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Campbell Hausfeld WT6100 Operating Instructions Manual

Campbell hausfeld operating instructions tig torch wt6100
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Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Figure 1 - Welder Components and
Controls
Description
The WT6100 TIG torch allows you to
convert your Arcitech 110 inverter
technology welder to a TIG (GTAW)
welder. TIG stands for Tungsten Inert
Gas. GTAW is Gas Tungsten Arc
Welding. TIG is also commonly call
Heliarc
®
welding, but Heliarc
name of the Linde Company, not a
process. Heliarc
®
comes from Helium
Arc Welding, as helium is an inert gas
used to keep impurities from the weld.
Today most TIG welding is done with
100% Argon shielding gas.
TIG welding gives the most beautiful
and clean welds with the most
precision and control. It is the best
process for welding dissimilar size items
together. The drawback to TIG welding
is that it takes a high skill level, and it is
slow.
TIG welding is often used in welding
Aluminum, however welding
Aluminum with TIG requires an AC
high frequency power source. The
Campbell Hausfeld Arcitech 110 has DC
only output, so it can not weld
Aluminum with the TIG process.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2003 Campbell Hausfeld/Scott Fetzer
2
Figure 2
Unpacking
When unpacking, inspect carefully for
any damage that may have occurred
®
is a brand
during transit. Make sure any loose
fittings and screws, etc. are tightened
before putting unit into service.
WARNING
!
(has current potential) when machine is
turned on.
Components of the WT6100
TIG Torch:
1. 2% Thoriated Tungsten Electrode -
1/16" (1.6 mm)
2. Nozzle #7 use with 1/16" (1.6 mm)
electrode
3. Collet Body - match to electrode size
(1.6 mm)
4. Collet - matched to electrode size
(1.6 mm)
5. Insulator
6. Torch Head
For parts, manuals, product & service information
visit www.chpower.com
TIG Torch
5
4
3
1
The electrode
holder is "live"
or call 800-746-5641
Model WT6100
8
8
6
10
12
11
Figure 3
7. Gas Valve
8. O-rings (for gas valve and back cap)
9. Back Cup
10. 12.5' Torch hose
11. Dinse plug power connector
(connect to negative (-) output on
welder)
12. Gas connector (connect to gas
regulator on 100% Argon tank)
IN971800AV 4/03
9
7

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  • Page 1 BUILT TO LAST Figure 1 - Welder Components and Controls Description The WT6100 TIG torch allows you to convert your Arcitech 110 inverter technology welder to a TIG (GTAW) welder. TIG stands for Tungsten Inert Gas. GTAW is Gas Tungsten Arc Welding.

  • Page 2: General Safety

    Never immerse the DANGER electrode or torch in water. If the welder becomes wet for any reason, be absolutely certain that it is completely clean and dry prior to attempting use! G Always shut the equipment off and unplug the power prior to moving the unit.

  • Page 3: Installation

    Model WT6100 G Make sure that all persons in the welding area are protected from heat, sparks, and ultraviolet rays. Use additional face shields and flame resistant barriers as needed. G Never touch work pieces until completely cooled. Heat and...
  • Page 4 5. Proper safety equipment such as a welding helmet and gloves. Set Up: Torch connection to power supply - The WT6100 torch comes with a quick connect Dinse plug that is plugged in to the NEGATIVE (-) receptacle on the power supply.
  • Page 5 Model WT6100 Pre-TIG Welding tips: TIG welding is much harder to master than other welding processes. Experience welding with an Oxy- Acetylene (flame power) torch will help greatly with learning TIG welding. CLEAN the area to be welded. Cleanliness is imperative. You can’t get the base metal too clean.

  • Page 6: Welding Terms

    Operating Instructions Welding Terms AC or Alternating Current - electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second. Arc Length - the distance from the end of the electrode to the point where the arc makes contact with the work surface.

  • Page 7: Replacement Parts List

    WT6100 Please provide following information: - Model number - Serial number (if any) - Part description and number as shown in parts list WP17FV WP17FV For Replacement Parts, Call 1-800-746-5641 Replacement Parts List Ref. No Description 1.6 mm 2% Thoriated tungsten electrode - (10 per package) 7/16”...

