Page 1 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide March, 2009 Americas Headquarters Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 http://www.cisco.com Tel: 408 526-4000 800 553-NETS (6387) Fax: 408 527-0883 Text Part Number: OL-17441-01...
Page 2 Modifications to this product not authorized by Cisco Systems, Inc. could void the FCC approval and negate your authority to operate the product. The Cisco implementation of TCP header compression is an adaptation of a program developed by the University of California, Berkeley (UCB) as part of UCB’s public domain version of the UNIX operating system.
Page 3 Any use of actual IP addresses in illustrative content is unintentional and coincidental. Cisco XR12410 and Cisco XR 12810 Router Installation Guide © 2009 Cisco Systems, Inc. All rights reserved.
Page 5: Table Of Contents
PRP Alphanumeric Message Displays 1-23 PRP SDRAM 1-27 PRP SRAM 1-28 PRP NVRAM 1-28 PRP Flash Memory 1-28 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide C O N T E N T S 1-16 1-18 1-18 1-22 1-30 1-30...
Page 6 Pre-Installation Considerations and Requirements Installation Overview Required Tools and Equipment Unpacking and Positioning the Router Removing Components Before Installing the Chassis Removing Power Supplies Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-31 1-33 Enclosed Rack Open Rack Telco Rack...
Page 7 3-23 3-27 Reinstalling AC PEMs 3-28 Reinstalling DC PEMs 3-29 3-30 3-31 3-39 3-40 3-41 3-41 3-43 3-44 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-11 3-14 3-18 3-20 3-26 3-27 3-31 3-33 3-34 3-45 3-46 Contents...
Page 8 Removing and Replacing a DC PEM Troubleshooting a 2800 W DC PEM Installation Removing and Replacing a DC PDU Removing and Replacing Cards from the Chassis Cisco XR 12410 and Cisco XR 12810 Router Installation Guide viii Troubleshooting a DC PEM 4-10...
Page 9 A P P E N D I X Router Specifications Site Log A P P E N D I X N D E X OL-17441-01 5-41 5-42 5-45 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Contents 5-38 5-40 5-44...
Page 10 Contents Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 11: Changes To This Document
Added Performance Route Processor-3 (PRP-3) hardware details. PRP-3 has been introduced in Cisco IOS XR Software Release 3.8.0. PRP-3 will be supported on Cisco IOS XR Software Release 3.8.0 and later releases. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 12: Audience
Audience The Cisco XR 12410 and Cisco XR 12810 Router Installation Guide is written for hardware installers and system administrators of Cisco routers. This publication assumes that the user has a substantial background in installing and configuring router and switch-based hardware. The reader should also be familiar with electronic circuitry and wiring practices, and have experience as an electronic or electromechanical technician.
Page 13: Document Conventions
Access to the privileged level usually requires a password. Refer to the related software configuration and reference documentation for additional information. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide xiii...
Page 14: Obtaining Documentation And Submitting A Service Request
Syndication (RSS) feed and set content to be delivered directly to your desktop using a reader application. The RSS feeds are a free service and Cisco currently supports RSS version 2.0. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Preface OL-17441-01...
Page 15: Product Overview
Product Overview This chapter provides an overview of the Cisco XR 12410 and Cisco XR 12810 Routers. It contains physical descriptions of the router hardware and major components, and functional descriptions of the hardware-related features. Physical and Functional Description of Router The router chassis is a sheet-metal enclosure that houses router components.
Page 16 DC PEMs provide power to the router. See the Subsystems” section on page 1-5 Chassis backplane (not shown)—Distributes power to the chassis • components. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 1 Product Overview “Switch Fabric and for additional information.
Page 17: Chapter 1 Product Overview
(not shown). OL-17441-01 Physical and Functional Description of Router MBUS ALARM A FAIL ALARM B ENABLE shows the slot numbering layout of the router with the location of the Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 18 Physical and Functional Description of Router Figure 1-2 Router Components and Slot-Numbering Line card and GRP card cage Switch fabric and alarm card cage Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Blower module Alarm display Slot Slot Slot Slot Slot...
Page 19: Ac And Dc Power Subsystems
AC power outlets to the PDUs on the chassis rear panel as shown in Figure 1-3 OL-17441-01 Physical and Functional Description of Router Figure AC PDU Connection Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-3.
Page 20 PWR OK FAUL T TEMP ILIM Status indicators 3 Handle Cisco XR 12410 and Cisco XR 12810 Router Installation Guide identifies the components of an AC PEM. AC PEM Components PW R OK FA UL T TE M P IL IM...
Page 21: Dc Power Supplies
Each DC PEM operates from a nominal source DC voltage of –48 to –60 VDC and requires a dedicated 60-amp service. OL-17441-01 Physical and Functional Description of Router – – -48/-60V – – -40A MAX (2x) -48/-60V -40A MAX (2x) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Figure 1-5. Ground...
Page 22 F2LO RPF1 RPF2 FAIL INOK DCOK Power on/off switch Status indicators Cisco XR 12410 and Cisco XR 12810 Router Installation Guide identifies the components of a DC power supply. 2800 Watt DC PEM Components F1LO F2LO RPF1 RPF2 FAIL INOK...
Page 23: Switch Fabric And Alarm Card Overview
Each SFC or CSC provides a 10-Gbps full-duplex connection to each line card in the system. For example, in a Cisco XR 12410 and Cisco XR 12810 Routers with 8 line cards, each with 2 x 10 Gbps capacity (full duplex), the system switching bandwidth is 8 x 20 Gbps = 160 Gbps.
Page 24: Switch Fabric Card Functionality
CSC so data flows across the redundant paths. The switch to the redundant CSC occurs within sub-seconds (the actual switch time depends on your configuration and its scale). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-10 Chapter 1...
Page 25: Switch Fabric Card
(sometimes referred to as the alarm display card) is above the horizontal cable management bracket OL-17441-01 Switch Fabric and Alarm Card Overview 1-5). (Figure 1-7). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide AC and DC 1-11...
Page 26 Switch Fabric and Alarm Card Overview Figure 1-7 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-12 Alarm Display Location Alarm display MBUS ALARM A FAIL ALARM B ENABLE Chapter 1 Product Overview OL-17441-01...
Page 27: Line Card And Route Processor Overview
Off—Either the slot is empty or the card installed in that slot is faulty. FAIL (yellow)—The card in that slot is faulty. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview 1-13...
Page 28: Line Cards
Request” section on page Route Processor The route processor for the Cisco XR 12410 and Cisco XR 12810 Routers is the Performance Route Processor-2 (PRP-2) and the Performance Route Processor-3 (PRP-3). For detailed information about the Performance Route Processor, refer to the Cisco document, Performance Route Processor Installation and Configuration Guide.
Page 29 Monitors temperature and voltage • Monitors line cards • On boot up, the first card to become active is designated as the DSC. • OL-17441-01 Line Card and Route Processor Overview Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-15...
Page 30: Performance Route Processor Overview
Performance Route Processor-2 (PRP-2) Front Panel Table 1-1 Performance Route Processor-2 (PRP-2) Front Panel Hardware Components Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-16 identifies the slots, ports, and LEDs on the PRP front panel. ETH 0...
Page 31 PRP-3 Front Panel Hardware Components Detail Hardware Components Ejecter Lever Handle External Compact Flash Reset button Alphanumeric LEDs Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview RESET BITS 1 CONSOLE PERFORMANCE RP 3 1-17...
