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Chamberlain ESTATE SERIES SW 2000-X3 Installation Manual

Estate series x3 controller board heavy duty high cycle swing gate operator
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X3
E S T A T E S E R I E S
INSTALLATION MANUAL
MODEL SW 2000-X3
HEAVY DUTY, HIGH CYCLE SWING GATE OPERATOR
MODEL SW 2000-X3 IS FOR VEHICULAR PASSAGE GATES
ONLY, NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE
3 YEAR WARRANTY
Serial # _____________________
(located on electrical box)
Installation Date ______________

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Summary of Contents for Chamberlain ESTATE SERIES SW 2000-X3

  • Page 1 E S T A T E S E R I E S INSTALLATION MANUAL MODEL SW 2000-X3 HEAVY DUTY, HIGH CYCLE SWING GATE OPERATOR MODEL SW 2000-X3 IS FOR VEHICULAR PASSAGE GATES ONLY, NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE 3 YEAR WARRANTY Serial # _____________________ (located on electrical box)

  • Page 3: Table Of Contents

    SAFETY SUMMARY ___________________________________________________________________1 BASIC INSTALLATION HINTS AND RULES ______________________________________________2 PART 1 SITE PREPARATION __________________________________________________________3 A. LOCATION AND LAYOUT ________________________________________________________________ 3 B. PAD AND MOUNT _______________________________________________________________________ 4 C. POWER WIRING_________________________________________________________________________ 5 D. LOOP DETECTORS AND PHOTO-SENSORS _________________________________________________ 5 E. TELEPHONE CONNECTION _______________________________________________________________ 5 F.
  • Page 4 TABLE OF FIGURES Figure 1. Gate Operator Layout Options____________________________________________________ 3 Figure 2. Pad and Mount. _______________________________________________________________ 4 Figure 3. Photo-Sensor Layout ___________________________________________________________ 6 Figure 4. AC Wiring____________________________________________________________________ 7 Figure 5. Gate Direction and UPS Low Battery Switch Locations. ________________________________ 8 Figure 6.
  • Page 5 The LiftMaster Gate Operator Model SW 2000-X3 The LiftMaster Gate Operator model SW 2000-X3 is a full featured, commercial swing gate operator with a telephone interface. The gate operator contains the following features: • Satisfies U.L. 325 requirements for primary (motor current) and secondary (photo) obstruction senses.

  • Page 7: Safety Summary

    It is important for everyone involved in the installation and operation of the Gate Operator to read the following warnings. 1. READ AND FOLLOW ALL INSTRUCTIONS. Improper installation of a gate operator can result in a dangerous system. SAVE THESE INSTRUCTIONS. 2.

  • Page 8: Basic Installation Hints And Rules

    BASIC INSTALLATION HINTS AND RULES READ THIS SECTION CAREFULLY BEFORE BEGINNING YOUR INSTALLATION. 1. UNDERSTAND THE SYSTEM AND INSTALLATION SITE THOROUGHLY. The SW 2000 is a flexible and reliable gate operator system, but the quality of service depends directly on the quality of installation. Please read these instructions carefully and study the applicable diagrams before planning your installation.

  • Page 9: Part 1 Site Preparation

    PART 1 SITE PREPARATION A. LOCATION AND LAYOUT Figure 1. Gate Operator Layout Options Doc 01-20099 3 of 42...

  • Page 10: Pad And Mount

    • Left Gate and Right Gate are determined by looking from inside the complex toward the street. • Figure 1 shows a typical Bi-Parting gate in standard and compact installations. 1. Always install gate operators inside of the fence line, NEVER on the public side of the fence.

  • Page 11: Power Wiring

    C. POWER WIRING 1. Provide a separate conduit stub for the AC power. 2. Each gate operator requires a 115 VAC 20 AMP single phase circuit NOTE: Master and Slave units each require separate circuits to prevent false overcurrent faults (see X3 Series Master/Slave Systems). 3.

  • Page 12: Part 2 Sy Stem Installation

    PART 2 SYSTEM INSTALLATION A. GATE AND PHOTO-SENSOR LAYOUT Figure 3. Photo-Sensor Layout 6 of 42 Doc 01-20099 Rev F...

