Kaba Mas Auditcon 252R Installation Instructions

Installation Instructions for Auditcon
Lock Case
Assembly
Dial Assembly
Keypad
Assembly
with Decal
Figure 1 - Slide Bolt Lock Parts
The installation instructions are the basis for Security Agency Approv-
als. The lock installation must be done in accordance to these
instructions in order to maintain the labeled approval level.
In order to maintain VdS Class 2/EN 1300 Class B lock approval levels
in a container where multiple locks are required, special considerations
must be observed. The Auditcon 2 Series lock must be the first one
secured by the boltworks. Check the locked status of the container with
the handle of the boltworks.
Design Parameters for Auditcon 2 Series Locks
1. Bolt dimensions (nominal): .312 inches x 1.000 inches/8 x 25.4mm
2. Bolt movement (nominal) : .465 inches/11.8mm
3. Bolt extension: • Square Nose Slide Bolt is .465 inches/11.8mm
• Roller Slide Bolt is .495 inches/12.6mm
4. Maximum load movable by the bolt: None
Note: Auditcon 2 slide bolt locks will not open if force is applied to the
end or side of the bolt.
5. Maximum load against bolt when thrown
6. The lock can be fitted to safes or vault doors of any material.
Note: As is the case with all mechanical and electronic locking devices,
the container and boltworks must be designed to protect the lock.
® 2 Series Locks - Models 52R, 252R, 552R - Round Housing Slide Bolt
Cable
Lock Case
Mounting
Screws (3)
Dial
Assembly
Mounting
Screws (2)
Prepare for New Installation of the Lock
(If Required)
1. Using the lock parts along with the template
provided, establish the exact location for the drilled
and tapped holes.
Caution: The lock case must be mounted exactly
according to the template if mounted over the cable
routing hole. Otherwise, the lock case must be mounted
so that no part of the case covers the cable routing
hole.
2. The spindle hole diameter can be a minimum of
.406" (10.3mm) to a maximum of .438" (11.1mm).
The .406" (10.3mm) diameter is recommended.
Spindle hole must be deburred.
3. The dial assembly mounting screws require
drilled and tapped holes to 3/8" (9.5mm) depth if
possible (minimum 1/4" or 6.4mm depth required.)
Drill either the two horizontal mounting holes or the
(all directions): 224.8 lbs.(1kN)
two vertical holes.
4. When mounting the lock unit (i.e., integrating it
in a boltwork), make sure that the lock bolt has
clearance to freely move to its end positions and
that the shifting force works only in the axial
direction (direction of movement). Lateral forces
should not be exerted on the lock. A minimum
clearance of 1/16" (1.6mm) is required between the
bolt roller/nose and the inside edge of the strike.
Refer to Figures 2 and 3.
Basic Tools and Materials Needed
• Medium Phillips head screwdriver
(#2) (recommend magnetized tip)
• 9/64" Allen Wrench
• ESD wrist band
Recommended, but not required:
• Torque screwdriver (30 inch-
pounds/3.4 newton-meters
capacity)
• Loctite 262 (Red) for use on lock
®
case mounting screws
WARNING: Kaba Mas locks are
protected from 25,000 V
Electrostatic Discharge (ESD)
damage when correctly installed.
Follow these precautions to
avoid ESD damage when
installing the lock:
• Handle the keypad assembly
by the outer edge only.
• Use an ESD wrist band
grounded to the lock or container
during installation.
STRIKE
CONTACT POINT
BEHIND ROLLER
CENTER LINE
NOT ALLOWED
CASE TO CENTER LINE
0.000 TO .080 in. MAX
ALLOWED
.136 in. MIN. CLEARANCE
Figure 3 - Roller Slide Bolt Clearances, Strike Types & Contact Points
.062 MIN. CLEARANCE.
.136 MIN. CLEARANCE
.216 CORRECT LOCATION FOR BOLT WORKS
.458
Figure 2 - Square Nose Slide Bolt Clearances and Positioning
ROLLER CENTER LINE
FORWARD
STRAIGHT
ANGLE
STRIKE
STRIKE
STRIKE
CONTACT
POINT
ROLLER CENTER LINE
.300 in. REFERENCE
RECOMMENDED
STRIKE
CONTACT POINT
STRIKE
CONTACT
POINT
Document # 3048.025 Rev. B - 12/06
.465
STRIKE OPENING
SUFFICIENT
TO CLEAR A 1 INCH BOLT
Figure 4
STRIKE
.495
.062 in. MIN. CLEARANCE
15° MAX
STRIKE
REVERSE
ANGLE
STRIKE
RADIUS
CONTACT POINT
STRIKE
IS NOT ALLOWED
TO BE BEHIND
ROLLER CENTER LINE