Page 32: Prp Pcmcia Card Slots And Status Leds
Line Card and Route Processor Overview PRP-3 supports Cisco XR 12410 (10 G per slot fabric) and Cisco XR 12810 (40 Note G per slot fabric) Router chassis only. PRP-3 does not support Cisco XR 12004, 12006, 12010, and 12016 Router chassis (2.5 G low-speed fabric).
Page 33 PRP-2 Port Activity LEDs—Partial Front Panel ETH 0 ETH 1 PRP-3 Port Activity LEDs—Partial Front Panel ETH 1 BITS 0 BITS 1 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview CONSOLE 1-19...
Page 34: Prp Auxiliary And Console Ports
Note One auxiliary port (AUX) and one console port (CONSOLE) LED: • – – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-20 LINK—Indicates link activity DATA—Indicates data transmission or reception SIG—Indicates carrier signal available ACT—Indicates that the interface is active AUX—Used as a backup for the command outputs on the Console.
Page 35: Prp Reset Switch
0x1—The system automatically boots the first Cisco IOS image found in • flash memory on the PRP. OL-17441-01 1-9). To press the switch, insert a paper clip or similar small pointed Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview 1-21...
Page 36: Prp Alphanumeric Message Displays
A complete, descriptive list of all system and error messages appears in the Cisco Note IOS System Error Messages publication. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-22 (Figure 1-13). Alphanumeric Message Displays—Partial Front Panel...
Page 37: Prp Memory Components
Contains large Cisco IOS XR software images Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview Location U15 (bank 1) U18 (bank 2) —...
Page 38 Line Card and Route Processor Overview Figure 1-14 PRP-2 Memory Locations ETH 0 ETH 1 BITS 0 BITS 1 CONSOLE ETH 2 ETH 2 PERFORMANCE ROUTE PROCESSOR 2 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-24 OL-17441-01...
Page 39 SDRAM DIMM: Bank 1 - Socket number U8 SDRAM DIMM: Bank 2 - Socket number U10 External CompactFlash Hard disk (80 GB) Internal CompactFlash OL-17441-01 Line Card and Route Processor Overview Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-25...
Page 40 5. PRP-3 provides an onboard internal CompactFlash and also an external CompactFlash. The external CompactFlash in PRP-3 replaces the two PCMCIA slots (slot0 and slot1) of PRP-2. 6. Hard disk drives that are not from Cisco are not supported. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-26 Quantity...
Page 41: Prp Sdram
U18 (bank 2) Two 2 GB DIMMs U15 (bank 1) One 4 GB DIMM U18 (bank 2) Two 4 GB DIMMs Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview Table 1-5. 1-27...
Page 42: Prp Sram
The system uses two types of flash memory on PRP-2: Onboard flash memory (called bootflash)—Contains the Cisco IOS boot • image Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-28 PRP-3 DDR2 DRAM Configuration SDRAM Sockets U8 (bank 1)
Page 43 Cisco part numbers. Supported Flash Disk Sizes Part Number MEM-FD2G= MEM-FD4G= PRP-3 CompactFlash Disk Sizes Part Numbers FLASH-PRP3-2G(=) FLASH-PRP3-4G(=) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Line Card and Route Processor Overview 1-29...
Page 44: Upper And Lower Cable Management Brackets
Upgrading a Cisco 12000 Series Router to a Cisco XR 12000 Series Router A Cisco 12410 Router can be upgraded to a Cisco XR 12410 and Cisco XR 12810 Routers by updating the line cards and software images. For information on this...
Page 45: Horizontal Cable Management Bracket
A cable management bracket on the front panel of each line card helps to organize the interface cables connected to that line card. The Cisco XR 12410 and Cisco XR 12810 Routers support online insertion and Note removal (OIR), allowing you to remove and replace a card while the router remains powered on.
Page 46 Chapter 1 Product Overview Horizontal Cable Management Bracket Figure 1-16 Horizontal Cable Management Bracket Horizontal cable management bracket ALARM A ALARM B Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-32 OL-17441-01...
Page 47: Blower Module
– – OL-17441-01 Blower Module LEDs One or more fans are not operating One or more fans are running below speed A controller card fault Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Horizontal Cable Management Bracket 1-33...
Page 48 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-34 illustrates the air flow path through the chassis.
Page 49 If another fan fails, the system shuts down to prevent equipment damage. OL-17441-01 Horizontal Cable Management Bracket Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-35...
Page 50 Chapter 1 Product Overview Horizontal Cable Management Bracket Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 1-36 OL-17441-01...
Page 51: Chapter 2 Preparing For Installation
Safety Guidelines, page 2-2 Site Requirement Guidelines, page 2-6 • PRP Port Connection Guidelines, page 2-22 • Alarm Display Connection Guidelines, page 2-31 • OL-17441-01 C H A P T E R Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 52: Safety Guidelines
(NFPA) 70, United States National Electrical Code; in Canada, Canadian Electrical Code, part I, CSA C22.1; in other countries, International Electrotechnical Commission (IEC) 364, part 1 through part 7. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 2 Preparing for Installation...
Page 53: Compliance And Safety Information
Chapter 2 Preparing for Installation Compliance and Safety Information The Cisco XR 12410 router are designed to meet the regulatory compliance and safety approval requirements. Refer to the Regulatory Compliance and Safety Information for Cisco 12000 Series Routers Laser Safety Single-mode Cisco XR 12410 router line cards are equipped with lasers.
Page 54 Safety Guidelines Figure 2-1 Connecting an ESD-Preventive Wrist Strap to the Chassis connection socket Cisco XR 12410 and Cisco XR 12810 Router Installation Guide MBUS ALARM A FAIL ALARM B ENABLE Chapter 2 Preparing for Installation OL-17441-01...
Page 55: Lifting Guidelines
This invisible radiation can cause eye injury if you stare into the port. Warning To avoid eye injury, never stare into open line card ports. OL-17441-01 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Safety Guidelines...
Page 56: Site Requirement Guidelines
± 0.06 inch (46.50 cm ± 0.15 cm). The rack-mounting hardware included with the router is suitable for most 19-inch equipment racks or telco-style frames. Figure 2-2 racks. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide shows examples of typical 2-post, 4-post, and telco-type equipment Chapter 2 Preparing for Installation...
Page 57: Enclosed Rack
OL-17441-01 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Site Requirement Guidelines...
Page 58: Telco Rack
In the front-mounted position, you secure the chassis rack-mounting brackets directly to the rack posts (Figure 2-3). Figure 2-3 Front-Mounted Router—Telco Rack Rack Front panel of chassis Rack-mount bracket (attached to rack posts) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 59 Figure 2-4 Center-Mounted Router—Telco Rack Rack Center-mount bracket Rack-mount bracket (attached to rack posts) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 60: Site Layout And Equipment Dimensions
Be sure to: – – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-10 At least 3 feet adjacent to the rack to move, align, and insert the chassis. At least 2 feet in front of the power shelf to insert power entry modules.
Page 61 OL-17441-01 shows the footprint and outer dimensions of the of the router chassis. Router Chassis Footprint and Dimensions—Top View 18.798 in. 7.735 in. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Site Requirement Guidelines 17.531 18.95 in. 2-11...
Page 62: Air Flow Guidelines
Clogged filters and vents can cause an overtemperature condition in the router. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-12 2-6). Each power supply is also equipped with a fan that draws Air Flow Path through the Router—Side View...
Page 63: Temperature And Humidity Guidelines