  • Page 13: Mounting Gate Operator

    The installation shown in Figure 3 is a suggested layout using emitters and receivers. Any UL-approved photo-sensors are acceptable, but they must cover the entire area of gate travel to be effective. Install photo-sensors in three Coverage Areas as shown in Figure 3. Coverage Area A- Inside-Open Coverage: Inside the gate, from the gate post(s) to the gate fully open position(s).

  • Page 14: Running Input Wiring

    D. RUNNING INPUT WIRING Route but do not connect input wires at this time. If inputs are connected now, the gate operator may activate at random during installation, potentially injuring installation personnel. 1. Remove the plastic control box cover. 2. Run wires from input components conduits and Master/Slave conduits into control box.

  • Page 15: Power Up Procedure

    F. POWER UP PROCEDURE If gate is positioned at the 'open' limit, gate will automatically close if Relcose Timer is enabled and power is switched on. Position gate either at the closed limit or at no limit when preparing to switch power on. Always use extreme caution and follow all warning in the Safety Summary.

  • Page 16: Gate Arm Installation

    H. GATE ARM INSTALLATION NOTES: 1. All dimensions are measured from one pivot point to the next pivot point. 2. The dimensions shown above are only recommended settings. Your installation may require different dimensions. 3. The SW 2000-X3 can be installed without welding. The anchor, swing arm and drag link may be attached using the supplied hardware only, welded, or bolted and welded.

  • Page 17: Setting Limit Cams

    I. SETTING LIMIT CAMS • Adjust the limit cams by loosening the clamp and rotating the cams. The cams rotate with the swing arm shaft, so small adjustments are magnified by the length of the gate. • Use manual controls to move the gate during limit cam adjustment. •...

  • Page 18: Figure 9. Setting Left Gate Limit Cam

    2. SETTING LEFT GATE LIMIT CAMS Top Limit Cam Top Limit Switch 1. Make sure that switch S2 is set to the "Left" position. 2. Turn on gate operator power switch. 3. Using manual OPEN and STOP, move the gate to its proper open limit position. 4.

  • Page 19: Gate Sensitivity Adjustments

    J. GATE SENSITIVITY ADJUSTMENTS The gate operator monitors both average and peak motor current. When the gate encounters an obstruction, the gate operator senses the change in motor current and reverses the gate. Three sensitivity adjustments must be set for each installation: •...
  • Page 20 Left Gate Motion Adjustment (R160) 1. Open the gate fully, then initiate closing the gate. 2. Wait 4 to 5 seconds, then lightly "bump" the leading edge of the gate to simulate an obstacle. 3. If the gate does not stop or back up, reopen the gate and adjust the pot slightly counterclockwise.

  • Page 21: Connecting Input Wiring

    K. CONNECTING INPUT WIRING LOOP SENSOR OUTSIDE INTERRUPT SENSE GROUND LUG EXTERNAL GROUND (SEE SITE PREPERATION) Rev F LOOP LOOP LOOP SENSOR SENSOR SENSOR INSIDE SHADOW SENSE EXIT SENSE INTERRUPT SENSE Figure 11. Control Board Wiring Doc 01-20099 1390F6 15 of 42...
  • Page 22 IMPORTANT: Before proceeding, see NOTES below. 1. Wire all external control devices to their connections on the control board as shown. See Appendix A for details on how each control input affects the gate operator. 2. Connect the Master/Slave interconnect cable (see Master/Slave Systems for X3 Series Gate Operators, Part 1).

  • Page 23: Basic Gate Operator Programming

    L. BASIC GATE OPERATOR PROGRAMMING Even if you plan to program the gate operator by telephone, you may want to enter some immediate instructions during installation. The following list of instructions will help you set basic controls so the gate will operate properly until you have time for full programming, either directly or by telephone.

  • Page 24: Post Installation Procedures

    M. POST INSTALLATION PROCEDURES 1. Setup 1. Turn on the main power at the gate operator's circuit breaker. 2. Verify that switch S2 (the Gate Open Direction switch) is set to the correct position. 3. Turn on the unit power switch. 2.
  • Page 25 6. Alternate Action If Alternate Action has been selected so that CYCLE or RADIO commands both open and close the gate: Activate the CYCLE command, wait until the gate is fully open, then activate the CYCLE command again. The gate should close, verifying Alternate Action operation.

