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Original Issue Date: 2/17
Model: 15- -60REOZK with Decision-Makerr 3000 Controllers Only
Market: Industrial
Subject: Electronic Governor Kit GM90661-KP1
Introduction
The electronic governor kit provides isochronous
governing by using the signal over CAN to control the
current input to the actuator. This kit is intended for use
with units having the Decision-Makerr 3000 controller
only.
Note: The
electronic
unprogrammed
adjustments.
After installation, the governor
requires downloading software and changes to
the default settings.
The electronic governor kit includes an:
Actuator (locate on top of injection pump).
D
Electronic governor (locate inside the junction box).
D
See Figure 1 for specifications.
Supports
Operating Temperature --40_ to 85_C (--40_ to 185_F)
Power Input
Output to Actuator
Auxiliary Outputs
Figure 1 Governor Specifications
Read the entire procedure before beginning. Install the
software onto a PC. Carefully follow these instructions
and any additional instructions that appear on the
screen during the download procedure.
instructions provided here assume you know how to
operate a PC.
Loading incorrect or incomplete files may cause
permanent damage to the governor controller's logic
circuit board. Verify that the downloaded files contain
the settings for your specific generator set and engine.
Do not attempt to modify the data files.
INSTALLATION INSTRUCTIONS
governors
are
shipped
and
have
no
manual
Specs
CAN/J1939 bus interface
9--30 VDC,
Reverse polarity protected
Pulse--width--modulated, 6 A max.
200 mA max.
Required Tools and Equipment
Obtain the APECS Programming Interface Harness Kit
GM100177-KP1. See Figure 2.
Figure 2 Interface Harness
A PC with SiteTechtsoftware is required to make the
electronic governor functional. Use your SecurID to
access Kohler Power Resource Center, click on the
TechTools button, and follow the instructions to
download the files.
Software Operation Manual for more information.
A PC with Kohler ACT Tool software is also required
to make the electronic governor functional. Use your
SecurID to access Kohler Power Resource Center, click
on the TechTools button, and follow the instructions to
download the files.
Have two 8 mm wrenches available for adjusting the
throttle arm, a TP Torx Plusr driver for removing the
actuator cover, and a flex joint/universal joint for
The
installing the actuator.
Torx Plusr is a registered trademark of Acumentr Intellectual
Properties, LLC.
TT-1701 2/17
Refer to TP-6701 SiteTecht
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Summary of Contents for Kohler 15-60REOZK
- Page 1 Operating Temperature --40_ to 85_C (--40_ to 185_F) Software Operation Manual for more information. 9--30 VDC, Power Input A PC with Kohler ACT Tool software is also required Reverse polarity protected to make the electronic governor functional. Use your Output to Actuator Pulse--width--modulated, 6 A max.
-
Page 2: Safety Precautions
Safety Precautions Disconnect the generator set engine starting battery(ies), negative (--) lead first. WARNING If equipped with an enclosure, remove enclosure doors as needed to service the engine. Install the actuator. Before removing the mechanical governor head and Accidental starting. replacing it with the actuator (324516), clean the Can cause severe injury or death. - Page 3 Figure 3 Actuator Screws (qty. 3) Figure 5 Actuator (Cover Design Similar) Figure 4 Actuator Note: To prevent any damage, properly install the metering valve drive coupling to the governor linkage on the pump as described below. Figure 6 Actuator (Cover Design Similar) Install the new cover seal (part of the actuator 2.11 Connect the two leads to the two screws at the components) into the groove of the integrated...
- Page 4 Remove the air cleaner cover. using 2 each screws (M933-06030-60, plain washers (M125A-06-80), and nuts (M6923-06-80. Remove the air cleaner element. Figure 7 (15--30REOZK) Figure 8 (40--60REOZK). Remove the air cleaner base. Connect governor harness GM90770 to terminal strip TB12 in the junction box using Figure 9. Do Install the governor kit.
- Page 5 TT-1701 GM90770 Figure 9 Electronic Governor Wiring Diagram and Wiring Harness GM90770, Typical Connect the grey male connector on the interface harness to the grey receptacle on the electronic governor. See Figure 10. Connect the grey female connector on the interface harness to the grey connector on the existing harness inside the junction box.
- Page 6 4.10 Turn the toggle switch (on the interface harness) to ON ( I ). See Figure 10. Figure 15 Main Screen 4.11 Start the Kohler ACT Tool on the personal 4.14 Select the appropriate calibration file for your computer and accept the license agreement. See particular model and select “OPEN”.
- Page 7 (1800 rpm for 60 Hz units.) Reconnect the generator set engine starting battery, negative (--) lead last. 4.21 Close the Actuator Throttle Arm window, then close the Kohler ACT Tool program on the Reconnect power to the battery charger, if personal computer. equipped.
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Page 8: Parts List
If equipped with an enclosure, remove enclosure doors as needed to service the engine. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.