Hatco POWERMITE PMG-100 Installation, Operating, Service And Parts Manual
Gas booster heater
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- Installation and operating manual (56 pages) ,
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POWERMITE
INSTALLATION, OPERATING, SERVICE AND PARTS MANUAL
WATER HEATERS FOR OTHER THAN RECREATIONAL VEHICLE INSTALLATION
CHAUFFE-EAU POUR INSTALLATION AUTRE QUE DANS DES VÉHICULES DE
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or death.
- Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
- Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
®
GAS BOOSTER HEATER
MODEL: PMG-100 & PMG-200
I&W #07.05.055.00
ONLY
LOISIR UNIQUEMENT
AVERTISSEMENT: Assurez-vous de
bien suivre les instructions données dans
cette notice pour réduire au minimum le
risque d'incendie ou d'explosion ou pour
éviter tout dommage matériel, toute
blessure ou la mort.
- Ne pas entreposer ni utiliser d'essence
ou ni d'autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur; ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
• Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le
fournisseur, appelez le service des
incendies.
- L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
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Table of Contents
Related Manuals for Hatco POWERMITE PMG-100
Summary of Contents for Hatco POWERMITE PMG-100
- Page 1 POWERMITE INSTALLATION, OPERATING, SERVICE AND PARTS MANUAL MODEL: PMG-100 & PMG-200 WATER HEATERS FOR OTHER THAN RECREATIONAL VEHICLE INSTALLATION CHAUFFE-EAU POUR INSTALLATION AUTRE QUE DANS DES VÉHICULES DE WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
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Page 2: Table Of Contents
The control compartment area is accessible from the front, which permits easy installation, even when near other equipment. Hatco Gas Booster Heaters are quality built for long life and rugged dependability. Dependability of the booster heater is preserved through proper, safe installation and operation. -
Page 3: Model Description
This system is designed to assure the availability of the proper temperature water at the heater outlet. All Hatco booster heaters are warranted to be free of defects in material and workmanship under normal use and service, and when installed in accordance with factory recommendations. -
Page 4: Specifications
NOTE: Capacity is reduced @ altitudes above 2000 feet (610 m). See HIGH ALTITUDE INSTALLATION & OPERATION section for sizing considerations. Form No. PMG-100/200M-0805 Input 105,000 BTUs/Hour. Output 84,800 BTUs/Hour = 24.8 kW Input 195,000 BTUs/Hour. Output 156,000 BTUs/Hour = 45.7 kW 155 pounds (70 kg) dry. -
Page 5: Dimensions
25-13/16 Power switch Power on lamp Reset safety switch lamp Figure 1. Top View SPECIFICATIONS Model A DIM. B DIM. PMG-100 27-7/16 2-15/16 PMG-200 35-15/16 5-11/16 1-13/16 11-1/16 25-3/4 31-1/4 6-5/16 Form No. PMG-100/200M-0805 25-7/8... -
Page 6: Booster Heater Sizing Chart
UC-CW6-WS, US-CW8-WS .......PMG-100 ..PMG-200... - Page 7 K-54, K-76, K-90, K-64, K-86, K-100 ......PMG-100 ..PMG-200...
- Page 8 SF-2RA, SF-2DRA, SD-2RA, SDRA, SDRA-PACK ......--- ..PMG-100...
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Page 9: Installation
Propane Installation Code, et CSA-C22.1 Electrical Code, et/ou aux codes locaux d’installation.} NOTE: In the Commonwealth of Massachusetts, Hatco Booster Heaters shall be installed by a licensed plumber and gasfitter. NOTE: The Commonwealth of Massachusetts requires that if a water treatment system is... - Page 10 Natural Gas and Propane Installation code, nécessitent un verrouillage réciproque de gaz raccordé au système de capot de ventilation.} Form No. PMG-100/200M-0805 The flow of air to the heater for combustion and ventilation must not be obstructed. Air vents on the bottom and side of the unit should never be blocked.
- Page 11 • The PMG-100 can operate at better levels than ANSI Z223.1 without manifold pressure setting adjustments or orifice changes up to the 8500 ft.
- Page 12 • This is a de-rate multiplier to use when sizing a gas booster for a given application. Take this value and multiply it by the GPH found on the Hatco sizing chart to ensure it will provide the capacity you need.
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Page 13: Plumbing
Hatco supplies valves constructed with brass working parts and heat resistant silicone seat discs for all booster heater models. WARNING Valves supplied by Hatco are designed for high temperature commercial operation. Do not substitute Hatco valves with valves designed for domestic water heaters. - Page 14 20 PSI, a pressure reducing valve with bypass must be installed in the hot water supply line to the booster heater. The valve supplied by Hatco has a built-in high pressure bypass which prevents excessive pressure build-up as the booster heats up.
- Page 15 PLUMBING CONNECTIONS Inlet Hatco Booster Heaters are designed to be connected with 3/4" pipe at the inlet pipe from the primary water heater. Water temperature from the primary water heater must be at least 110°F (43°C) and should not exceed 160°F (71°C). Minimum temperature differential between the inlet and outlet temperature must never be less than 20°F (11°C).
- Page 16 Figure 4 for exact locations. Not Supplied With Booster Heater Optional Accessory Figure 4. Plumbing Connections – PMG-100/200 Gas Booster Heaters Form No. PMG-100/200M-0805 To prevent water leakage and damage to the unit, the location for the temperature/pressure relief valve that is not used must be plugged.
