Campbell Hausfeld WL6000 Series Operating Instructions Manual

Oiless stationary compressors
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Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Description
Oilless compressors are designed for
do-it-yourselfers with a variety of home
and automotive jobs. These compres-
sors will power spray guns, impact
wrenches and other tools. These units
operate without oil.

Safety Guidelines

This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates
an imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
NOTICE
!
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
© 1997 Campbell Hausfeld
Oilless
Stationary
TM
Compressors
DO NOT RETURN THE
PRODUCT TO THE
STOP!
RETAILER!
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Retain these numbers for future
reference.
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
A listing of service center locations is
enclosed. Have the serial number,
model number and parts list (with
missing parts circled before calling).
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
WL6000 Series
Call Us First!
1-800-543-8622
Breathable Air Warning
This compressor/pump is NOT
equipped and should NOT be used "as
is" to supply breathing quality air. For
any application of air for human
consumption, you must fit the air
compressor/pump with suitable in-line
safety and alarm equipment. This
additional equipment is necessary to
properly filter and purify the air to
meet minimal specifications for Grade
D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 - 1966,
OSHA 29 CFR 1910. 134, and/or
Canadian Standards Associations
(CSA).
DISCLAIMER OF WARRANTIES
IN THE EVENT THE COMPRESSOR IS
USED FOR THE PURPOSE OF
BREATHING AIR APPLICATION AND
PROPER IN-LINE SAFETY AND ALARM
EQUIPMENT IS NOT SIMULTANEOUSLY
USED, EXISTING WARRANTIES ARE
VOID, AND CAMPBELL HAUSFELD
DISCLAIMS ANY LIABILITY
WHATSOEVER FOR ANY LOSS,
PERSONAL INJURY OR DAMAGE.
General Safety
Information
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
IN203402AV 11/97
Need
Assistance?
MANUAL

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Summary of Contents for Campbell Hausfeld WL6000 Series

  • Page 1: Safety Guidelines

    After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service. In case of © 1997 Campbell Hausfeld Oilless Stationary Compressors DO NOT RETURN THE...
  • Page 2: Spraying Precautions

    . When using isolator pads, do not draw bolts tight. Allow the pads to absorb vibrations. A flexible coupling should be installed between the tank and service piping. The air compressor should be mounted on a flat, even surface.
  • Page 3: Operation

    Operating Instructions WL6000 Series Installation (Continued) Never use the wood shipping skids for mounting the compressor. OPTIONAL MOUNTING WALL CABLE INSTALLATION Included with the safety cable are two lag screws and washers. Do not secure the compressor with toggle bolts into drywall. Drywall sheeting or plaster will not support the weight of the compressor.
  • Page 4: Moisture In Compressed Air

    Operating Instructions Oilless Stationary Compressors Operation (Continued) power cord from the electrical outlet or when changing air tools. Regulator - The regulator controls the amount of air pressure released at the hose outlet. ASME Safety Valve - This valve automatically releases air if the tank pressure exceeds the preset maximum.
  • Page 5: Maintenance

    Operating Instructions WL6000 Series Operation (Continued) released, or valve is stuck and cannot be actuated by ring, it MUST be replaced. REGULATOR KNOB (See Figure 6) 1. This knob controls air pressure to an air operated tool, or paint spray gun.
  • Page 6: Troubleshooting Chart

    Operating Instructions Oilless Stationary Compressors Troubleshooting Chart Symptom Possible Cause(s) Compressor will not run 1. No electrical power 2. Blown fuse 3. Breaker open 4. Thermal overload open 5. Pressure switch bad 6. Check valve defective Motor hums but cannot 1.
  • Page 7 Operating Instructions WL6000 Series Troubleshooting Chart (Continued) Symptom Possible Cause(s) Tank pressure drops 1. Loose connections (fittings, tubing, when compressor shuts etc.) 2. Loose drain cock 3. Check valve leaking Air output lower than 1. Clogged intake filter normal/low discharge 2.
  • Page 8: Limited Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.
  • Page 9 Date d’Achat ____________________ Garder ces numéros pour référence. demander conseil ou appeler un Centre De Service Autorisé Campbell Hausfeld. Une liste de centres de services est ci- inclus. Prière d’avoir le numéro de série, numéro de modèle et liste de parties (avec les parties manquantes encerclées) avant d’appeler.
  • Page 10: Montage

    Instructions d’Utilisation Compresseur Sans Huile Généralités Sur La Sécurité (Suite) 2. Suivre tous les codes de sécurité locaux ainsi que les National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA) des É-U. 3. Seules les personnes bien familiarisées avec ces règles d’utilisation doivent être autorisées à...
  • Page 11 Instructions d’Utilisation Series WL6000 Installation (Suite) Ne pas AVERTISSEMENT fixer le compresseur avec des boulons à écrou articulés dans le placoplâtre. Les murs en placoplâtre ou en plâtre ne peuvent pas soutenir le poids du compresseur. 1. Placer un tampon sous chaque pied du compresseur pour réduire la...
  • Page 12: Soupape De Sûreté Asme

