Brinkmann ProSeries 4415 Owner's Manual
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Brinkmann ProSeries 4415 Owner's Manual

Brinkmann ProSeries 4415 Owner's Manual

Gas outdoor grill
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See also: Owner's Manual
Gas Outdoor Grill
4415
OWNER'S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING
NOTICE TO INSTALLER:
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
LEAVE THESE INSTRUCTIONS
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
WITH THE GRILL OWNER FOR
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
FUTURE REFERENCE.
DEATH OR PROPERTY DAMAGE.
™

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  • Page 1 Gas Outdoor Grill 4415 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND...
  • Page 2 IMPORTANT SAFETY WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 3: Table Of Contents

    General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.

  • Page 4: General Warnings

    Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks. • Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors and liquids or combustible materials. •...

  • Page 5: Installation And Lp Cylinder Specifications And Safe Use

    • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 7: Connecting Lp Cylinder And Hose / Regulator To Grill

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...

  • Page 8: Connecting Hose And Regulator To An Lp Gas Cylinder

    Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.

  • Page 9: Leak Testing

    LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 10: Pre-Start Check List

    6. Check each place listed (A– K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10.

  • Page 11: Connecting Lp Cylinder And Hose / Regulator To Grill

    Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 12: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid before lighting side burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn side burner control knob to the "HIGH" position. 4. Press the electronic igniter on the main control panel and hold for 3 –...

  • Page 13: Operating Grill And Helpful Hints

    CONTROLLING FLARE-UPS: • Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill.

  • Page 14: Rotisserie Cooking

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference. •...

  • Page 15: Proper Care And Maintenance

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 16: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 17: Transporting And Storage

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. WARNING...

  • Page 18: Trouble Shooting

    TROUBLE SHOOTING Problem: • Burner will not light • Fire at control knob • Yellow Flames at burner • Flame blows out on "LOW" • Burner does not get hot enough • Grill is Too Hot Possible Causes: 1. Check LP cylinder fuel level. 2.

  • Page 19: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.

  • Page 20: Frequently Asked Questions

    Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 21: Parts List And Assembly Instructions

    PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Screwdriver Hex nut wrench AA/1.5V Alkaline battery M4 X 10mm bolts 14 M6 X 15mm bolts 12 M6 X 50mm bolts Screwdriver AA /1.5V...

  • Page 22: Assembly Instructions

    READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries 4415 Gas Grill: • Flathead Screwdriver • Hex Nut Wrench...
  • Page 23 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. Inspect contents of the box to ensure all parts are included and undamaged. (Proof of purchase will be required.)
  • Page 24 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Assemble bottom cart shelf and right side cart panel assembly by using two M6 X 50mm bolts (hand tighten...
  • Page 25 NOTE: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Step 3 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack. NOTE: With the help of a friend, turn the cart to its upright position.
  • Page 26 Grease Cup Bracket Grease Cup Step 5 Install door bracket using the four M6 X 50mm bolts. Make sure door stop is set toward front of cart. NOTE: Leave bolts hand tight until Step 9. Step 6 Attach the grease cup bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel.
  • Page 27 Step 8 Insert right side door pivot into the hole in bottom cart shelf. Then align door with cart frame, depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket.
  • Page 28 Step 10 Attach side table front panel to side table with two M6 nuts, two M6 washers and one M6 x 15mm bolt. Step 11 Attach side burner front panel to side burner with two M6 nuts, two M6 washers and one M6 x 15mm bolt.
  • Page 29 Step 14 Attach side burner to right side of cart frame assembly. Insert four M6 X 15mm round head bolts halfway into cart frame assembly. Step 15 Place side burner keyholes over bolts and slide toward bottom of grill, then tighten securely. Fasten side burner front panel to grill body with two M4 X 10mm round head bolts and two M4 washers.
  • Page 30 Side burner grate Side Burner Igniter Lead Step 17 Step 18 Step 19 Electrode Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spring washers which come with valve.

  • Page 31: Grease Tray

    Step 20 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Step 21 Place the heat distribution plates on lower level of grill body assembly directly above burners. Step 22 Place cooking grills on support ribs directly above heat distribution plates.
  • Page 32 ProSeries 4415 (Assembled)

  • Page 33: Grilling Accessories

    CHICKEN RACKS (SET OF TWO) 885-9015-0 TURKEY RACK 885-9025-0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING ACCESSORIES PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty, 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs.
  • Page 36 The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Brinkmann ProSeries™ 4415 under the terms of this warranty, please call Customer Service Department at 800-527-0717. A receipt or proof of purchase will be required.

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6410-t

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