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Page 17: Gas
Not Supplied With Booster Heater Optional Accessory Figure 5. PMG-100/200 Gas Booster Heaters Connected in Series Outlet Using a 3/4" union and piping, connect the booster heater water outlet to the dishwasher sanitizing rinse pipe connection. NOTE: Be certain the connection is made to the final rinse and not to the wash tank. - Page 18 A flexible sealant suitable for use with applied gas is recommended. Figure 6. Gas Hook-up and Pressure Tap Location and Piping Diagram. Form No. PMG-100/200M-0805 Gas line should be kept as short as possible, sized to furnish the rated BTU, and installed in a way to protect it from damage.
- Page 19 Operating Pressure Specifications at Manifold Gas Type Natural Propane/LP OVER See Figure 6 for hook-up location and pressure tap location. INSTALLATION Inches Water Column Minimum Maximum 10.5 11.0 13.0 Inches Water Column At Pressure Tap High Burn 10.0 Form No. PMG-100/200M-0805...
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Page 20: Electrical
INSTALLATION ELECTRICAL Components SUPPLIED WITH UNIT • 7/8" Hole Plugs The Hatco Gas Booster Heater operates on 120 VAC, 60 Hz, 15 amp, single phase service. All internal electrical connections have been made at the factory. Electrical Connections To connect the field wiring to the booster heater: 1. -
Page 21: Venting
VENTING The PMG-100 and PMG-200 may be vented by two methods, both of which have been tested for compliance with national safety standards for gas water heaters. Whichever method is used must comply with local codes. The installation of the... - Page 22 Form No. PMG-100/200M-0805 Figure 9. Typical Through-the-Wall Venting General Notes On Venting: • Whenever a vent pipe goes through a...
- Page 23 • Right angle adapter is provided to minimize radius of initial bend toward flue piping exceeds required for tight quarters. See Figure 10 for direction options. Figure 10. Right Angle Adapter Mounting Options. CAUTION INSTALLATION Form No. PMG-100/200M-0805...
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Page 24: Operation
éviter tout dommage matériel, toute blessure ou la mort. Form No. PMG-100/200M-0805 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT TRY TO LIGHT THE PILOT BY HAND. - Page 25 180°-185°F (82°-85°C) output @ 20 psi through the second cycle. NOTE: If this test does not proceed as described, contact the Hatco Corporation or your authorized service agent for technical assistance. 11. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance”...
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Page 26: Maintenance
If any problems are apparent, discontinue use of the heater and contact the Hatco Corporation or your authorized service agent. 5. Once a month check and clean (if necessary) all air inlet holes on the side or back of the unit. - Page 27 Disconnect wire leads from transformer at the power supply. (See Figure 9.) d. Remove mounting transformer in place. e. Remove transformer from unit and replace with new one. f. Reverse above procedure to re-install. Form No. PMG-100/200M-0805 fonctionne screws that hold...
- Page 28 Reverse above procedure to re-install. 7. Temperature/Pressure Relief Valve Replacement a. Shut off electrical power to the heater. Form No. PMG-100/200M-0805 b. Shut off water supply and open drain valve to remove water in the tank below the relief valve level.
- Page 29 Use a clean damp cloth, wipe interior of canister clean. NOTE: Make sure O-ring seal is properly placed in canister. f. Reverse above procedure to reinstall. (new part MAINTENANCE insulation around heat several rinse cycles machine. CHECK Form No. PMG-100/200M-0805...
- Page 30 Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco...
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Page 31: Wiring Diagram
16 AWG wires rated for at least 90°C (194°F). Si un des conducteurs utilise sur le terrain ou d’origine fourni avec l’appareil doit etre remplace, il doit etre remplace par un conducteur 16 AWG 90°C., ou l’equivalent. Form No. PMG-100/200M-0805... -
Page 32: Replacement Parts List
PMG-100 and PMG-200 GAS BOOSTER HEATER 34A, Form No. PMG-100/200M-0805 40A, 40B 27A, 27B other than those supplied by Hatco Corporation may result in damage to the unit or injury to personnel. Model Designation PMG-XXX P = Power M = Mite... - Page 33 PARTS COMMON TO ALL PMG-100 & PMG-200 MODELS ITEM DESCRIPTION 1 Low Water Cut Off Board 120V R02.01.210.00 2 Relay 24VAC Relay DPDT 3 Socket for Mini Relay 4A Sectional T-Block 30P Control 4B Sectional T-Block 8P Distribution 02.15.033.00 5 Tank High Limit, Manual Reset...
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Page 34: Hatco Limited Warranty
Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. - Page 35 NOTES Form No. PMG-100/200M-0805...
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Page 36: Authorized Parts Distributors
SOUTH CAROLINA 973-575-9145 Whaley Foodservice Repair W. Columbia 973-691-6300 HATCO CORPORATION (800) 558-0607 (414) 671-6350 Int’l. Fax (414) 671-3976 www.hatcocorp.com Part No. 07.04.244.00 Form No. PMG-100/200M-0805 TENNESSEE Camp Electric Memphis 901-527-7543 718-456-6544 TEXAS 718-386-2515 Stove Parts Supply Fort Worth 817-831-0381...