Important: If you are inexperienced at jointing, use scrap pieces of lumber to check settings and get the feel of operations before attempting regular work.

  • Page 23: Hand Placement

    Hand Placement Never pass hands directly over the cutterhead. At the start of the cut, the left hand holds the workpiece firmly against the infeed table and fence while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead (Figure 34).

  • Page 24: Jointing Short Or Thin Work

    Rabbeting A rabbet is a groove cut along the edge of a board. See Figure 37. The width and thickness of the wood to be rabbeted depends upon the width and length of the rabbet. However, never rabbet a piece of wood less than 12” long. Note: The knives must be extended beyond the cutterhead by 1/32”.

  • Page 25: Maintenance

    When blades become dull, touch up blades. See Sharpening the Knives. NOTE: This does not apply to the JJ-6CSDX or JJ-6HHDX models – knives or inserts must be rotated or replaced on these. Sharpening the Knives (JJ-6CSX only) Blades are extremely sharp! Use caution when handling.

  • Page 26: Cutterhead Removal

    Cutterhead Removal The entire cutterhead assembly may be removed for cleaning or for bearing and blade replacement. Some woodworkers keep a spare cutterhead with replacement blades should the original cutterhead have to be repaired. Blades in the cutterhead are sharp! Use extreme caution when handling the removal of the cutterhead.

  • Page 27: Lubrication

    13. To re-install the cutterhead, reverse the above steps. Note: Make sure that the fence base casting is level with the Outfeed table when securing. Lubrication Use a good grade of light grease on the steel adjusting screws located in the raising and lowering mechanisms of the work tables.

  • Page 28: Troubleshooting Operating Problems

    Troubleshooting Operating Problems Trouble Probable Cause Finished stock is concave on back Knife is higher than outfeed table. end. Finished stock is Outfeed table is higher than knife. concave on front end. Cutting against the grain. Dull knives or knife inserts. Chip out.

  • Page 29: Troubleshooting Mechanical And Electrical Problems

    Unit incorrectly wired. On/off switch failure. Optional Accessories 708801 ...Knives for Model JJ-6CSX Jointer (set of 3) 708801DX ...Knives for Model JJ-6CSDX Jointer (set of 3) 708815 ...Push Block 1791212 ...Knife Inserts for Model JJ-6HHDX (set of 10) Remedy Verify unit is connected to power, on- button is pushed in completely, and stop-button is disengaged.

  • Page 30: Parts

    6... JEB-F09...Handle... 1 7... 5DF-I09...Knob ... 1 8... 5CH-F13A...Flat Head Socket Screw (JJ-6CSX) ...5/16”x1-5/8”... 2 8A ... TS-0207041 ...Socket Head Cap Screw (JJ-6CSDX) ...1/4”-20x3/4”... 2 9... JED-F02 ...Block (JJ-6CSX) ... 1 9A ... PJ882-142 ...Fixed Block (JJ-6CSDX) ... 1 10... JEJ-F03 ...Block ... 1 11...

  • Page 31: Fence - Assembly All Models

    Fence – Assembly All Models...

  • Page 32: Stand - Parts, Jj-6Csx And Jj-6Csdx

    39... TS-081F032...Screw*...1/4”-20x1/2”... 4 40... TS-0680021 ...Flat Washer* ...1/4”... 4 41... JEY-S03W ...Belt Guard... 1 42... JEY-S07 ...Plate... 1 43... TS-081C032 ...Screw...#10-24x1/2” ... 2 44... TS-069204...Flat Washer...#10... 2 * included in Hardware Kit for JJ-6CSX *,** included in Hardware Kit for JJ-6CSDX...
  • Page 33 Stand – Parts and Assembly, JJ-6CSX and JJ-6CSDX 45... TS-0561031 ...Hex Nut ...3/8”-16... 1 46... JC-M05...Door Latch... 1 47... JC-M04...Knob Screw... 1...

  • Page 34: Stand - Parts, Jj-6Hhdx Only

    ... JJ6CS-OEW ...Open End Wrench (8/10mm – not shown)* ... 1 ... JJ6CS-OEW2 ...Open End Wrench (12/14mm – not shown)* ... 1 27... JJ6-03CS...Key...5x5x30 ... 1 31... PG-M02 ...JET Logo Label ... 1 32... JJ6CSX-332...Warning Label ... 1 33... JEB-S07 ...Warning Label ... 1 34...

  • Page 35: Stand - Assembly, Jj-6Hhdx Only

    Stand – Assembly, JJ-6HHDX only...

  • Page 36: Bed - Parts All Models

    Size Qty. 1... JI-T01W ...Base... 1 2... JI-T02W ...Front Table (JJ-6CSX)... 1 ... JJ6CSDX-402 ...Front Table (JJ-6CSDX) ... 1 3... JI-T03W ...Rear Table (JJ-6CSX) ... 1 ... JJ6CSDX-403 ...Rear Table (JJ-6CSDX)... 1 4... JI-T04 ...Gib ... 2 5... JH-T30...Lock Screw... 2 6...
  • Page 37 54... 5F-H051...Rivet... 6 55... TS-0207021 ...Socket Head Cap Screw (JJ-6CSDX) ...1/4”-20x1/2”... 1...

  • Page 38: Cutterhead - Parts And Assembly Jj-6Csx

    Cutterhead – Parts and Assembly JJ-6CSX Index No. Part No. Description Size Qty..JEE-C01A...Cutterhead Assembly (Index #s 1-14) ... 1 1... JC-C06 ...Hex Screw... 12 2... TS-0720091 ...Lock Washer ...3/8”... 2 3... JEA-B01 ...Bolt... 2 4... 3H-C02 ...Bearing Housing... 1 5...

  • Page 39: Cutterhead - Parts And Assembly Jj-6Csdx

    9... JH-C04 ...Bearing Housing... 1 10... JH-C07 ...Cutterhead Pulley... 1 11... TS-0267041 ...Set Screw...1/4”-20x3/8”... 2 12... 708801DX...Knife for JJ-6CSDX (set of 3)... 1 13... TS-1501021 ...Socket Head Cap Screw...M4-0.7Px8... 6 14... JJ6CSDX-114 ...Knife Lock Bar... 3 15... JJ6CSDX-115 ...Adjustment Nut... 6...

  • Page 40: Cutterhead - Parts And Assembly Jj-6Hhdx

    Cutterhead – Parts and Assembly JJ-6HHDX Index No. Part No. Description Size Qty..JJ6HH-CA...Cutterhead Assembly (Index # 1 thru 12) ... 1 1... TS-0267041 ...Socket Set Screw ...1/4”-20x3/8... 2 2... JH-C07 ...Cutterhead Pulley... 1 3... JH-C04 ...Bearing Housing... 1 4...

  • Page 41: Wiring Diagram - All Models

    Wiring Diagram – All Models ELECTRICAL SCHEMATIC - 115V ELECTRICAL SCHEMATIC - 230V START BLACK BLACK WHITE WHITE STOP GREEN GREEN GROUND START BLACK BLACK WHITE WHITE STOP GREEN GREEN GROUND 300MFD 125 VAC BLACK YELLOW WHITE GREEN BLACK WHITE 300MFD 125 VAC BLACK YELLOW...
  • Page 42 Notes...
  • Page 44 WMH Tool Group, Inc. 2420 Vantage Drive Elgin, Illinois 60124 Phone: 800-274-6848 www.jettools.com...

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