    Instructions d’Utilisation Compresseur Sans Huile Fonctionnement (Suite) débranchement du cordon d’alimentation de la prise de courant ou pendant le changement d’outils pneumatiques. Régulateur - Le régulateur sert à régler la pression d’air à la sortie du tuyau. Soupape de Sûreté ASME - Cette soupape laisse échapper l’air si la pression du réservoir dépasse la pression maximum réglée d’avance.
  • Page 13: Entretien

    Instructions d’Utilisation Series WL6000 Fonctionnement (Suite) bague est relâchée ou si la bague est prise, la soupape DOIT être remplacée. BOUTON DU RÉGULATEUR 1. Ce bouton règle la pression à un outil pneumatique ou à un pistolet pulvérisateur. (Voir Figure 5) 2.
  • Page 14: Guide De Dépannage

    Instructions d’Utilisation Compresseur Sans Huile Guide De Dépannage Symptôme Cause(s) Possible(s) Le compresseur ne 1. Manque de puissance électrique fonctionne pas 2. Fusible sauté 3. Disjoncteur déclenché 4. Surcharge thermique déclenché 5. Manostat en panne 6. Soupape de retenue défecteuse Le moteur ronron mais 1.
  • Page 15 Instructions d’Utilisation Series WL6000 Guide De Dépannage (Suite) Symptôme Cause(s) Possible(s) Perte de pression dans 1. Raccordements dégagés (raccords, le réservoir à air quand tuyaux, etc.) le compresseur se coupe 2. Robinet de purge dégagé 3. Fuite du clapet Débit d’air plus bas que 1.
  • Page 16 8. RESPONSABILITÉS DE L’ACHETEUR AUX TERMES DE CETTE GARANTIE: A. Livraison ou expédition du produit ou de la pièce Campbell Hausfeld au Centre De Service Autorisé Campbell Hausfeld. Taux de frais, si applicables, sont la responsabilité de l’acheteur.
  • Page 17 En el caso de que haya daño o partes que faltan, haga el favor de llamar al 1-800-543-6400 para obtener ayuda o llame al Centro De © 1997 Campbell Hausfeld Compresores Sin Aceite ¡NO DEVUELVA EL PRODUCTO AL...
  • Page 18: Instalación

    Instrucciones para la operacion Compresores Sin Aceite Informaciones Generales de Seguridad (Continuación) 5. Siempre use anteojos de seguridad y protéjase los oídos para operar el cabezal o el compresor. 6. No se encarame sobre el cabezal, ni lo use para sostenerse. 7.
  • Page 19 Instrucciones para la operacion Serie WL6000 Instalación (Continuación) Nunca PRECAUCION instale el compresor sobre las bases de madera usadas para transportarlo INSTALACIÓN OPCIONAL INSTALACION DEL CABLE PARA SOSTENERLO A LA PARED Con el cable de seguridad se incluyen dos tornillos de fiador y arandelas.
  • Page 20 Instrucciones para la operacion Compresores Sin Aceite Funcionamiento (Continuación) Válvula de chequeo - Esta válvula solo permite que el aire entre al tanque y evita que éste se regrese al cabezal. Nunca ADVERTENCIA use el mango de las unidades con ruedas para levantar completamente la unidad.
  • Page 21: Mantenimiento

    Instrucciones para la operacion Serie WL6000 Funcionamiento (Continuación) activar con el anillo, DEBERA reemplazarla. Figura 5 PERILLA DEL REGULADOR 1. Esta perilla controla el aire comprimido que se le suministra a las herramientas neumáticas o pistolas pulverizadoras. 2. Gire la perilla en el mismo sentido de las agujas del reloj para aumentar la presión de aire suminstrado.
  • Page 22: Guía De Diagnóstico De Averías

    Instrucciones para la operacion Compresores Sin Aceite Guía de diagnóstico de averías Problema Posible(s) Causa(s) El compressor no funciona 1. No hay energía eléctrica 2. Fusible quemado 3. Cortacircuito desconectado 4. Protector térmico desconectado 5. Presostato dañado 6. La válvula de chequeo está dañada El motor hace ruido pero 1.
  • Page 23 Instrucciones para la operacion Serie WL6000 Guía de diagnóstico de averías (Continuación) Problema Posible(s) Causa(s) La presión del tanque baja 1. Conexiones flojas (conexiones, tuberías, cuando el compresor se etc.) apaga 2. La llave de drenaje está floja 3. Hay una fuga en la válvula de chequeo La salida de aire es inferior 1.
  • Page 24 8. RESPONSABILIDADES DEL COMPRADOR BAJO ESTA GARANTIA: A. Entregar o enviar el producto o componente Campbell Hausfeld al Centro de Servicio autorizado Campbell Hausfeld más cercano. Los gastos de flete, de haberlos, deben ser pagados por el comprador.

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