White Outdoor Z - 180, Z - 180L, Z - 200 Operator's Manual
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White Outdoor Z - 180, Z - 180L, Z - 200 Operator's Manual

White Outdoor Z - 180, Z - 180L, Z - 200 Operator's Manual

White outdoor lawn mower operator's manual
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OPERATOR'S MANUAL
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722.
WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
Models
Z - 180
Z - 180L
Z - 200
FORM NO. 770-10104
(10/98)

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Summary of Contents for White Outdoor Z - 180, Z - 180L, Z - 200

  • Page 1 Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722. WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131 CLEVELAND, OHIO 44136-9722 PRINTED IN U.S.A.

  • Page 2: Section 1: Finding Your Model Number

    • Every mower has a model plate. You can locate it by opening the engine cover and looking down at the battery stand. It is located on the rear face of the battery stand. Copy the model number here: WHITE OUTDOOR PRODUCTS COMPANY P.O. BOX 361131...

  • Page 3: Section 3: Important Safe Operation Practices

    SECTION 3: IMPORTANT SAFE OPERATION PRACTICES WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR LAWN MOWER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

  • Page 4: Slope Operation

    2. SLOPE OPERATION • Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
  • Page 5 • Never tamper with safety devices. Check their proper operation regularly. Use all guards as instructed in this manual. • After striking a foreign object, stop the engine, remove the wire from the spark plug and thoroughly inspect the mower for any damage. Repair the damage before restarting and operating the mower.
  • Page 6 Slope Gauge...

  • Page 7: Section 4: Controls

    SECTION 4: CONTROLS PTO Switch Ignition/Light Switch Hour/RPM Meter HOUR/RPM METER The hour/RPM meter is an LCD (liquid crystal display) display that is located on the Right Control Panel. The meter’s display stays on continuously. (See Figure 3) • HOUR METER: The meter functions as an hour meter. The hour value is the number of hours of engine operation.

  • Page 8: Ignition/Light Switch

    IGNITION/LIGHT SWITCH The ignition/light switch is located on the Right Control Panel and is used to start the engine. It is a four position switch. • In the OFF position the engine is not running. (See Figure 5) • In the ON/LlGHT position the engine is running and the Head Light is on. •...

  • Page 9: Throttle Lever And Choke Lever

    THROTTLE LEVER AND CHOKE LEVER PARKING BRAKE The Parking Brake Pedal is located on the left running board next to the Control Tower. (See Figure 8) It is used to engage the Parking Brake. Engage the Parking Brake when the unit is not in use. Brake Pedal Drive Handles...
  • Page 10 When the engine is running, the throttle is set and the Drive Handles are moved from the neutral position, the unit moves in accordance with the driver’s input (push, pull or both). When the driver releases the handles they immediately return towards the neutral position and the unit will slow and stop moving (while the engine continues to run).

  • Page 11: Indicator Panel

    INDICATOR PANEL Low Engine Oil The Indicator panel is located at the top of the Control Tower. (See Figure 10) There are two or three indicator lights on the panel. When the corresponding light is illuminated it indicates: • LOW ENGINE OIL: Stop the tractor immediately and check the engine oil level. Continuing to operate with low engine oil can severely damage the engine.

  • Page 12: Section 5: Operation

    SECTION 5: OPERATION BEFORE OPERATING 1. Study this manual carefully. It has been provided to help you safely operate and maintain this unit. 2. Familiarize yourself with all instruments and controls. 3. Fill the fuel tank according to the engine operator’s manual section. 4.
  • Page 13 STARTING A FLOODED ENGINE If the starter disengages several times prematurely, the engine may become flooded. Use the following steps to start a flooded engine: 1. Position the throttle to the idle position. 2. Put the Choke Lever in the OFF position. 3.

  • Page 14: Quick Reference Chart

    QUICK REFERENCE CHART The Z-series can turn with a zero radius. The Z-series uses the rear tires to turn. When turning with a zero radius, the rear tires are used as the pivot point. A conventional tractor can make a circle but it needs a turning radius, usually based on the distance between the front and rear wheels.
  • Page 15 FULL RIGHT FORWARD AND FULL LEFT BACK = ZERO TURN LEFT RIGHT NEUTRAL AND LEFT FORWARD = RIGHT TURN RIGHT NEUTRAL AND LEFT BACK = REVERSE LEFT TURN FULL RIGHT BACK AND FULL LEFT FORWARD = ZERO TURN RIGHT RIGHT FORWARD AND LEFT NEUTRAL = LEFT TURN RIGHT BACK AND LEFT NEUTRAL = REVERSE RIGHT TURN...