See the “NEBS Supplemental Unit Bonding and Grounding Guidelines” section on page 2-18 OL-17441-01 A-5. The router normally operates within the ranges listed in for grounding requirements. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Site Requirement Guidelines 2-13...
Page 64: Ac-Powered Routers
Rewirable twist-lock plug NEMA L6-20P (20A) Italy 1/3/16 plug CEI 23-16 (16A) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-14 A-3. shows the different styles of AC power cords used to connect to the Australia, New Zealand...
Page 65: Dc-Powered Routers
20 A, 250 VAC 15 A, 250 VAC 16 A, 250 VAC 16 A, 250 VAC 13 A, 250 VAC (13 A replaceable fuse) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Site Requirement Guidelines Part Number CAB-GSR16-US= CAB-GSR16-AU= CAB-GSR16-EU=...
Page 66 DC-input cable connections. Figure 2-8 DC Power Cable Lug All measurements in inches 2.24 End View Ø 0.267 0.48 2 holes Crimp area 0.25 0.63 0.37 0.08 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-16 OL-17441-01...
Page 67 OL-17441-01 shows a typical source DC power distribution scheme for a 2800 W – – -48/-60V – -40A MAX (2x) -48/-60V -40A MAX (2x) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Site Requirement Guidelines – Ground 2-17...
Page 68: Nebs Supplemental Unit Bonding And Grounding Guidelines
NEBS environment, you can choose to bypass these guidelines and rely on the safety earth ground connections to the AC and DC PDUs. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-18 Chapter 2 A-3.
Page 69 Chapter 2 Preparing for Installation Site Requirement Guidelines Figure 2-10 NEBS Bonding and Grounding Studs NEBS bonding and grounding studs Agency compliance label Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-19 OL-17441-01...
Page 70: Site Wiring Guidelines
Site wiring is unlikely to emit radio interference if you use twisted-pair cable with a good distribution of grounding conductors. Use a high-quality twisted-pair cable with one ground conductor for each data signal, when applicable. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-20 Chapter 2...
Page 71 We recommend that you take the necessary precautions to avoid these problems by providing a properly grounded and shielded environment, with special attention to issues of electrical surge suppression. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-21 OL-17441-01...
Page 72: Prp Port Connection Guidelines
The auxiliary and console ports are asynchronous serial ports. Ensure that Note devices connected to these ports are capable of asynchronous transmission. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-22 Chapter 2 Preparing for Installation OL-17441-01...
Page 73 PRP Auxiliary and Console Port Connections Modem Console terminal RJ-45 cables OL-17441-01 shows the auxiliary and console port connections from the PRP to the Auxiliary port Console port Cisco XR 12410 and Cisco XR 12810 Router Installation Guide PRP Port Connection Guidelines 2-23...
Page 74: Prp Auxiliary Port Signals
DCE device (such as a CSU/DSU or another router) to the PRP. The auxiliary port supports hardware flow control and modem control. Table 2-2 Table 2-2 Auxiliary Port Pin Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-24 lists the signals used on the auxiliary port. PRP Auxiliary Port Signals Signal...
Page 75: Prp Console Port Signals
— — Output Output — — Input Input — — Cisco XR 12410 and Cisco XR 12810 Router Installation Guide PRP Port Connection Guidelines Description — Data terminal ready Transmit data Signal ground Signal ground Receive data Data set ready —...
Page 76: Prp Ethernet Connections
Cisco Express Forwarding (CEF) functions on these ports are switched off by Caution default for security reasons. We strongly caution you to consider the security implications of switching on CEF routing functions on these ports. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-26 OL-17441-01...
Page 77 OL-17441-01 shows: Using the Ethernet Port on the PRP Network 1.0.0.0 Host A Host B Router C (Cisco 7500 series router) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide PRP Port Connection Guidelines Network 2.0.0.0 Host A 2-27...
Page 78: Prp Rj-45 Ethernet Connections
RJ-45 connector Table 2-4 Table 2-4 Ethernet Port Pin Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-28 shows the pin orientation of the RJ-45 Ethernet port and the modular RJ-45 Receptacle and Plug lists the RJ-45 pin signals used on the connector.
Page 79 Straight-Through Cable Pinout to Hub or Repeater MDI-X wiring 1 RxD+ 2 RxD– 3 TxD+ 6 TxD– Crossover Cable Pinout Between PRPs 1 TxD+ 2 TxD– 3 RxD+ 6 RxD– Cisco XR 12410 and Cisco XR 12810 Router Installation Guide PRP Port Connection Guidelines 2-29...
Page 80 Table 2-6 Parameter Data rate (Mbps) Signaling method Maximum segment length Media Topology Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-30 Specifications and Connection Limits for 100-Mbps Transmission RJ-45 Category 5 UTP, 22 to 24 AWG —...
Page 81: Alarm Display Connection Guidelines
OL-17441-01 (Figure 2-17). When a critical, major, or minor alarm is Alarm Display Card Front Panel MBUS FAIL ALA RM B ENABLE Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Alarm Display Connection Guidelines 2-31...
Page 82 Critical audible alarm Major audible alarm Minor audible alarm Critical visual alarm Major visual alarm Minor visual alarm Alarm input Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-32 Alarm Connector Pinout Common Normally Open Chapter 2 Preparing for Installation Normally Closed —...
Page 83 Connecting PRP Route Processor Cables, page 3-39 • • Connecting Alarm Display Card Cables, page 3-43 Connecting Power to the Router, page 3-44 • OL-17441-01 C H A P T E R Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 84: Pre-Installation Considerations And Requirements
The router must be installed in a rack that is secured to the building structure. You must install the router in either a telco-style frame or a four-post equipment rack. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide “Compliance and Safety Information” section on and use...
Page 85: Chapter 3 Installing The Cisco Xr 12410 Router
See the “Removing Components Before Installing the Chassis” section on page 3-4 for procedures to remove these components. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 86: Required Tools And Equipment
The router is designed to be lifted by two persons into a rack. To reduce the weight of the system, you can remove some of the components before attempting to lift it into the rack. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 3 “Rack-Mounting Guidelines” section on page 2-6...
Page 87 Use the following procedure to remove the front cover from the router. Open the front door by pressing the right latch button (Figure 3-2). Step 1 Figure 3-2 Opening the Front Door ALARM A ALARM B Front Door Latch Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 88 Step 3 Reinstall the hinge pins into the chassis hinge brackets. Figure 3-3 Removing or Installing Hinge Pins Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 3 (Figure 3-3). ALARM A ALARM B...
Page 89: Removing Power Supplies
Removing an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM Repeat Step 1 for the other PEM. Step 2 OL-17441-01 Removing Components Before Installing the Chassis (Figure 3-4): Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 90: Removing Dc Pems
Warning remove the power supply. Figure 3-5 Step 2 Repeat Step 1 for the other PEM. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 3 (Figure 3-5): Removing a DC PEM Installing the Cisco XR 12410 Router...
Page 91: Removing The Blower Module
Slide out the blower module completely from the module bay while supporting it with your other hand. The blower module weighs approximately 20 pounds (9 kg). Use two hands Warning when handling the blower module. OL-17441-01 Removing Components Before Installing the Chassis Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 92 Chapter 3 Installing the Cisco XR 12410 Router Removing Components Before Installing the Chassis Figure 3-6 Removing the Blower Module Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-10 OL-17441-01...
