Bradford White Everhot IGE-199C Series Installation And Operating Instruction Manual
Tankless gas water heater
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BRADFORD WHITE EVERHOT® TANKLESS GAS WATER HEATER
Ambler, PA 19002
Tech. Service (800) 334-3393
Service Part (800) 538-2020
Warranty Service (800) 531-2111
Part No: 238-44959-00A
INSTALLATION AND OPERATING INSTRUCTION MANUAL
PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE
FOR EXTERIOR INSTALLATION
IGE-199R AND IGE-199C MODEL SERIES
A Spanish language version of these instructions is available by
contacting the company listed on the rating plate.
La versión espãnola de estas instrucciones se puede obtener al
escribirle a la fábrica cuyo nombre aparece en la placa de
especificaciones.
WARNING: If the information in
these instructions is not followed
exactly, a fire or explosion may
result causing property damage,
personal injury or death
Do not store or use gasoline or other
-
flammable vapors and liquids in the
vicinity of this or any other appliance
- WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas
supplier, call the fire department.
-
Installation and service must be
performed by a qualified installer,
service agency or gas supplier
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Table of Contents
Related Manuals for Bradford White Everhot IGE-199C Series
Summary of Contents for Bradford White Everhot IGE-199C Series
- Page 1 Part No: 238-44959-00A INSTALLATION AND OPERATING INSTRUCTION MANUAL PLACE THESE INSTRUCTIONS ADJACENT TO WATER HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE A Spanish language version of these instructions is available by contacting the company listed on the rating plate.
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Page 2: Iimportant Information
CSA Standards Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3. This water heater must be installed in accordance with local codes. In the absence of local codes, it must be installed in compliance with the National Fuel Gas Code (ANSI Z223.1-Latest Edition), or in Canada CAN/CGA B149.1 Natural Gas Installation Code (Latest Edition) or CAN/CGA B149.2... - Page 3 This water heater is for OUTDOOR INSTALLATION ONLY. DO NOT INSTALL INDOORS. This water heater is equipped with an adjustable thermostat to control water temperature. Hot water temperatures required for automatic dishwasher and laundry use can cause scald burns resulting in serious personal injury and/or death.
- Page 4 DO NOT attempt to use this water heater with any gas other than the type listed on the rating plate. Do not attempt to convert this water heater for use with a gas other than the type for which it is equipped.
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Page 5: Table Of Contents
Flammable items, pressurized containers or any other potential fire hazardous articles must never be placed on or adjacent to the water heater. Open containers of flammable material must not be stored or used in the same room with this water heater. -
Page 6: Specifications
SECTION II: SPECIFICATIONS Max. Input Model No. Rating Rating Btu/hr. Btu/hr. IGE-199R-10N 199,000 15,000 IGE-199R-10X IGE-199C-5N IGE-199C-5X Max. Input Model No. Rating Rating kW/hr. kW/hr. IGE-199R-10N 58.3 IGE-199R-10X IGE-199C-5N IGE-199C-5X Flow Rate vs Temperature Rise Curve for EVERHOT® IGE model series *Note: The maximum flow is based upon a minimum water pressure of 30 PSI Max. - Page 7 EVERHOT® IGE Model Series Dimensions Dimensions (Inches) Clearances from Combustible Top of water heater: 12” (30.5 cm), Front: 24” (61 cm), Sides: 6” Materials: (15.2 cm), Back: 0”, Ground: 12 (30.5 cm)” Maximum/Minimum Gas Input 199,000 maximum / 15,000 minimum for both Natural and L.P.
