Circulating Pump; Installation Instructions; Required Ability; Insulation Blankets - A.O. Smith CYCLONE Xi BTH 500A Owner's Manual

Commercial gas water heater gas-fired power burner for domestic hot water
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CIRCULATING PUMP

A circulating pump is used when a system requires a circulating loop or
there is a storage tank used in conjunction with the heater. Refer to the
piping diagrams at rear of manual for electrical hookup information and
install in accordance with the current edition of the National Electrical
Code, NFPA 70 or the Canadian Electrical Code, CSA C22.1.
All bronze circulators are recommended for used with commercial
water heaters.
Although circulators are oiled and operated by the manufacturer
some circulators must be oiled again before operated. Please refer
to manufacturer's instructions.

INSTALLATION INSTRUCTIONS

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED. PLUMBING, AIR
SUPPLY, VENTING, GAS SUPPLY AND ELECTRICAL WORK
ARE REQUIRED.

INSULATION BLANKETS

Insulation blankets available to the general public for external use
on gas water heaters are not approved for use on your A.O. Smith
water heater. The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank water heaters.
Your A.O. Smith water heater meets or exceeds the ASHRAE/IES
90.1-1999 standards with respect to insulation and standby loss
requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to this heater, you
should follow these instructions. Failure to follow these instructions
can result in fire, asphyxiation, serious personal injury or death.
• Do not apply insulation to the top, or the upper 15" (38 cm) of the
water heater, as this will interfere with safe operation.
• Do not cover the temperature & pressure relief valve.
• Do not cover the instruction manual. Keep it on the side of the
water heater or nearby for future reference.
• Do obtain new labels from A.O. Smith for placement on the blanket
directly over the existing labels.

LOCATING THE HEATER

THERE IS A RISK IN USING FUEL BURNING APPLIANCES
SUCH AS GAS WATER HEATERS IN ROOMS, GARAGES OR
OTHER AREAS WHERE GASOLINE, OTHER FLAMMABLE
LIQUIDS OR ENGINE DRIVEN EQUIPMENT OR VEHICLES ARE
STORED, OPERATED OR REPAIRED. FLAMMABLE VAPORS
ARE HEAVY AND TRAVEL ALONG THE FLOOR AND MAY BE
IGNITED BY THE HEATER'S IGNITER OR MAIN BURNER
FLAMES CAUSING FIRE OR EXPLOSION. SOME LOCAL CODES
PERMIT OPERATION OF GAS APPLIANCES IF INSTALLED
18 INCHES (46 cm) OR MORE ABOVE THE FLOOR. THIS
MAY REDUCE THE RISK IF LOCATION IN SUCH AN AREA
CANNOT BE AVOIDED.
WARNING
WARNING
THE HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT
SUBJECT TO PHYSICAL DAMAGE BY A MOVING VEHICLE.
DO NOT LOCATE THE HEATER WHERE NOISE FROM THE
EXHAUST OR INTAKE WILL BE OBJECTIONABLE. THIS
INCLUDES LOCATIONS CLOSE TO OR ACROSS FROM
WINDOWS AND DOORS. AVOID ANCHORING THE VENT AND
INTAKE PIPES DIRECTLY TO FRAMED WALLS, FLOORS OF
CEILINGS UNLESS RUBBER ISOLATION PIPE HANGERS
ARE USED. THIS PREVENTS ANY VIBRATIONS FROM BEING
TRANSMITTED INTO THE LIVING SPACES.
FLAMMABLE ITEMS, PRESSURIZED CONTAINERS OR ANY
OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST
NEVER BE PLACED ON OR ADJACENT TO THE HEATER. OPEN
CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE
STORED OR USED IN THE SAME ROOM WITH THE HEATER.
When installing the heater, consideration must be given to
proper location. Location selected should be as close to the
intake and exhaust termination points as practicable, with
adequate air supply and as centralized with the piping system
as possible.
THE HEATER MUST NOT BE LOCATED IN AN AREA WHERE IT
WILL BE SUBJECT TO FREEZING.
LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD
BE LOCATED IN AN AREA WHERE LEAKAGE FROM THE
HEATER OR CONNECTIONS WILL NOT RESULT IN DAMAGE
TO THE ADJACENT AREA OR TO LOWER FLOORS OF THE
STRUCTURE.
When such locations cannot be avoided, it is recommended that
a suitable drain pan, adequately drained, be installed under the
appliance.
THIS WATER HEATER IS A CONDENSING UNIT AND REQUIRES
A DRAIN TO BE LOCATED IN CLOSE PROXIMITY TO ALLOW
THE CONDENSATE TO DRAIN SAFELY. THE CONDENSATE
DRAINS FROM THE UNIT AT THE EXHAUST ELBOW LOCATED
AT THE BOTTOM OF THE UNIT. NOTE: IT IS IMPORTANT THAT
THE CONDENSATE HOSE NOT BE ELEVATED ABOVE THE
EXHAUST ELBOW (SEE FIGURE 3). THE CONDENSATE BUILD-
UP WILL BLOCK THE EXHAUST OUTLET, WHICH WILL CAUSE
IMPROPER OPERATION.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN
UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE
TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL
WHICH HAS BEEN UNDER WATER.
6
WARNING
WARNING
FIGURE 3.
WARNING

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This manual is also suitable for:

500a400aCyclone xi bth 300aCyclone xi bth 400a

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