  • Page 16: Driving On Slopes

    DRIVING THE Z-SERIES 1. Start the engine and allow it to idle for a moment. 2. Set the throttle to the fastest position (full open). 3. Release the Parking Brake by depressing the Parking Brake Pedal. 4. Gradually provide input by moving the Drive Handles in the desired direction. Note: The Z-series speed, while driving, is based on the position of the Drive Handles.
  • Page 17 PUSHING YOUR UNIT To push your unit you will have to first relieve the hydrostatic pumps. Follow steps 1 through 6. WARNING: The Hydraulic Relief Levers are near to engine parts that can be HOT. To avoid injury, wait until engine parts have cooled before disengaging. 1.

  • Page 18: Section 6: Adjustments

    SECTION 6: ADJUSTMENTS ADJUSTING THE MOWER DECK HEIGHT 1. Push or pull on the Lift Lever and depress and hold the button. 2. Move the handle up/down to the desired position. 3. Release button at the desired position. ADJUSTING THE SEAT POSITION 1.

  • Page 19: Adjusting Brake Force

    ADJUSTING BRAKE FORCE Frame Measure Gap 1. Place the Z-series on level surface without the brake engaged and place blocks behind the wheels. 2. Turn the engine OFF and remove the key from the ignition. 3. From underneath the Z-series directly behind the caster wheel pivot bar, locate the brake rods. There are two, one on the right and one on the left.

  • Page 20: Steering Adjustment

    STEERING ADJUSTMENT 1. Remove the ignition key from ignition switch. 2. Detach the bottom of the rubber boot cover on the drive handles. 3. Slide the boot cover all the way up (toward the drive handles) to access the drive handle bolts. 4.
  • Page 21 15. With quarter inch by seven inch pins still installed in the top and bottom linkage arms loosen the jam nuts at both the front and rear (A) ends of linkage that runs from bottom linkage arms to hydrostatic pumps. 16.

  • Page 22: Section 7: Lubrication

    SECTION 7: LUBRICATION Use the two tables that follow for lubrication details. The first table is for Oil details and the second table is for grease point information. Check Engine crankcase See Engine Operator’s Manual Section Hydraulic units 50 Hours Grease Point Caster wheels - 3 fittings (1 on each wheel and one on middle of caster...
  • Page 23 GREASE POINT LOCATIONS NOTE: Grease fitting not shown. Located under engine on idler arm. Lift Handle And Deck Lift Pivot (Right & Left) (Access by lifting rear body panel) Steering Linkage Grease Fittings Caster Wheel Spindle Grease Fitting (Found on both left and right caster spindles) Pivot Bar Grease Fitting (Found centered below steering column) Caster Wheel Grease Fitting...

  • Page 24: Section 8: Maintenance

    SECTION 8: MAINTENANCE ENGINE COMPARTMENT The engine is located behind the operator seat. ACCESSING THE ENGINE 1. Slide the seat completely forward. 2. Move the deck lift lever to position 3. 3. Tilt the seat forward. 4. Lift the bar under the rear of the seat and slide the entire seat assembly forward.

  • Page 25: Checking Hydraulic Oil Level

    FUEL TANK The fuel tank filler cap is located on the left-rear fender panel. (See Figure 14). Take the fuel cap off by unscrewing. Fill the gas tank from this point. The fuel tank has approximately a 5.5 gallon capacity. CHECKING HYDRAULIC OIL LEVEL Check the oil level of hydraulic units only when the: •...

  • Page 26: Checking The Hydraulic Oil

    CHECKING THE HYDRAULIC OIL Hydraulic Fill Plug/ Dipstick Knurled Area 1. Flip seat up. (See Figure 15) 2. Clean the area around the Hydraulic Oil Dipstick to prevent debris from entering the crankcase. 3. Wipe clean and fully insert the fill plug/dipstick (screw in). 4.

