Chamberlain POWER DRIVE PD432D 1/2 HP Owner's Manual

Chamberlain POWER DRIVE PD432D 1/2 HP Owner's Manual

1/2hp garage door opener

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GARAGE DOOR OPENER
Model PD432D 1/2 HP
For Residential Use Only
Owner's Manual
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System
properly aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the front panel of your opener.
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlain.com
®
is connected and

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Summary of Contents for Chamberlain POWER DRIVE PD432D 1/2 HP

  • Page 1 ■ Periodic checks of the opener are required to ensure safe operation. ■ The model number label is located on the front panel of your opener. The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.com ®...
  • Page 2: Table Of Contents

    8-11 Using your garage door opener ....30 Using the wall-mounted door control ....31 To open the door manually .
  • Page 3: Preparing Your Garage Door

    To prevent damage to garage door and opener: • ALWAYS disable locks BEFORE installing and operating the opener. • ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage. Tools needed During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
  • Page 4: Planning

    Planning Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
  • Page 5 Planning (Continued) ONE-PIECE DOOR INSTALLATIONS • Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 12. • Depending on your door’s construction, you may need additional mounting hardware for the door bracket (Step 12).
  • Page 6: Carton Inventory

    Carton Inventory Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Multi-Function Door Control Panel...
  • Page 7: Hardware Inventory

    Hardware Inventory Separate all hardware and group as shown below for the assembly and installation procedures. Sleeve (2) Carriage Bolt Wing Nut 1/4"-20x1/2" (2) 1/4"-20 (2) Lag Screw 5/16"-9x1-5/8" (2) Lag Screw 5/16"-18x1-7/8" (2) Clevis Pin 5/16"x2-3/4" (1) ASSEMBLY HARDWARE Clip (2) Hex bolt 1/4-20x7/16"...
  • Page 8: Assembly

    Assemble the Rail To avoid installation difficulties, do not run the garage door opener until instructed to do so. 1. Open the rail carton and remove the contents onto a level work surface. Keep it clean and free of debris while you are working.
  • Page 9 Assemble the Rail (continued) 3. Attach rail support braces to the back rail. Loosely insert 1/4-20x7/16" hex bolts into the aligned holes of the end rail and rail support brace (Figure 1). Do not finger tighten. 4. Extend the drive screw a few inches from the center rail, and slide the sleeve onto the long journal (Figure 2).
  • Page 10: Fasten The Rail To The Motor Unit And Install The Trolley

    ASSEMBLY STEP 2 Fasten the Rail to the Motor Unit and Install the Trolley NOTE: To aid in assembly and installation, replace the foam packing around the motor unit. Remove it after Installation Step 4. 1. Working on a level surface, align the rail assembly with the motor unit, as shown.
  • Page 11: Attach The Rail Brackets

    4. Disable ALL locks and remove all ropes connected to garage door BEFORE installing opener to avoid entanglement. 5. Install garage door opener 7 feet (2.13 m) or more above floor. 6. Mount emergency release handle 6 feet (1.83 m) above floor.
  • Page 12: Determine The Header Bracket Location

    INSTALLATION STEP 1 Determine the Header Bracket Location WARNING To prevent possible SERIOUS INJURY or DEATH: • Header bracket MUST be RIGIDLY fastened to structural CAUTION support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall.
  • Page 13: Install The Header Bracket

    INSTALLATION STEP 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall.
  • Page 14: Attach The Rail To The Header Bracket

    Header Wall Header Bracket Header/Rail Bracket Rail Garage Door HARDWARE SHOWN ACTUAL SIZE Clevis Pin 5/16"x2-3/4" INSTALLATION STEP 3 Attach the Rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base.
  • Page 15: Install The Protector System

    6" (15 cm) max. above floor Facing the door from inside the garage ® Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor. To prevent SERIOUS INJURY or DEATH from a closing garage door: •...
  • Page 16 INSTALLING THE BRACKETS Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be installed in one of three ways, as follows.
  • Page 17 MOUNTING AND WIRING THE SAFETY SENSORS • Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension.
  • Page 18: Position The Opener

    • The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point. To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door. Door...
  • Page 19: Hang The Opener

    INSTALLATION STEP 6 Hang the Opener Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided (see accessories).
  • Page 20: Install The Door Control

    CAUTION INSTALLATION STEP 7 Install the Door Control Locate door control within sight of door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from moving parts of door and door hardware. The installation surface must be smooth and flat.
  • Page 21: Install The Lights

