Brinkmann ProSeries 2500 Owner's Manual
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Brinkmann ProSeries 2500 Owner's Manual

Brinkmann ProSeries 2500 Owner's Manual

Gas stainless steel outdoor grill
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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
GRILL LIGHTING INSTRUCTIONS:
1. Read and follow all warnings and instructions
in owner's manual before lighting.
2. Open lid before lighting burner.
3. Make sure all control knobs are in the OFF position.
4. Select the burner to be lit. Push and turn the control
knob of that burner to HIGH.
Gas Stainless Steel
Outdoor Grill
5. Press the electronic igniter and hold for 3-5
7. Repeat Steps 4-6 for lighting each burner. Always
seconds to light burner.
use electronic igniter for lighting each burner.
6. If burner does NOT ignite immediately, turn control
8. Refer to owner's manual for match lighting procedure.
knob to OFF, wait 5 minutes to allow gas to
9. For assistance, call 1-800-527-0717.
dissipate and repeat lighting procedure.
10. To turn off, turn control knobs clockwise until it locks
in OFF position.
FOR OUTDOOR USE ONLY
WARNING
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
MAXIMUM SIDE BURNER LOAD = 15 lbs.
SIDE BURNER LIGHTING INSTRUCTIONS:
1. Read and follow all warnings and instructions
6. If burner does NOT ignite immediately, turn control knob to
in owner's manual before lighting.
OFF, wait 5 minutes to allow gas to dissipate and repeat
lighting procedure.
2. Open lid before lighting side burner.
7. Refer to owner's manual for match lighting procedure.
3. Make sure all control knobs are in the OFF position.
8. For assistance, call 1-800-527-0717.
4. Push and turn side burner control knob to HIGH.
9. To turn off, turn control knob clockwise until it
5. Press the electronic igniter and hold for 3-5 seconds
locks in OFF position.
to light burner.

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Summary of Contents for Brinkmann ProSeries 2500

  • Page 1 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. Gas Stainless Steel Outdoor Grill GRILL LIGHTING INSTRUCTIONS: 1. Read and follow all warnings and instructions 5.
  • Page 2 IMPORTANT SAFETY WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 3 Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.

  • Page 4: Installation Information

    DO NOT connect to a cylinder that uses any other type of valve connection device. CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling prevention device (OPD).
  • Page 5 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. •...

  • Page 6: Filling The Lp Gas Cylinder

    240°F to 300°F (115°C to 150°C). If this should happen, remove the entire regulator assembly and dispose of properly. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before using your grill again.

  • Page 7: Connecting Hose And Regulator To An Lp Gas Cylinder

    • DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by contacting Brinkmann. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74 kPa). During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or damage.

  • Page 8: Leak Testing

    LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 9: Pre-Start Checklist

    6. Check each place listed (A -K) for growing bubbles which indicates a leak. 7. Turn OFF gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to OFF position. 10.

  • Page 10: Lighting Instructions

    LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position. 3.

  • Page 11: Lighting The Side Burner

    LIGHTING THE SIDE BURNER: 1. Open lid to the side burner before lighting. 2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.

  • Page 12: Controlling Flare-Ups

    CONTROLLING FLARE-UPS: • Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill.

  • Page 13: Rotisserie Cooking

    ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference.

  • Page 14: Transporting And Storage

    • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717. CLEANING AND MAINTENANCE: • For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.

  • Page 15: Cooking Grills

    CASTINGS • Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and replace all components as described in the assembly instructions. BURNER ASSEMBLY/MAINTENANCE •...

  • Page 16: Troubleshooting

    Reconnect grill to cylinder and light grill. See section on Connection to the LP Cylinder. 1. Excess grease build-up causing grease fires. 2. Damaged or faulty regulator. Replace with Brinkmann parts. 3. Cook on a lower temperature setting.

  • Page 17: Helpful Hints

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 18: Parts List

    READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Pro Series 2500 Grill: • Flathead Screwdriver • Hex Nut Wrench...
  • Page 19 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. GRILL LIGHTING INSTRUCTIONS: 1. Read and follow all warnings and instructions 5. Press the electronic igniter and hold for 3-5 7.
  • Page 20 PARTS CARD CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. M6 X 12mm bolts M6 X 20mm bolts 12 M6 X 50mm bolts M6 X 12mm bolts M6 X 50mm bolts Hex nut wrench...
  • Page 21 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 X 50mm bolts (hand tighten only at this point).
  • Page 22 With the help of a friend, turn the cart over, try to minimize the stress to the side panels. Step 3 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack. Note: With the help of a friend, turn the cart to its upright position.
  • Page 23 Grease Tray Bracket GRILL LIGHTING INSTRUCTIONS: 1. Read and follow all warnings and instructions 5. Press the electronic igniter and hold for 3-5 7. Repeat Steps 4-6 for lighting each burner. Always in owner’s manual before lighting. seconds to light burner. use electronic igniter for lighting each burner.
  • Page 24 Step 7 Install door bracket using four M6 X 12mm bolts. Make sure door stop is set toward back of cart. Step 8 Insert right side door over lower pivot (on bottom cart panel) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into...
  • Page 25 Screw Holes Step 9 Attach side burner assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly. Then slide side burner assembly onto bolts and secure all four bolts. Install side burner grate and control knob.
  • Page 26 Step 11 Attach side burner igniter lead to the electrode as illustrated. Step 12 Attach side table assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly. Then slide side table assembly onto bolts and secure all four bolts.
  • Page 27 Grill Bottom Grease Tray Step 13 Insert grill bottom into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Step 14 Slide grease tray into grease tray bracket located under grill bottom on backside of grill.
  • Page 28 Step 15 Place the porcelain coated heat shields on lower level of grill body assembly directly above burners. Step 16 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat shields. Step 17 Place warming rack in slots above cast iron cooking grills.
  • Page 29 Pro Series 2500 (Assembled) GRILL LIGHTING INSTRUCTIONS: 1. Read and follow all warnings and instructions 5. Press the electronic igniter and hold for 3-5 7. Repeat Steps 4-6 for lighting each burner. Always in owner’s manual before lighting. seconds to light burner.
  • Page 30 RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes and corn vertically to triple cooking capacity. Allows smoke, steam and heat to penetrate food evenly. 812-3310-0 MEATLOAF BASKET The unique basket weave prevents meatloaf from falling through the grill while allowing smoke, steam and heat to flow into the food.
  • Page 31 Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors.
  • Page 32 • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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