  • Page 8: Limited Warranty

    8. Responsibilities of purchaser under this warranty: A. Deliver or ship the Campbell Hausfeld product or component to Campbell Hausfeld. Freight costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
  • Page 9 à haute fréquence. Le modèle MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie! Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité. © 2003 Campbell Hausfeld/Scott Fetzer Chalumeau TIG Figure 2 Arcitech 110 Campbell Hausfeld a seulement une sortie de c.c.
  • Page 10 Instructions d’Utilisation Chalumeau de soudure à l’arc GTAW Généralités Sur La Sécurité Danger DANGER indique: Ne pas suivre cet avertissement causera la perte de vie ou blessures graves. Avertisse- AVERTISSEMENT ment indique: Ne pas suivre cet avertissement peut causer la perte de vie ou blessures graves.
  • Page 11 Modèle WT6100 moins que 10. Avertir les autres personnes sur place de ne pas regarder l’arc. AVERTISSEMENT Le soudage électrique à l’arc produit des étincelles et chauffe le métal à des températures qui peuvent causer des brûlures graves ! Utiliser des gants et des vêtements protecteurs pendant tout travail de métal.
  • Page 12 Puisque le soudeur Arcitech 110 à chalumeau WT6100 est un soudeur TIG à c.c., vous devriez utiliser seulement des électrodes de tungstène thorié à 2 %. Ces électrodes ont une marque d'identification rouge.
  • Page 13 Modèle WT6100 Figure 4 - Tungstène doit sortir de 3/16 po Figure 5- Installaton de coupelle de retour est impossible d'avoir un métal de base trop propre. Il n'y a aucun flux pour enlever par flottement avec la procédure TIG.
  • Page 14 Instructions D’Utilisation Lexique De Termes De Soudage Courant Alternatif ou c.a. - courant électrique qui change de direction périodiquement. Le courant à soixante cycles voyage dans les deux directions soixante fois par seconde. Longueur de L’Arc - La distance du bout de l’électrode jusqu’au point où...

  • Page 15: Liste De Pièces De Rechange

    WT6100 S’il vous plaît fournir l’information suivante: - Numéro du modèle - Numéro de série (si présent) - Description de la pièce et son numéro sur la liste de pièces WP17FV WP17FV Pour Pièces de Rechange, appeler 1-800-746-5641 Liste de Pièces de Rechange Ref.

  • Page 16: Garantie Limitée

    8. Responsibilités De L’Acheteur Aux Termes De Cette Garantie : A. Livraison ou expédition du produit ou pièce Campbell Hausfeld à Campbell Hausfeld. Taux de frais , si applicable, sont la responsabilité de l’acheteur.
  • Page 17 BUILT TO LAST Figura 1 - Componentes y controles de la soldadora Descripción El soplete TIG WT6100 le permite convertir su soldadora Arcitech 110 de tecnología de inversión a una soldadora TIG (GTAW). TIG (por su sigla en inglés) significa gas inerte de tungsteno.
  • Page 18 Manual de instrucciones Soplete de soldadura por arco GTAW 9. Capuchón trasero 10. Manguera del soplete de 31,7 cm (12,5 pies) 11. Conector de energía con enchufe Dinse (se conecta a la salida negativa (-) en la soldadora) 12. Conector de gas (se conecta al regulador de gas en el tanque de argón al 100%) Informaciones Generales de...
  • Page 19 Modelo WT6100 Corriente Oscuridad (Amps) Hasta 160 Amps de 160 a 250 Amps Nunca ADVERTENCIA mire hacia el área donde esté soldando sin protegerse la vista tal como se ha descrito anteriormente. Nunca use lentes oscuros que estén partidos, rotos o de un número menor a 10.
  • Page 20 Los electrodos de tungsteno vienen en una variedad de composiciones y tamaños. Como la soldadora Arcitech 110 con soplete WT6100 es una soldadora TIG de CC, se deben usar únicamente electrodos de tungsteno toriado al 2%. Estos electrodos tienen una marca de identificación roja.
  • Page 21 Modelo WT6100 las marcas de pulido queden a lo largo en lugar de hacerlo en la dirección del diámetro. Instale manualmente el electrodo de tungsteno en el soplete apretando primero el cuerpo de la boquilla y luego el capuchón trasero. Instale el...
  • Page 22 Manual de instrucciones Glosario de Terminología usada por soldadores CA o Corriente Alterna - corriente eléctrica que cambia de dirección periódicamente. Corriente de 60 ciclos se desplaza en ambas direcciones 60 veces por segundo. Longitud del Arco - la distancia entre el extremo del electrodo y el punto de contacto con la superficie de trabajo.

  • Page 23: Lista De Repuestos

    WT6100 Sírvase darnos la siguiente información: - Número del modelo - Número de série (de haberlo) - Descripción y número del repuesto según la lista de repuestos WP17FV WP17FV Sírvase llamar al Concesionario más Cercano a su Domicilio Lista de Repuestos No.

  • Page 24: Garantía Limitada

    8. Responsibilidades del Comprador bajo esta Garantía: A. Entregar o enviar el producto o componente a Campbell Hausfeld. Los gastos de flete, si los hubiere, deben ser pagados por el comprador.

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