Page 93: Removing Cards From The Chassis
You will need this information when you reinstall the cards in the chassis Note to be sure you install them in the same card slots. OL-17441-01 (Figure 3-7). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing Cards from the Chassis 3-11...
Page 94 Figure 3-7 Cisco XR 12410 router Components and Slot-Numbering Line card and GRP card cage Switch fabric and alarm card cage Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-12 Blower module Alarm display Slot Slot Slot Slot...
Page 95 Repeat Step 2 for each line card. OL-17441-01 3-8a). 3-8b.) (Figure 3-8c) and place it directly into an MBUS ALARM A ALARM B ALARM A ALARM B Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing Cards from the Chassis FAIL ENABLE 3-13...
Page 96: Removing Cards From The Switch Fabric And Alarm Card Cage
Loosen the captive screws on each side of the air filter door and swing the door Step 1 away from the switch fabric and alarm card cage (Figure 3-9). Figure 3-9 Opening the Air Filter Door Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-14 OL-17441-01...
Page 97: Rack-Mounting The Router Chassis
Rack-Mounting the Router Chassis The router chassis can be installed in either a front-mounted position or a center-mounted position as shown in OL-17441-01 3-10). Figure Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Rack-Mounting the Router Chassis 3-11. 3-15...
Page 98 Rack-mount bracket (attached to rack posts) In a front-mounted position, the chassis rack-mounting flanges are secured directly to the rack posts. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-16 Chapter 3 Installing the Cisco XR 12410 Router...
Page 99: Verifying Rack Dimensions
The space must be at least 17.7 inches (45 cm) to accommodate the chassis which is 17.25 inches (43.8 cm) wide and fits between the mounting posts on the rack. OL-17441-01 Rack-Mounting the Router Chassis Figure 3-12. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-17...
Page 100: Installing Rack-Mount Brackets-Optional
Determine the location in which you want to position the chassis in the rack, and Step 1 mark holes at the same height on both the left and right rack rails. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-18 Chapter 3...
Page 101 Figure 3-13 Installing the Left and Right Rack-Mount Brackets OL-17441-01 Rack-Mounting the Router Chassis (Figure 3-13). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-19...
Page 102: Installing Center-Mount Brackets-Optional
Step 1 chassis in the rack, and mark holes at the same height on both the left and right rack rails. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-20 Chapter 3 “Installing the Chassis in the Rack”...
Page 103 OL-17441-01 Center-Mount Brackets Open holes to rack Left bracket (Figure 3-15). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Rack-Mounting the Router Chassis (Figure 3-14). Right bracket 3-21...
Page 104 Rack-Mounting the Router Chassis Figure 3-15 Installing a Center-Mount Rack-Mounting Bracket Rack Bracket Chassis Chassis Bracket rack-mounting rail Rack Threaded hole Open hole (chassis secured (screw inserted by screw) through) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-22 OL-17441-01...
Page 105: Installing The Chassis In The Rack
Front panel of chassis OL-17441-01 shows the orientation of the chassis to the rack posts. Router and Rack Posts Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Rack-Mounting the Router Chassis Rear panel of chassis Rack Rack-mount bracket...
Page 106 Figure 3-17 Do not grasp the card cage or the air filter door when lifting the router chassis. Caution (Figure 3-18.) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-24 Chapter 3 (Figure 3-17). Correct Lifting Positions...
Page 107 Space the screws evenly between the top and bottom of the chassis. • Tighten all 5 screws on each side to secure the chassis to the equipment rack. Step 5 OL-17441-01 Incorrect Lifting Handholds Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Rack-Mounting the Router Chassis 3-25...
Page 108: Supplemental Bonding And Grounding Connections
Install the locking washers and nuts over the bonding and grounding cable studs Step 1 and tighten securely (Figure 3-19). Figure 3-19 Router Rear NEBS Bonding and Grounding Studs Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-26 OL-17441-01...
Page 109: Reinstalling Components After Installing The Chassis
To reinstall AC PEMs, go to • To reinstall DC PEMs, go to • OL-17441-01 Reinstalling Components After Installing the Chassis Reinstalling AC PEMs, page 3-28 Reinstalling DC PEMs, page 3-29 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-27...
Page 110: Reinstalling Ac Pems
Repeat Step 1 for the other power supply. Step 2 Go to the Step 3 blower module. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-28 (Figure 3-20): “Reinstalling the Blower Module” section on page 3-30 Chapter 3...
Page 111: Reinstalling Dc Pems
Step 2 Go to the Step 3 blower module. OL-17441-01 Reinstalling Components After Installing the Chassis (Figure 3-21): “Reinstalling the Blower Module” section on page 3-30 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide to install the 3-29...
Page 112: Reinstalling The Blower Module
Tighten the captive screws on the blower module to secure it to the chassis. Figure 3-22 Installing the Blower Module Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-30 Chapter 3 Installing the Cisco XR 12410 Router...
Page 113: Reinstalling Cards In The Chassis
“Reinstalling Cards in the Switch Fabric and Alarm Card Cage” section to reinstall SFCS cards. Figure 3-7 for slot numbering). Opening the Air Filter Door Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Reinstalling Cards in the Chassis (Figure 3-7). 3-31...
Page 114 Caution performance. Go to the Step 5 page 3-33 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-32 (Figure 3-24). “Reinstalling Cards in the Line Card and RP Card Cage” section on to reinstall the line cards and RP.
Page 115: Reinstalling Cards In The Line Card And Rp Card Cage
3-25): Installing a Line Card into the Line Card and RP Card Cage MBUS ALARM A FAIL ALARM B ENABLE ALARM A ALARM B Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Reinstalling Cards in the Chassis 3-33...
Page 116: Connecting Line Card Network Interface Cables
You can access the most current Cisco line card documentation on the World Wide Note Web at: http://www.cisco.com. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-34 “Connecting Line Card Network Interface Cables” section on page 3-34 Chapter 3...
Page 117 Repeat Steps 3 through 5 for each additional cable connection to that line card. Step 5 OL-17441-01 Connecting Line Card Network Interface Cables Figure 3-26). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Step Step (Figure 3-26b). 3-35...
Page 118 Figure 3-26 Connecting a Network Interface Cable to a Legacy Line Card Line card cable-management bracket Network interface cable Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-36 Chapter 3 Installing the Cisco XR 12410 Router Cable clips OL-17441-01...
Page 119 Always allow adequate strain relief in the interface cable. OL-17441-01 Connecting Line Card Network Interface Cables 3-27a). (Figure 3-27b). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-37...
Page 120 Connecting Line Card Network Interface Cables Figure 3-27 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-38 Chapter 3 Current Style Cable Management Bracket Line card cable-management bracket Network interface cable Installing the Cisco XR 12410 Router Velcro...
Page 121: Connecting Prp Route Processor Cables
(SELV) circuits. SELV circuits should only be connected to other SELV circuits. OL-17441-01 shows an example of a data terminal and modem connections. Auxiliary port Console port — Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Connecting PRP Route Processor Cables 3-39...
Page 122: Connecting To The Prp Console Port