    4-1/2 minutes when power is connected. Then the lights will turn OFF. • Reverse the procedure to close the lens. • Use A19, standard neck garage door opener bulbs for replacement. NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the endpanel or light socket.
  • Page 22: Electrical Requirements

    WARNING INSTALLATION STEP 10 Electrical Requirements CAUTION To avoid installation difficulties, do not run the opener until Step 11 below. To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin.
  • Page 23: Fasten The Door Bracket

    INSTALLATION STEP 12 Fasten the Door Bracket Follow instructions which apply to your door type as illustrated below or on the following page. A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.
  • Page 24 ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also. • Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.
  • Page 25: Connect Door Arm To Trolley

    INSTALLATION STEP 13 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on the following page. SECTIONAL DOORS ONLY • Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley.
  • Page 26: Connect The Door Arm To The Trolley

    ALL ONE-PIECE DOORS 1. Assemble the door arm, Figure 4: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). • With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4"...
  • Page 27: Adjustment

    ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which the door will stop when moving up or down. To operate the opener, press the Door Control push bar. Run the opener through a complete travel cycle. •...
  • Page 28: Adjust The Force

    ADJUSTMENT STEP 2 Adjust the Force Force adjustment controls are located on the back panel of the motor unit. Force adjustment settings regulate the amount of power required to open and close the door. If the forces are set too light, door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction.
  • Page 29: Test The Safety Reversal System

    The door will not move more than an inch (2.5 cm), and the opener lights will flash. The garage door opener will not close from a remote if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed).
  • Page 30: Operation

    13. ALL repairs to cables, spring assemblies and other hardware, all of which are under EXTREME tension, MUST be made by a trained door systems technician. 14. ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers. SAVE THESE INSTRUCTIONS.
  • Page 31: Using The Wall-Mounted Door Control

    Using the Wall-Mounted Door Control THE MULTI-FUNCTION DOOR CONTROL Press the lighted push button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening. Light feature Press the Light button to turn the opener light on or off.
  • Page 32: Care Of Your Garage Door Opener

    CARE OF YOUR OPENER LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the first year of operation. Pages 27 and 28 refer to the limit and force adjustments. Only a screwdriver is required.
  • Page 33: Having A Problem

    Sensor (Amber Indicator Light) 5. My lights will not turn off when door is open: • The garage door opener is equipped with a security light feature. This feature activates the light on when the safety sensor beam has been obstructed. Refer to Operation section;...
  • Page 34: Diagnostic Chart

    LED or Diagnostic "Learn" Button Your garage door opener is programmed with self-diagnostic capabilities. The “Learn” button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult Diagnostic Chart below. Symptom: One or both of the Indicator lights on the safety sensors do not glow steady.
  • Page 35: Programming

    The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.
  • Page 36: To Add, Reprogram Or Change A Keyless Entry Pin

    To Add, Reprogram or Change a Keyless Entry PIN NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE “LEARN” BUTTON 1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds.
  • Page 37: Repair Parts

    REPAIR PARTS Rail Assembly Parts Installation Parts PART 41A5273-14 950D 10A20 29B137 41A2828 41B4494-1 41A4353 41A5047 41A5034 178B34 12B776 178B35 41A5266-1 41A4675-7 114A3328 114A3328SP Owner’s manual - Spanish KEY PART NO. NO. DESCRIPTION 81C275 Rack 41A6263 Hardware bag (includes sprocket coupling) 12B890 Left rail bracket 12B900...
  • Page 38: Motor Unit Assembly Parts

    Motor Unit Assembly Parts PART DESCRIPTION 31C568 Drive shaft cover 41B4245 Line cord 30B620 Capacitor – 1/2 41A3150 Terminal block w/screws 41D4671 Limit switch assembly 41A6241 Motor drive assy. complete 20B21-1 Drive belt 41C4672 Screw drive RPM kit PART 41A4837-1 41A6635 41A6634 41AS050R2 Receiver logic board assy.
  • Page 39: Accessories

    Enables homeowner to turn on a lamp, television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security✚ remote. Extension Brackets: (Optional) For safety sensor installation onto the wall or floor.
  • Page 40: Repair Parts And Service

    The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase [and that the motor is free from defect in materials and/or workmanship for a period of 10 years from the date of purchase].

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Power drive pd432d

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