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Page 8: General Information
The IGE series water heaters are designed to be installed outdoors on an outside wall. The water heater is compact (23 5/8” (60 cm) H x 13 3/4” (34.9 cm) W x 8 7/8” (22.6 cm) D) and mounts on an outside wall using the supplied wall bracket. No indoor space is needed and the water heater can be mounted at a height convenient for servicing. -
Page 9: Installation Instructions
DO NOT OPERATE THE APPLIANCE UNTIL THE LEAKAGE IS CORRECTED! This water heater must be located in an area where leakage of the heat exchanger coil, water line connections, or the pressure relief valve will not result in damage to the area adjacent to the water heater or the outside building structure. - Page 10 2. The water heater must be installed on a wall capable of supporting at least 50 pounds (23 Kg). Locate the water heater at a height convenient for servicing and above the reach of small children.
- Page 11 Two more screws are then added on the ends of the bracket to secure the water heater. Wall anchors should be used for the bracket holes unless the bracket lines up with a stud.
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Page 12: Vwater Connections
The water is under pressure and may splash. DO NOT reverse the inlet and outlet (cold and hot water) connections on the water heater. This may cause a hazardous operating condition or the water heater may be inoperable WATER QUALITY The EVERHOT®... - Page 13 2. In order to service the water heater in the event the heat exchanger needs to be flushed from lime deposits, tee fittings with shut off valves and service connections to hoses should be installed. Also install a shut off valve to the hot water supply to isolate the service tee fittings. A plumbing installation kit, which includes these fittings and a pressure relief valve, is available from your supplier.
- Page 14 Recommended Piping for a Basic Installation Fig. 2...
- Page 15 The ¼” solenoid opens, allowing the water heater and connected piping to drain. Make sure the piping from the drain solenoid is run to a suitable drain or outside the building to prevent water damage.
- Page 16 Recommended Piping for a Circulation System Fig. 4...
- Page 17 Recommended Piping for Back-up Storage System For hotels, motels, and other high flow applications (Fig. 5) Note: The Primary Circulator for the water heating loop must be sized for 21 GPM @ 35 Ft. Head...
- Page 18 DO NOT thread, plug or cap the discharge line. It is recommended that a minimum clearance of four (4) inches (10.2 cm) be provided on the side of the water heater for servicing and maintenance of the pressure relief valve.
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Page 19: Gas Connections
SECTION VI: GAS CONNECTIONS Connect this water heater only to the type of gas as shown on the rating plate. Use clean black iron pipe or equivalent material approved by local codes and ordinances. (Dirt and scale from the pipe can enter the gas valve and cause it to malfunction). - Page 20 GAS METER SIZE –NATURALGAS ONLY Be sure that the gas meter has sufficient capacity to supply the full rated gas input of the water heater as well as the requirements of all other gas fired equipment supplied by the meter. If the gas meter is too small, ask the gas company to install a larger meter having adequate capacity.
- Page 21 Supply Pressure: Manifold Pressure: 6. Turn off the hot water faucets. Disconnect the electrical power to the water heater. Remove the pressure gauges and replace the plugs. Check for gas leaks around the plugs. 7. Replace the front control panel. Restore electrical power to the water heater.
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Page 22: Electrical Connections
National Electrical Code, ANSI/NFPA 70 and/or CSA C22.2 Electrical Code. The water heater must be wired to a 120 VAC, 60 Hz, 15A power supply. The water heater should be connected to a GFI outlet and wired on a separate circuit and breaker. If a flexible line cord and plug is permitted by local code, then provide a three wire GFI grounding type receptacle within reach of the control box. - Page 23 Wiring Diagram WARNING DO NOT adjust any dipswitch settings on PC board!
- Page 24 Wiring Diagram – Schematic...
- Page 25 If used without the Remote Main Control connected, the residential models (IGE-199R-10N,10X) have a fixed temperature setting of 120°F and the commercial models (IGE-199C-5N, 5X) have a fixed temperature setting of 140°F. Residential Models: The Main Remote Control inside the carton is intended for installation in the kitchen, utility, or laundry area of a home.
- Page 26 3/32” (2.4 mm) drill bit and a clearance hole for the cable using a ¼” (6.4 mm) drill bit. 3. Run the cable from the control to the water heater or another control, which ever is closer or more convenient.