Attach the other end of the cable to the PRP console port. Step 4 Power on the data terminal. Step 5 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-40 Figure 3-28 and use the following procedure to connect a data terminal...
Page 123: Connecting To The Prp Auxiliary Port
ETH0 and ETH1), attach the Category 5 UTP cable directly to a RJ-45 receptacle on the PRP. OL-17441-01 Figure 3-28 and use the following procedure to connect an asynchronous Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Connecting PRP Route Processor Cables 3-41...
Page 124 Use cables that comply with EIA/TIA-568 standards. Ethernet ports are primarily used as a Telnet port into the Cisco XR 12410 router, Caution and for booting or accessing Cisco software images over a network to which an Ethernet port is directly connected.
Page 125: Connecting Alarm Display Card Cables
25-pin D-subconnectors, labeled Alarm A and Alarm B (Figure 3-29). Figure 3-29 OL-17441-01 Alarm Display Card Cable Connection Alarm display MBUS ALARM A FAIL ALARM B ENABLE Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Connecting Alarm Display Card Cables 3-43...
Page 126: Connecting Power To The Router
• A router must be operated with both of its power modules installed at all times for Caution electromagnetic compatibility (EMC). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-44 Chapter 3 Installing the Cisco XR 12410 Router lists the pin-to-signal correspondence between the 2-31.
Page 127: Connecting Power To An Ac-Powered Router
Plug each power supply cable into its AC outlet. Step 2 Figure 3-30 OL-17441-01 “Power Connection Guidelines” section on page (Figure 3-30). Connecting Source AC to the AC-Input Power Connector Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Connecting Power to the Router 2-13. 3-45...
Page 128: Connecting Power To A Dc-Powered Router
DC power. These cables and the cable lugs used to attach the cables to the router chassis are not available from Cisco Systems. They are available from any commercial cable vendor. For more information on site power and source DC...
Page 129 DC power cable lugs to power shelf terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). OL-17441-01 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Connecting Power to the Router (Figure 3-31):...
Page 130 – 48/60V RTN Feed A1 Replace the clear plastic safety covers over the PDUs. Step 3 Power on the circuit breaker. Step 4 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 3-48 Chapter 3 – – -48/-60V –...
Page 131: Troubleshooting The Installation
Troubleshooting Overview, page 4-2 Troubleshooting the Power Subsystem, page 4-5 • Troubleshooting the Processor Subsystem, page 4-15 • Troubleshooting the Cooling Subsystem, page 4-37 • OL-17441-01 C H A P T E R Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 132: C H A P T E R 4 Troubleshooting The Installation
• Power subsystem—Includes the following components: – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Use the show hardware command to determine which line cards are installed if possible. Use the show version command to determine this information if possible.
Page 133: Normal Router Startup Sequence
The upper row of the display is powered by the DC-to-DC converter on the card. The lower row of the display is powered by the +5 VDC provided through the backplane. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting Overview...
Page 134: Identifying Startup Issues
SFC 0, 1, 2, 3, and 4 AC Power Power status Supplies Cisco XR 12410 and Cisco XR 12810 Router Installation Guide shows the contents of the alphanumeric displays on the RP and the line Display Contents/LED Status and Meaning Top row: MSTR Bottom row: PRP The RP is enabled and recognized by the system;...
Page 135: Troubleshooting The Power Subsystem
OT: Off INOK: On DCOK: On The correct power module voltages are present and no faults have been detected. OK: On FAIL: Off The blower module fans are operating correctly. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 136 The captive screw on the ejector lever is tightened securely. – The power switch is set to the on (1) position. – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide identifies the components of an AC PEM. AC PEM Components PW R OK...
Page 137 Verify that the blower module is operating properly. – If the power supply fans and the blower module are operating properly, replace the existing power supply with a spare. OL-17441-01 Troubleshooting the Power Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 138: Troubleshooting The Dc-Input Power Subsystem
RP. If the router detects an extreme condition, it generates an alarm on the alarm card and logs the appropriate warning messages on the console. Figure 4-2 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Make sure that each power cord is connected to a dedicated AC power source.
Page 139 RPF1 RPF2 FAIL INOK DCOK Power on/off switch Status indicators OL-17441-01 2800 Watt DC PEM Components F1LO F2LO RPF1 RPF2 FAIL INOK DCOK Handle Ejector lever Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Power Subsystem...
Page 140: Troubleshooting A Dc Pem
– If the indicator is still flashing after you perform the above checks, replace the power supply. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-10 The captive screw on the ejector lever is tightened securely. The power switch is set to the on (1) position.
Page 141 –60 VDC. This indicator lights when the power switch is set to the on (1) position. OL-17441-01 Troubleshooting the Power Subsystem “Connecting Power to a 3-46. This indicator remains off during “Connecting Power to a 3-46. This indicator remains off during Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-11...
Page 142: Additional Power Subsystem Troubleshooting Information
PEM as shown in this example: router#show environment Slot # Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-12 If the INOK indicator is off, replace the power supply. If the DCOK indicator is off, replace the power supply.
Page 143 3288 5056 3296 5072 3292 5064 5096 4920 AMP_48 (Volt) (Amp) PEM1 PEM2 Fan 0 Fan 1 Fan 2 (RPM) (RPM) (RPM) 3021 3090 2997 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Power Subsystem 4-13...
Page 144: Troubleshooting The Power Distribution System
Replace the blower module. Contact your Cisco representative if replacing the blower module does not fix • the problem. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-14 Chapter 4 Troubleshooting the Installation...
Page 145: Troubleshooting The Processor Subsystem
Performance Route Processor Overview, page 4-16 • Troubleshooting the Route Processor, page 4-21 • PRP-3 Alphanumeric LEDs, page 4-24 • Troubleshooting Using the Alarm Display, page 4-35 • OL-17441-01 Troubleshooting the Processor Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-15...
Page 146: Performance Route Processor Overview
Auxiliary serial port Figure 4-4 Performance Route Processor 3 (PRP-3) Front Panel Table 4-2 Numeric Callout Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-16 identifies the slots, ports, and LEDs on the PRP front panel. ETH 0 ETH 1...
Page 147: Prp Pcmcia Card Slots And Status Leds
PRP-3. PRP-3 ROMMON has software intelligence to download a Cisco IOS XR image without the support of bootflash memory. PRP-3 supports Cisco XR 12410 (10 G per slot fabric) and Cisco XR 12810 (40 Note G per slot fabric) Router chassis only. PRP-3 does not support Cisco XR 12004, 12006, 12010, and 12016 Router chassis (2.5 G low-speed fabric).
Page 148: Prp Ethernet Ports And Status Leds
Because both ports are supported on the PRP, ETH 0 is always on. ETH 1 Note lights when it is selected. Figure 4-5 LINK Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-18 Port Activity LEDs—Partial Front Panel ETH 0 ETH 1...
Page 149: Prp Auxiliary And Console Ports
OL-17441-01 PRP-3 LEDs ETH 1 BITS 0 4-3). To press the switch, insert a paper clip or similar small pointed Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem BITS 1 CONSOLE 4-19...
Page 150: Prp Alphanumeric Message Displays