  • Page 26: Figure 12. Photo-Sensor Coverage Areas

    10. Photo-Sensors (Secondary Obstruction Sensing per UL 325 Requirements) Refer to above figure for Photo-Sensor coverage areas. Coverage Area A (Inside-Open Coverage): While the gate is moving, put your hand or arm through the Inside Photo-Sensor beam. The gate should stop. The gate should restart when the obstruction (your hand) is removed.
  • Page 27 11. Interrupt Bar (Edge Sensor) While the gate is opening, push on the Interrupt Bar (Edge Sensor). The gate should stop and reverse a few inches. 12. Maglock Verify that the Maglock activates when the gate is fully closed. RevMF Doc 01-20099 21 of 42...

  • Page 28: Final Assembly Of Gate Operator

    N. FINAL ASSEMBLY OF GATE OPERATOR Figure 13. Gate Operator Final Assembly 1. Turn off power to the gate operator at the circuit breaker and wait for one minute. ♦ Refer to Figure 13, above, to perform the following instructions. 2.

  • Page 30: Part 3 Liftmaster Loop Detector Boards (Optional)

    PART 3 LIFTMASTER LOOP DETECTOR BOARDS (OPTIONAL) The gate operator model SW 2000-X3 has connectors for four LiftMaster-supplied loop detector add-on boards. These boards simply plug into the control board and interface with Interrupt, Shadow and Exit loop sensors. The add-on boards can be ordered pre-installed, or can be installed in existing model SW 2000-X3 units.

  • Page 31: Part 4 Troubleshooting And Maintenance

    TROUBLESHOOTING AND MAINTENANCE A. TROUBLESHOOTING This section is designed to help you troubleshoot your unit(s) with a minimum. Below are some hints to help: Test the Operator Quick Reference List of Faults and Methods to Resolve Quick Reference List of Faults and Causes Testing Control Board inputs: To test an input, connect the input terminal to the COMMON terminal on the Control Board and verify that its LED turns on momentarily.
  • Page 32 4. THE CONTROL BOARD RESETS RIGHT AFTER GATE STARTS MOVING 1. Low AC voltage. 2. Inadequate and undersized power wiring between the main circuit breaker and the gate operator. 5. GATE STOPS AND REVERSES IMMEDIATELY AFTER IT STARTS 1. A Fault has occurred. Mostly in cold weather or mornings: 2.
  • Page 33 13. GATE DOES NOT CLOSE AUTOMATICALLY 1. Reclose timer is disabled. 2. The entry system is connected to Manual Open input. 3. An input is continuously activated (stuck). 14. ALTERNATE ACTION DOES NOT WORK 1. ATG and Reclose Timer are enabled. 2.

  • Page 34: Fault List

    Units are not synchronized: Improper Master/Slave program settings. One gate braking to stop causes a fault in the other (moving) gate: 1. Both units are wired to the same circuit breaker. 2. Undersized power wires. B. FAULT LIST The following conditions can cause a fault: 1.

  • Page 35: Faults And Their Causes

    C. FAULTS AND THEIR CAUSES 1. IF OBSTRUCTION LED IS ON 1. The gate is blocked by an object. 2. OBSTRUCTION or STARTUP adjustment is set too low. 3. Cold weather: frozen motor or frozen gate wheels. 4. The Maglock does not disengage from the gate at the start of gate opening. 5.

  • Page 36: Maintenance

    D. MAINTENANCE To avoid injury, always turn off the unit power switch before working on gate. Regularly performance of preventive maintenance is essential for reliable system operation because it corrects small problems before they turn into emergencies. LiftMaster recommends performing preventive maintenance every 6 to 12 months, depending upon the amount of gate usage.

  • Page 37: Figure 18. Gate Operator Disassembly And Assembly

    PREVENTIVE MAINTENANCE INSTRUCTIONS Figure 18. Gate Operator Disassembly and Assembly. ♦ Refer to Figure 18, above, to perform the following instructions. 1. Turn off power to the gate operator at the circuit breaker and wait for one minute. 2. Inspect Gate Arm (Swing Arm Cap Assembly, Swing Arm and Drag Link Assembly) for wear and hardware tightness.
  • Page 38 The following table is provided to help you keep a record of the maintenance schedule. Write the inspection date in the left-hand box and check ( ) the boxes across as you perform your maintenance procedures. MAINTENANCE SCHEDULE TABLE Date Arm Gate Chain Sprocket Limit Belt Pulleys Gear Control...

