Empire Comfort Systems DV-55IP Installation Instructions And Owner's Manual

Fan type direct vent wall furnace

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Installer: Leave this manual with the appli-
ance.
Consumer: Retain this manual for future refer-
ence.
This appliance may be installed in an after-
market, permanently located, manufactured
home (USA only) or mobile home, where not
prohibited by state or local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
WARNING: If not installed, operated and
maintained in accordance with the manufactur-
er's instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
12432-9-0107

INSTALLATION INSTRUCTIONS

OWNER'S MANUAL
AND
FAN TYPE

DIRECT VENT

WALL FURNACE
MODEL
DV-55IP
EFFECTIVE DATE
JANUARY 2007
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
Page 1

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Summary of Contents for Empire Comfort Systems DV-55IP

  • Page 1: Installation Instructions

    FAN TYPE DIRECT VENT WALL FURNACE MODEL DV-55IP EFFECTIVE DATE JANUARY 2007 Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ...3 Safety Information for Users of LP Gas ...4 Requirements for Massachusetts ...5 Introduction ...6 Specifications ...6 Gas Supply ... 7-8 Clearances ...8 Installation Instructions ... 9-11 Lighting Instructions ...12 Pilot Flame Characteristics ...13 Main Burner Flame Characteristics ...13 Wiring ...14 Service and Maintenance Suggestions ...
  • Page 3: Important Safety Information

    • DO NOT put anything around the furnace that will obstruct the flow of combustion and ventilation air. • DO keep the appliance area clear and free from combus- tible material, gasoline and other flammable vapors and...
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precau- tions which can protect both you and your family from an accident.
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 6: Introduction

    2. Installer must have owner fill out and mail warranty card supplied with furnace. 3. Installer should show owner how to start and operate furnace and thermostat. Warning: Any change to this furnace or its control can be dangerous.
  • Page 7: Gas Supply

    Locating Gas Supply The gas line can enter the unit either through the floor or outside wall. The gas line opening should be made at this time. Location of the opening will be determined by the position of floor joists and the valve and union used for servicing.
  • Page 8: Clearances

    4 inches in depth but the minimum 4 1/2 inches vent/air intake system wall depth must be maintained. Example: If furnace is recessed into the wall at a depth of 4 inches, the minimum wall depth must be 8 1/2 inches.
  • Page 9 Locating Wall Opening The furnace is to be located on an outside wall. Locate wall studs so that wall opening will be located between wall studs. The furnace is 16 inches in width and normal 16 inches on center studs will not allow the furnace to be recessed into the wall unless a stud is repositioned.
  • Page 10: Installation Instructions

    Attaching Furnace to Wall Refer to Figure 4 for the location of the 7 1/2" diameter wall opening for the furnace. After the wall opening has been located and cut, position flue outlet on furnace in center of wall opening. When attaching furnace to the wall remove that portion of baseboard and molding on the wall which is behind the furnace.
  • Page 11: Installation Instructions

    12432-9-0107 Warning: When vinyl siding vent kit, DV-822 or 2" x 4" framing is added to an existing installation (furnace is installed) do not attempt to add sections of pipe to the flue outlet tube or air inlet tube. An air tight seal is required for both tubes.
  • Page 12: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot.
  • Page 13: Pilot Flame Characteristics

    The flame will be correct if the factory-set pressure and orifice opening are used. After the furnace has been operating, the burner ports may be blocked by foreign matter carried in by combustion air. Therefore, cleaning of the burner may be needed for proper flame.
  • Page 14: Wiring

    Page 14 12432-9-0107...
  • Page 15: Service And Maintenance Suggestions

    2. Inlet gas pressure. 3. The 24 volt system. 4. Type of gas being used and that shown on the rating label. The Service Department at Empire Comfort Systems, Inc. may be contacted to assist in servicing furnace or call a qualified serviceman.
  • Page 16 TRIAL FOR IGNITION Pilot Ignition Following call for heat (system start on S8600H), the module energizes the first main valve operator. The first main valve opens, which allows gas to flow to the pilot burner. At the same time, the electronic spark generator in the module produces a 13,000 volt spark pulse output (at 25 pf load).
  • Page 17: Troubleshooting

    1/8 inch Arc 1/8 inch or longer Step 4: Check pilot flame current. A. Turn off furnace at thermostat. B. Disconnect main valve wire from the TH or MV terminal on the gas control. C. Disconnect ground wire from GND (BURNER) terminal at module.
  • Page 18: Troubleshooting

    S8600H TROUBLESHOOTING GUIDE START Note: Before troubleshooting, familiarize yourself with the startup and checkout procedure. Turn gas supply off Turn thermostat to call for heat. Power to module. (24 VAC nominal) Spark across Igniter/sensor gap. Turn gas supply on. Pilot burner lights? Spark stops when pilot is lit? Main burner lights?
  • Page 19: How To Order Repair Parts

    Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Shipments contingent upon strikes, fires and all causes beyond our control. Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, IL 62222-0529 PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
  • Page 20: Parts View

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