• MBus module. After the boot process, the message displays are controlled by Cisco IOS XR • software (through the MBus). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-20 (Figure 4-7). Alphanumeric Message Displays—Partial Front Panel Upper alphanumeric...
Page 151: Troubleshooting The Route Processor
PRP. Figure 4-8 OL-17441-01 (Figure 4-8): RP Alphanumeric Display Upper alphanumeric LED display (four digits) Lower alphanumeric LED display (four digits) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem 4-21...
Page 152: Troubleshooting Using The Rp Alphanumeric Display
– – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-22 If the lower row is not operating, the MBus module may be malfunctioning.
Page 153 Initializing CPU data and instruction cache Enabling CPU cache parity Initializing main memory Detecting the NVRAM size Initializing the PCMCIA Exiting the initialization sequence Running Cisco IOS XR software Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-23...
Page 154 MPC8641D platform with 4 GB of main memory" RDY/RP DISPLAYS "Loading disk0:c12k-os-mbi-3.8.0.15I/mbiprp-rp.vm (14809672 bytes)... !!!" Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-24 displays the alphanumeric LED messages and the console output when Chapter 4 Troubleshooting the Installation...
Page 155 When RP is up and running Cisco IOS XR software. Table 4-5 the chassis is loaded from ROMMON. OL-17441-01 displays the alphanumeric LED messages and the console output when Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem 4-25...
Page 156 The LED message “I404/MRAM” is displayed between RDY/RP and RUN/IOX alphanumeric messages. Table 4-6 current active PRP-3 is reloaded. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-26 cisco Systems, Inc. 170 West Tasman Drive San Jose, California 95134-1706...
Page 157 MPC8641D platform with 4 GB of main memory" RDY/RP DISPLAYS "Loading disk0:c12k-os-mbi-3.8.0.15I/mbiprp-rp.vm (14809672 bytes)... !!!" PWRD OL-17441-01 Instead of RDY/RP, sometimes PWRD is displayed in the normal booting process. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem 4-27...
Page 158 Install (Node Preparation): Install (Node Preparation): /disk0/instdb/ldpath.committed Install (Node Preparation): Completed sync of all packages and meta-data. RP/STBY ios con0/2/CPU0 is in standby Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-28 Chapter 4 Troubleshooting the Installation Complete Please Wait...
Page 159: Troubleshooting Line Cards
RUN. Figure 4-9 OL-17441-01 (Figure 4-9): Line Card Alphanumeric Display Upper alphanumeric LED display (four digits) Lower alphanumeric LED display (four digits) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem 4-29...
Page 160: Troubleshooting Using The Line Card Alphanumeric Display
LROM Low memory test is complete. Main memory is being initialized. INIT Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-30 If the lower row is not operating the MBus module may be malfunctioning. If the MBus module is operating, the lower row could be on even if the RP failed to powered on.
Page 161 IOS XR Cisco IOS XR software is being downloaded into line card DNLD memory. OL-17441-01 Troubleshooting the Processor Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Source Line card ROM monitor Line card ROM monitor Line card ROM...
Page 162 Line card is newly powered on. STRT Line card is powered on. System is resetting. RSET Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-32 Chapter 4 Table 4-7 may occur too quickly for you to read; therefore, the sequence is...
Page 163 Buffer carving failure. DUMP Line card requesting a core dump. DUMP Line card dumping core. DUMP Line card core dump complete. DONE OL-17441-01 Troubleshooting the Processor Subsystem complete. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Source 4-33...
Page 164 1. This LED sequence only appears in Cisco IOS XR OL-17441-01 or later. 2. The fabric downloader loads the Cisco IOS XR software image onto the line card. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-34 Chapter 4...
Page 165: Troubleshooting Using The Alarm Display
Off—Either the slot is empty or the card installed in that slot is faulty. FAIL (yellow)—The card in that slot is faulty. Status LEDs on the Alarm Display MBUS FAIL ALA RM B ENABLE Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Troubleshooting the Processor Subsystem 4-10): 4-35...
Page 166: Monitoring Critical, Major, And Minor Alarm Status
If one or more of the alarm LEDs is on, check the system console for messages Note describing the alarm. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-36 Chapter 4 Troubleshooting the Installation...
Page 167: Troubleshooting The Cooling Subsystem
Blower module Air filter Room air OL-17441-01 Troubleshooting the Cooling Subsystem (Figure 4-11). Cooling Air Flow Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Air exhaust Line card and RP card cage Switch fabric card cage Power supplies 4-37...
Page 168: Blower Module Operation
If the fan fails: – – – Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-38 4-11). The blower module occupies a bay at the top of the router and Green—The blower module is functioning properly. Red—There is a fault detected in the blower module.
Page 169: Overtemperature Conditions
(15.24 cm) of clearance at both the inlet and exhaust openings on the chassis and the power modules to allow cool air to enter freely and hot air to be expelled from the chassis. OL-17441-01 Troubleshooting the Cooling Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-39...
Page 170: Isolating Cooling Subsystem Problems
If the Fault indicator is on, the power supply is faulty. Replace the power • supply. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-40 OK (green)—The blower module is functioning properly and receiving –48 VDC power, indicating that the cables from the chassis backplane to the blower module are good.
Page 171 If the fan is not operating, replace the power supply. Contact your Cisco representative if replacing the power supply does not fix the problem. OL-17441-01 Troubleshooting the Cooling Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-41...
Page 172 Chapter 4 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 4-42 OL-17441-01...
Page 173: Maintaining The Router
Removing and Replacing AC and DC Power Subsystem Components, • page 5-12 Removing and Replacing Cards from the Chassis, page 5-36 • Removing and Installing a Chassis, page 5-41 • OL-17441-01 C H A P T E R Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 174: Chapter 5 Maintaining The Router
– Powering Off the Router Most Cisco XR 12410 router field-replaceable units (FRUs) can be removed and replaced with the power on and the system operating. This is known as online insertion and removal (OIR). Power supplies, line cards, the RP, CSCs, SFCs, and alarm cards all support OIR.
Page 175: Removing And Replacing The Air Filter Door Front Cover
Damaging the honeycomb screen can restrict the air flow and cause overheating and diminish EMI protection. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 176 Align and seat the door carefully to avoid damaging the EMI-preventive gaskets on the door. The air filter door must be closed and secured at all times to maintain correct EMI performance. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide (Figure 5-2).
Page 177: Cleaning Or Replacing The Chassis Air Filter
Cleaning or Replacing the Chassis Air Filter Cleaning or Replacing the Chassis Air Filter The Cisco XR 12410 router is equipped with a user-serviceable air filter that prevents dust from being drawn into the router. One time per month (or more often in dusty environments), examine the air filter for damage and cleanliness.
Page 178: Cleaning Or Replacing A Chassis Air Filter
Loosen the captive screw on each side of the air filter door and pivot the door open Step 1 (Figure 5-3). Figure 5-3 Opening the Chassis Air Filter Door Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 5 Maintaining the Router OL-17441-01...