  • Page 27: Adding Hydraulic Oil

    ADDING HYDRAULIC OIL WARNING: Never overfill the hydraulic units. Damage can result if the oil level is not within the operating range. Hydraulic Fill Plug/ Dipstick Note: When adding hydraulic oil, do so in small quantities and recheck the oil level before adding more. It is important that you do not over fill the reservoir.
  • Page 28 Left Transmission Drain Plug REPLACING THE HEAD LAMP BULB 1. Remove the ignition key from ignition switch. 2. Detach the bottom of the rubber boot cover on the drive handles. 3. Slide the boot cover all the way up (toward the drive handles) to access the drive handle bolts. 4.
  • Page 29 Caution: Do not touch the light bulb. It contains pressurized gas and may explode due to natural body oils that cause the light bulb to overheat. 14. Insert the replacement light bulb into the light fixture. 15. Turn the light bulb assembly clockwise until it locks into place. 16.

  • Page 30: Battery Storage

    CLEAN THE BATTERY Clean the battery by removing it from the unit and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion.

  • Page 31: Section 9: Mower Decks

    SECTION 9: MOWER DECKS The mower deck must be level horizontally (side-to-side and front-to-back) for even cutting. CHECKING THE LEVEL OF THE MOWER DECK - Side to side - Front to Back Measurement Rear Edge 1. Check the rear tires pressure for proper inflation and tracking. 2.

  • Page 32: Leveling The Mower Deck

    LEVELING THE MOWER DECK 1. Lower the mower deck to the L (lock) position. 2. Pull J-Rod out to release hanger bracket and turn J-Rod until J-Rod is against outside of bracket. (Both Sides) (See Figure 21) 3. Remove the left belt cover by removing the wing nut. 4.

  • Page 33: Removing The Mower Deck

    Note: If after a number of attempts to level the mower deck fails to succeed, adjust the retaining arm to their original lengths of 11.125 inches. (See Figure 22) REMOVING THE MOWER DECK WARNING: The cutting blades of the mower deck are sharp and can cause injury. 1.
  • Page 34 Tension Bar 48” and 54” Mower Decks 5. Release the Tension Bar. 6. Push the Tension Bar out of the bracket. 7. Lift the bar over the bracket and allow the bar to rest on the mower deck. 8. Pull the J pin out until the end of the pin is past the bracket. (See Figure 24) J Pin Bracket 9.
  • Page 35 Clutch Pulley Belt 14. Remove the belt from the Clutch pulley.(See Figure 25) 15. From the front of the Z-series, pull the mower deck towards you. This will release the retaining arms from the mower deck. (See Figure 26) Retaining Retaining Bracket 16.

  • Page 36: Installing The Mower Deck

    MOWER DECK BELT ROUTING 48” & 54” Mower Deck INSTALLING THE MOWER DECK Before installing the mower deck on the tractor, route the mower deck belt as shown in MOWER DECK BELT ROUTING. 1. Slide the mower deck under the Z-series. WARNING: Do not touch the muffler cover.

  • Page 37: Removing A Blade

    J Pin Bracket 10. Repeat Step 7 and Step 8 for the other side of the mower deck. 11. From the rear, attach the belt around the Clutch Pulley. 12. Engage tension arm by moving it into the bracket to maintain belt tension. 13.

  • Page 38: Installing A Blade

    INSTALLING A BLADE 1. Install the blade so the cutting edges face the direction of rotation and the wind wings are facing up. 2. Use a 1-1/8 inch socket wrench on the pulley side of the spindle to secure. 3. Tighten the nut to 100 ft-lbs (136 Nm). LUBRICATION OF MOWER DECK Lubricate the mower deck and its parts as required.

  • Page 39: Section 10: Storage

    SECTION 10: STORAGE When storing the Z-series for longer than 30 days, use the following steps: WARNING: Never store the engine with fuel in the tank if it is stored where fuel fumes can reach an open flame, spark or pilot light (e.g., furnace, water heater, or clothes dryer). 1.

  • Page 40: Section 11: Mowing

    SECTION 11: MOWING For best results, consider the following recommendations: • Mow the first two laps with the discharge pointing toward the center. • Mow the next two laps with the discharge pointing outside (away from center) for a balanced cut and improved appearance.

  • Page 41: Section 12: Trouble Shooting Guide

    SECTION 12: TROUBLE SHOOTING GUIDE Trouble Possible Cause(s) Engine fails to start PTO switch engaged. Spark plug wire disconnected. Throttle control lever not in correct starting position. Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Engine runs erratic Unit running in START position.
  • Page 42 NOTES...
  • Page 44 5. The provisions as set forth in this warranty provide the sole and exclusive remedy of White Outdoor Products Company’s obligations arising from the sales of its products. White Outdoor Products Company will not be liable for incidental or consequential loss or damage.

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