  • Page 39: Appendix Asystem Operation Reference

    SYSTEM OPERATION REFERENCE CONTROLS, INDICATORS, INPUTS AND ADJUSTMENTS For control and indicator locations, refer to Figure 11. For detailed explanations of the Gate Operator's various, controls, indicators, inputs and adjustments, refer to the following pages. CONTROLS KEYPAD The 12-key keypad is used for local operation, programming and service.
  • Page 40 FUNCTIONAL INPUTS – The term "activation" means closing an input circuit (via a relay or switch), and may NOTES: be momentary or continuous. Momentary activations are superceded by any command. Continuous activations are superceded only by an overriding command. — — — — Activating any command when gate is at the open limit stops the Reclose Timer. When the command (except Manual CLOSE and STOP) is cleared, the Reclose Timer is reset.
  • Page 41 INSIDE/OUTSIDE INTERRUPT LOOP DETECTOR (TB16) IF GATE TYPE IS SWING OR LINEAR (ATG IS NOT FUNCTIONAL): Inside Interrupt Loop: Activation stops an opening or closing gate and deactivation opens the gate. Outside Interrupt Loop: Activation opens a closing gate. IF GATE TYPE IS SLIDE OR BARRIER AND ATG IS DISABLED: Inside Interrupt Loop: Activation opens a closing gate.
  • Page 42 EXIT SENSE RADIO INPUT (TB6) RADIO RECV Convenience terminals provide power and contact connection for a radio receiver. Activation is the same as CYCLE. OBSTRUCTION ALARM (TB17) Relay contacts close to provide 24DC alarm power if the gate has two consecutive obstruction faults.
  • Page 43 ADJUSTMENTS OBSTRUCTION Adjustable pot controls gate sensitivity to blockages by the RIGHT (R69) instantaneous rise in motor current. When the limit is exceeded, the gate stops and reverses a programmed distance (a minimum of 2 inches). OBSTRUCTION Adjustable pot controls gate sensitivity to blockages by the LEFT (R160) instantaneous rise in motor current.

  • Page 44: Appendix B: Sw 2000-X3 Parts List

    APPENDIX B: SW 2000-X3 PARTS LIST ITEM # PART NAME X3 CONTROLLER BOARD CONTROL BOX COVER C WASHER 3/4" OD, 7/8" ID ALARM ASSY. • ALARM BRACKET SW 2000 MOTOR ASSY. • 2.5" PULLEY MOTOR CABLE ASSY. 31" V-BELT 1/2 " WIDE DPST SWITCH CONTROL BOX ASSY.

  • Page 45: Figure 19. Exploded View

    01-20099F4 Figure 19. Exploded View 39 of 42 Doc 01-20099 Rev F...

  • Page 46: Glossary

    AC: Alternating Current. An electric current or voltage that reverses direction at regular intervals. Alternate Action: Ability to open and close the gate with one command. Arc: The area that is swept by a swing gate from fully closed to fully open position. ATG: Anti-tailgating refers to a method of immediately closing an opening gate behind a vehicle so that an unauthorized vehicle can not follow the authorized vehicle through the gate.

  • Page 47: Fcc Requirements

    FCC REQUIREMENTS INSTALLATION When you are ready to install this system, call your telephone company and give them the following information: 1. The telephone number of the line to which you will connect the system. 2. The FCC registration number for the system, which is DS83E7 - 17196 - ALE. 3.

  • Page 48: Notice To Canadian Users

    NOTICE TO CANADIAN USERS NOTICE: The Industry Canada label identifies certified equipment. equipment meets telecommunications network protective, operation and safety requirements as prescribed in the appropriate Terminal Equipment Technical Requirements document(s). guarantee the equipment to the user’s satisfaction. Before installing this equipment, users should ensure that it is permissible to be connected to the facilities of the local telecommunications company.

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