Page 179 Cleaning or Replacing the Chassis Air Filter Remove the air filter by sliding it out of the door (Figure 5-4). Step 2 Figure 5-4 Removing the Chassis Air Filter Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 180 Align and seat the door carefully to avoid damaging the EMI-preventive gaskets Caution on the door. The air filter door must be closed and secured at all times to maintain correct EMI performance. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Chapter 5 Maintaining the Router Figure 5-3).
Page 181: Removing And Replacing The Blower Module
The blower module weighs approximately 20 pounds (9 kg). Use two hands Warning when handling the blower module. Figure 5-5 Removing the Blower Module OL-17441-01 Removing and Replacing the Blower Module (Figure Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-5):...
Page 182 The (green) OK status indicator on the front of the blower module goes on. If • the OK indicator does not light, see the Installation” section on page Figure 5-6 Installing the Blower Module Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-10 Chapter 5 Maintaining the Router (Figure 5-6): “Troubleshooting the Blower Module...
Page 183: Troubleshooting The Blower Module Installation
If the spare blower module also fails, power off the router and contact a Cisco service representative for assistance. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing and Replacing the Blower Module 5-11...
Page 184: Removing And Replacing Ac And Dc Power Subsystem Components
• Installation Guidelines The Cisco XR 12410 router supports online insertion and removal (OIR). If you are replacing a redundant power supply, you can remove and install the power supply while the system remains powered on without causing an electrical hazard or damage to the system.
Page 185 Chapter 5 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Cisco XR 12410 router configured with non-enhanced fabric and a Caution single power supply and with more than five Engine5 line-cards may fail to boot during the start-up procedures. To safeguard against this possibility ensure that the chassis is configured with two power supplies or configured with the enhanced fabric.
Page 186: Removing And Replacing An Ac Pem
This section contains the procedure to remove and replace an AC PEM from the chassis. Figure 5-7 Figure 5-7 Status indicators Handle Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-14 identifies the components of an AC PEM. AC PEM Components PW R OK FA UL T...
Page 187 Figure 5-8 Removing an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure 5-8): Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-15...
Page 188 The (green) Pwr OK indicator on the front of the power supply should light. If the indicator does not light, see the Installation” section on page Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-16 Chapter 5 (Figure 5-9): “Troubleshooting the AC Power Supply...
Page 189: Troubleshooting The Ac Power Supply Installation
If the Pwr OK indicator remains off after checking all of the power sources, replace the power supply with a spare. If the spare power supply does not work, replace its PDU. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-17...
Page 190 Each AC power supply operating in the nominal range of 200 to 240 VAC requires a minimum service of 20 A, North America (or 13 A, international). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-18 Chapter 5...
Page 191: Removing And Replacing An Ac Pdu
Figure 5-10 Ejecting an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure 5-10): Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-19...
Page 192 Release the retention clip and disconnect the power cable from the AC power Step 5 connector on the horizontal trough (Figure 5-11). Figure 5-11 Disconnecting an AC Power Cord Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-20 OL-17441-01...
Page 193 Remove the (4) screws securing the AC PDU to the chassis and remove the PDU. Figure 5-12 Removing Rear AC Chassis Components Rear panel OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure AC PDUs AC horizontal trough Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-12): 5-21...
Page 194 PWR OK FAULT TEMP ILIM Power on the circuit breaker. Step 10 Plug the power supply cable into its AC outlet. Step 11 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-22 Chapter 5 Figure 5-12): Figure 5-11). (Figure...
Page 195: Removing And Replacing A Dc Pem
Removing and Replacing AC and DC Power Subsystem Components “Troubleshooting the AC Power Supply 5-17. Figure 5-14 shows the DC PEM components. DC PEM Components—2800 Watt F1LO F2LO RPF1 RPF2 FAIL INOK DCOK Handle Ejector lever Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-23...
Page 196 Slide the PEM out of its bay while supporting it with your other hand. The DC PEM weighs approximately 14 pounds (6.35 kg). Use two hands to Warning remove the power supply. Figure 5-15 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-24 (Figure 5-15): Removing a DC PEM...
Page 197 OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure “Troubleshooting a 2800 W DC PEM Installation” 5-26. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-16): 5-25...
Page 198: Troubleshooting A 2800 W Dc Pem Installation
If the indicator is still flashing after you perform the above checks, replace the power supply. During normal operation, this indicator remains off. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-26 The captive screw on the ejector lever is tightened securely.
Page 199 “Removing and Replacing a DC PDU” procedure 5-28. During normal operation, this indicator remains off. Step 8 of the “Removing and Replacing a DC PDU” 5-28. During normal operation, this indicator remains off. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-27...
Page 200: Removing And Replacing A Dc Pdu
Step 2 Warning To ensure that power remains off while you are performing this procedure, tape the circuit breaker switch in the off (0) position. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-28 Chapter 5 Maintaining the Router...
Page 201 Remove the clear plastic safety covers over the PDUs (see Step 4 OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure 5-17): Ejecting a DC PEM Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Figure 5-19). 5-29...
Page 202 To prevent injury and damage to the equipment, always remove the source DC Warning power cables and ground from the power shelf terminals in the following order: (1) negative (–), (2) positive (+), (3) ground. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-30 (Figure 5-18):...
Page 203 Remove the (4) screws securing the DC PDU to the chassis and remove the PDU. OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components – – -48/-60V – – -40A MAX (2x) -48/-60V -40A MAX (2x) (Figure 5-19): Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Ground 5-31...
Page 204 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 5-19 Rear DC Chassis Components Rear panel DC PDUs DC horizontal trough Clear plastic covers Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-32 OL-17441-01...
Page 205 DC horizontal trough. Be sure to install the replacement DC horizontal trough which has the correct voltage and warning labels attached to it. Step Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-19): (Figure 5-20):...
Page 206 Feed A2 – 48/60V RTN Feed A1 Replace the clear plastic safety covers over the PDUs and tighten the screws (see Step 9 Figure 5-19). Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-34 – – -48/-60V – –...
Page 207 OL-17441-01 Removing and Replacing AC and DC Power Subsystem Components (Figure “Troubleshooting a 2800 W DC PEM Installation” 5-26. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-21): 5-35...
Page 208: Removing And Replacing Cards From The Chassis
Removing and Replacing Cards from the Chassis This section contains the procedures to remove cards from the chassis. Figure 5-22 shows the slot locations of the various cards. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-36 OL-17441-01...
Page 209 Switch fabric and alarm card cage OL-17441-01 Removing and Replacing Cards from the Chassis Blower module Alarm display Slot Slot Slot Slot Slot Slot PEM1 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Slot Slot Slot Slot PEM2 5-37...