- Page 27 Do not attempt to connect the remote controls with the power on to the water heater. There are 120 volt terminals and wiring next to the remote control connections inside the unit. All servicing and wiring must be performed by a certified installer.
- Page 28 The only exception is that only one remote temperature control can be installed. Do not attempt to connect the remote controls with the power on to the water heater. There are 120 volt terminals and wiring next to the remote control connections inside the unit. All servicing and wiring must be performed by a qualified installer.
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Page 29: Operating Instructions
Water heaters are heat-producing appliances. To avoid damage or injury there must be no materials stored against the water heater or near the front vent outlet, and proper care must be taken to avoid unnecessary contact (especially by children) with the water heater and front vent outlet. UNDER NO... - Page 30 FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with a direct ignition device, which automatically lights the burner.
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Page 31: Temperature Adjustment
2. Disconnect the electrical supply to the water heater. 3. Shut off the cold water supply to the water heater and open the drain valve to drain the water heater. If the water heater was installed with drain solenoid freeze protection, the water heater will drain automatically when power is disconnected. - Page 32 Bath Controls have a maximum temperature setting of 120°F, while the Main Control has a maximum setpoint of 160°F. 4. To operate the water heater, simply turn any hot water tap on. This will automatically light the burner and provide hot water at the preset temperature. If the optional remote controls have been installed, the green “IN USE”...
- Page 33 7. To display the water flow through the water heater with hot water in use, depress the “H” button for 2 seconds and then simultaneously press the “M” button. (GPM = Display Readout X 0.1).
- Page 34 By setting the thermostat on this water heater to obtain the increased temperature water required by these appliances, you may create the potential for scald injury. To protect against injury, you should install a tempering valve in the water system.
- Page 35 The error messages will display on the monitor and will assist in servicing the water heater. The following is a listing of the error codes that may flash on the remote monitor in case of a malfunction with the water heater. Please quote the code displayed when calling for service.
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Page 36: Maintenance
The EVERHOT® water heater should be checked annually by a qualified technician. maintenance will keep the water heater operating efficiently and help to assure reliable operation and a long service life. - Page 37 (lime). The heat exchanger may occasionally need to be flushed to clear out the lime deposits. Use the following procedure and diagram (fig. 11) to flush the heat exchanger and remove the lime scale. 1. Disconnect power to the water heater. 2. Close valves in the cold water inlet and outlet supply.
- Page 38 11. Allow water to flow out of the hose for 5 minutes to flush vinegar from the water heater. 12. Shut off cold water inlet valve. Remove filter screen and clean out any sediment. Reinstall.
- Page 39 Make sure the gas and electricity is turned on to the water heater. The remote temperature display should have the green light lit when a hot water tap is open and the water heater is operating. Make sure there are no error codes flashing on the display.
- Page 40 SCHEMATIC DIAGRAM OF INTERNAL PARTS...
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Page 41: Xparts List
SECTION X: PARTS LIST Exploded View – Cabinet... - Page 42 Exploded View – Internal Components...
- Page 43 Exploded View – Internal Components...
- Page 44 Exploded View – Electrical...
- Page 45 PARTS LIST Number Description Front Panel Assembly Casing Assembly Wall Installation Bracket Connection Reinforcement Panel Heat Protection Plate Rubber Bushing Front Panel Gasket Front Panel Gasket - Side Front Air Inlet Grill Rubber Bushing Gas Connection (3/4” NPT) Burner Unit Assembly Burner Case Front Burner Case Bottom Panel Burner Air Orifice Plate...
- Page 46 Number 238-44959-00 239-44509-00 239-44510-00 239-44507-00 239-44508-00 Note: When ordering service replacement parts, the full model and serial numbers from the water heater nameplate are required. PARTS LIST Description Anti-Frost Heater Clip Anti-Frost Heater Clip A Anti-Frost Heater Clip Power Supply Harness Fuse Harness 100v Harness Solenoid Valve Harness...