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TE Connectivity 354711-1 Instruction Sheet

Modular plug single terminators

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TOOLING KIT
TERMINATOR
(Included with
Terminator)
354711-1
354711-2
354714-1
354711-3
354714-2
354711-4
354714-3
354711-5
354714-4
354711-6
354714-5
354711-7
354714-6
354711-8
354714-7
1. INTRODUCTION
Modular Plug Single Terminators 354711-[ ] and
Tooling Kits 354714-[ ] are used to terminate modular
plug connectors. A specific tooling kit is included with
each modular plug single terminator. See Figure 1.
NOTE
i
NOTE
Modular Plug Single Terminator 354711-1 does not
include a tooling kit.
Tooling kits consisting of a contact inserter, strain relief
stuffer, and a nest with a cover, may be purchased
separately to terminate other modular plug types and
sizes or to replace worn or damaged parts.
NOTE
i
NOTE
All numerical values in this instruction sheet are in
metric units [with U.S. customary units in brackets].
Dimensions are in millimeters [and inches]. Figures are
not drawn to scale.
© 2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
Modular Plug Single Terminators
354711-[ ] and Tooling Kits 354714-[ ]
MODULAR
PLUG TYPE
--
--
Line Plug
8 Positions
Handset
Long Body
10 Positions
6-Position Offset
High
Performance
(Category 5)
Foot Valve
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Figure 1
Reasons for reissue of this instruction sheet are
provided in Section 12, REVISION SUMMARY.
2. DESCRIPTION
The terminator is a pneumatically powered, bench-
mounted tool controlled by a foot valve. This
terminator operates with a noise level of < 80 dBA. An
air cylinder is mounted vertically and operates a lever
that pulls the ram tooling down into the nest to
terminate the plug. Precise adjustments to crimp
height can be made by turning an adjusting screw for
the contact inserter. The contact inserter and strain
relief stuffer are held in the ram by a screw. The nest is
mounted on the front of the base, partially beneath the
ram, with one screw. Each terminator is designed to
terminate only one plug type. Refer to Figure 2 for the
pneumatic schmatic diagram.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-9919
27 MAR 13 Rev G
Quick-Disconnect Ring
Air Cylinder
Tooling Kit
(Shown Installed)
Base
1 of 7

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Summary of Contents for TE Connectivity 354711-1

  • Page 1 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
  • Page 2 408-9919 3. SAFETY PRECAUTIONS AND ICONS SAFETY PRECAUTIONS AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment.
  • Page 3 408-9919 Always wear approved eye protection while operating the equipment. Always wear approved hearing protection while using the equipment. Do NOT operate the equipment if the guard is removed. Read and understand the instructions before using the equipment. Moving parts can crush and cut. Do not operate the equipment without guards in place. Always disconnect the air and “lockout”...
  • Page 4: Installation

    408-9919 Quick Disconnect Supply Pneumatic Schematic Air Cylinder Foot Switch Figure 2 4. INSTALLATION 3. Install air line filter, air pressure regulator, and lubricator (supplied by the customer) between the The terminator requires a regulated air supply air supply and hose, as shown in Figure 3. The pressure range of 551 kPa [80 psi] to 689 kPa [100 assembly must be as close as possible to the psi] at .35 liter/sec [.75 scfm] to properly terminate all...
  • Page 5 408-9919 5. TOOLING KIT REMOVAL AND INSTALLATION 9. Adjust the tooling for correct strain relief operation and contact crimp height. See Section 5. DANGER To avoid injury, DISCONNECT AIR SUPPLY before 6. TOOLING ADJUSTMENT attempting to install or remove tooling. A quick- disconnect fitting is provided in the air line near the air Adjusting screws in the ram allow the stuffers to be cylinder.
  • Page 6: Maintenance And Inspection

    408-9919 2. Place the modular plug onto the cable. — Contact crimp height meets the dimension given in Figure 5 in order to meet Federal Communications 3. Insert the modular plug (with cable) with the Commission (FCC) regulations. contacts facing UP into the nest until the modular plug is firmly bottomed.
  • Page 7: Replacement And Repair

    408-9919 2. .Lubricate the ram if necessary with a THIN coat CUSTOMER SERVICE (038-035) of high-pressure grease. DO NOT lubricate TYCO ELECTRONICS CORPORATION excessively. Store in a clean, dry area. PO BOX 3608 HARRISBURG PA 17105-3608 CAUTION For customer repair service, call 1-800-526-5136. Be sure to keep the termination areas of the stuffers and 10.

This manual is also suitable for:

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