Page 210: Removing And Replacing Cards From The Line Card And Rp Card Cage
Slide the card out of the slot antistatic bag or other ESD-preventive container. Replace the card by reversing the procedures in Steps 1 and 2. Step 3 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-38 5-23a). 5-23b.)
Page 211 OL-17441-01 Removing and Replacing Cards from the Chassis MBUS ALARM A FAIL ALARM B ENABLE ALARM A ALARM B Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-39...
Page 212: Removing And Replacing Cards From The Switch Fabric And Alarm Card Cage
Loosen the captive screws on each side of the air filter door and swing the door Step 1 away from the switch fabric and alarm card cage Figure 5-24 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-40 Opening the Air Filter Door Chapter 5...
Page 213: Removing And Installing A Chassis
OL-17441-01 (Figure 5-25). Place the card directly into an antistatic bag or other ESD-preventive container. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing and Installing a Chassis 5-41...
Page 214: Removing A Chassis From The Equipment Rack
Disconnect RP cables connected to the console port, auxiliary port, or either of Step 7 the Ethernet ports, RJ-45 or MII. Label each of the RP cables before you disconnect the cables. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-42 Powering Off the Router, page Step 5...
Page 215 Remove the chassis air filter (see Step 12 page 5-5). OL-17441-01 Removing and Installing a Chassis Cleaning or Replacing the Chassis Air Filter, Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing and Replacing 5-38). Removing and 5-40). 5-43...
Page 216: Installing A Replacement Chassis In The Equipment Rack
5-5). Connect all line card and interface cables (see Step 7 Interface Cables, page Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-44 Chapter 5 Rack-Mounting the Router Chassis, Removing and Replacing an AC PEM, page 5-23).
Page 217: Packing A Defective Chassis For Shipment
Supplemental Bonding and Grounding Connections, page Step 8 Removing and Replacing an AC PDU, page Step 8 5-28. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Removing and Installing a Chassis Removing and Replacing a DC PDU, 3-26). 5-19.
Page 218 Chapter 5 Maintaining the Router Removing and Installing a Chassis Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 5-46 OL-17441-01...
Page 219: Appendix
Technical Specifications This appendix lists the Cisco XR 12410 router specifications. Router Specifications The Cisco XR 12410 router specifications are presented in four tables: Table • Table • Table • Table • OL-17441-01 A-1, “Physical Specifications” A-2, “AC Electrical Specifications”...
Page 220 • chassis: fully configured • using all card slots and 2 AC input power supplies Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Physical Specifications Value 37.5 in. (95.2 cm) 17.25 in. (43.8 cm) 19.0 in. (48.3 cm) including chassis rack-mount flanges and front door width 22.0 in.
Page 221 2800 W per DC power entry module –48 VDC nominal in North America –60 VDC nominal in the European Community (range: –40.5 to –72 VDC (–75 VDC FOR 5mS)) 40 A maximum (2x) Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Router Specifications...
Page 222 Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Contact your local sales representative for assistance. Cisco XR 12410 and Cisco XR 12810 Router Installation Guide DC Electrical Specifications Value Sufficient to supply the rated input current.
Page 223 Operating (halfsine): 21 in/sec (0.53 m/sec) Nonoperating (trapezoidal pulse): 20 G 52 in/sec (1.32 m/sec) Operating: 0.35 Grms Nonoperating: 1.0 Grms from3 to 500 Hz Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Router Specifications from 3 to 500 Hz (9.81 m/sec...
Page 224 Appendix A Technical Specifications Router Specifications Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 225: Appendix
The following page shows a sample site log page. You can make copies of the sample or design your own site log page to meet the needs of your site and equipment. OL-17441-01 A P P E N D I X Cisco XR 12410 and Cisco XR 12810 Router Installation Guide...
Page 226 Appendix B Site Log Date Description of Action Performed or Symptoms Observed Initials Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 227 Appendix B Site Log Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 228 Appendix B Site Log Cisco XR 12410 and Cisco XR 12810 Router Installation Guide OL-17441-01...
Page 229: I N D E X
3-14, 3-31, 5-40 asynchronous serial ports. See auxiliary port asynchronous serial ports See auxiliary port Cisco XR 12410 and Cisco XR 12810 Router Installation Guide I N D E X 1-35 4-35 2-31 4-35...
Page 230 3-10, 5-9 cable,twisted pair 2-20 cable management bracket 1-31 cable-management system recommendations 2-10 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide IN-2 cables 100BASE-T, maximum lengths AC-input power console port correct polarity, DC-input power shelf DC-input power...
Page 231 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Index 3-32 4-12 4-39 4-39 2-31, 3-43 3-36 3-26 2-22...
Page 232 See EMP prevention electrostatic discharge (ESD) EMC blank card filler panels EMI,prevention 2-20 EMP prevention 2-21 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide IN-4 environmental, monitoring, using commands Ethernet port cable connection (caution) connecting devices to description...
Page 233 RP card cage line card interface cable installation line card network interface cable, connecting line frequency, AC-input power supply 2-20 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Index 4-22, 4-30 1-11 1-33 4-18 4-18...
Page 234 1-18 physical specifications, Cisco XR 12000 series pinouts alarm card connector 3-44 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide IN-6 alarm display connector auxiliary port connector console port connector RJ-45 Ethernet connector (table) POS line card...
Page 235 3-32, 5-41 serial ports, asynchronous See auxiliary port; console port shock specifications, system show environment all command show environment command show environment table command Cisco XR 12410 and Cisco XR 12810 Router Installation Guide 2-18, 3-46 2-20 2-30 2-30 2-28 3-33...
Page 236 1-11 status LEDs 1-11 description switch fabric,clock and scheduler card description 1-10 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide IN-8 switch fabric and alarm card cage removing cards switch fabric and alarm card cage, removing cards system...
Page 237 SELV circuits 2-22 wiring bonding and grounding cable connection 3-26 interference 2-20 RJ-45 Ethernet port connections wiring guidelines 2-20 OL-17441-01 3-18 2-28 Cisco XR 12410 and Cisco XR 12810 Router Installation Guide Index IN-9...
Page 238 Index Cisco XR 12410 and Cisco XR 12810 Router Installation Guide IN-10 OL-17441-01...

This manual is also suitable for:

Xr 12810

Cisco XR 12410 Installation Manual

Product Overview

Chapter 1 Product Overview

Chapter 2 Preparing for Installation

Pre-Installation Considerations and Requirements

Chapter 3 Installing the Cisco XR 12410 Router

Installation Overview

Removing Components before Installing the Chassis

Removing Cards from the Chassis

Rack-Mounting the Router Chassis

Supplemental Bonding and Grounding Connections

Reinstalling Components after Installing the Chassis

Reinstalling Cards in the Chassis

Connecting Line Card Network Interface Cables

Connecting PRP Route Processor Cables

Connecting Alarm Display Card Cables

Connecting Power to the Router

Troubleshooting the Installation

Chapter 5 Maintaining the Router

Powering off the Router

Cleaning or Replacing the Chassis Air Filter

Removing and Replacing the Blower Module

Removing and Replacing AC and DC Power Subsystem Components

Removing and Replacing Cards from the Chassis

Removing and Installing a Chassis

Appendix

Technical Specifications

Appendix

Site Log

I N D E X

Quick Links

Troubleshooting

Related Manuals for Cisco XR 12410

Summary of Contents for Cisco XR 12410