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Volvo 740 GL Owner's Manual

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1985 Volvo 740 GL, GLE, Turbo

Contents

A comprehensive index is located at the back of this manual.
Presentation
Instruments and controls
Starting and driving
Service and routine
maintenance
All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Volvo reserves the right lo make model changes at any
time, or to change specifications or design. without notice and without incurring obligation.
pg. 2 Presentation
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VOLVO
740 GL, GLE, Turbo

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Summary of Contents for Volvo 740 GL

  • Page 1 All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. Volvo reserves the right lo make model changes at any time, or to change specifications or design. without notice and without incurring obligation.
  • Page 2 Should you require more detailed information with regard to adjustments or repairs please contact your Volvo dealer. Do not export your Volvo to another country before investigating that country's applicable safety and exhaust emission requirements.
  • Page 3 (the back of the tag is coated with adhesive tape). In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. The central locking system is described in detail in section "Door and locks".
  • Page 4 1985 Volvo 740 GL, GLE, Turbo Instruments and controls pg. 4 Instruments, Switches and controls pg. 5 Instruments, Switches and controls 1 Air louver 2 Headlights, parking lights 3 Turn signals, Cruise Control 4 Hazard warning flashers 5 Instruments 6 Wiper/washer 7 Air louvers file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_01.htm (1 of 25)12/30/2006 7:46:05 AM...
  • Page 5 1985 Volvo 740 GL, GLE, Turbo 8 Heating and ventilation 9 Radio receptacle 10 Cigarette lighter 11 Ash tray 12 Electrically-heated passenger seat 13 Parking brake 14 Hood release handle 15 Control for electrically operated side mirrors 16 Electrically operated windows...
  • Page 6 1985 Volvo 740 GL, GLE, Turbo NOTE: Canadian model speedometers/odometers indicate kilometers only. 1 Voltmeter (Turbo models) 2 Fuel gauge 3 Clock reset knob 4 Quartz crystal clock 5 Speedometer 6 Trip odometer 7 Trip odometer reset knob 8 Odometer...
  • Page 7 Black section: The engine acts as a normally-aspirated engine. Best fuel economy is achieved while driving in this range. Yellow section: The turbo is engaged. Red section: The pressure in the intake manifold is too high. Drive the car carefully to a Volvo dealer file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_01.htm (4 of 25)12/30/2006 7:46:05 AM...
  • Page 8 1985 Volvo 740 GL, GLE, Turbo for inspection. The warning light for boost pressure illuminates when the gauge pointer moves into the red section. pg. 8 Indicator and warning lights 1 (Not connected) 2 (Not connected) 3 (Not connected) 4 (Not connected)
  • Page 9 Fluid level below MIN mark: Do NOT drive. Tow car to shop for check/repair of brake system. Fluid level between MIN and MAX mark: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system.
  • Page 10 Shift indicator light (Manual transmission cars only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 11 1985 Volvo 740 GL, GLE, Turbo control unit. pg. 11 Starting (ignition) switch Starting (ignition) switch/steering wheel lock The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key.
  • Page 12 1985 Volvo 740 GL, GLE, Turbo pg. 12 Turn signals, Hazard warning flasher Turn signals 1 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there. The lever will return to the neutral position when released.
  • Page 13 1985 Volvo 740 GL, GLE, Turbo rapidly than normal. 3 High beam/low beam switch (headlights on). Move the lever towards the steering wheel and release it. 3 Headlight flasher (headlights off). Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released.
  • Page 14 1985 Volvo 740 GL, GLE, Turbo Cruise control (optional) The cruise control switches are located on the turn signal switch lever. To engage and set desired speed: 1. Set switch (1) to ON. 2. Accelerate to desired cruise speed. NOTE: The cruise control cannot be engaged at speeds below 22 mph (35 km).
  • Page 15 1985 Volvo 740 GL, GLE, Turbo WARNING! The cruise control should not be used in heavy traffic or when driving on wet or slippery roads. In case the gear shift is moved unintentionally to Neutral during driving with the cruise control engaged: - depress the brake pedal momentarily, or set the cruise control switch (1) to OFF.
  • Page 16 1985 Volvo 740 GL, GLE, Turbo 5 Windshield wiper/washer. The wiper will make 2-3 complete sweeps after the lever is released. Adjusting washer nozzles The washer jets should spray the windshield as shown. Use the edge of a small screwdriver to adjust the nozzles.
  • Page 17 1985 Volvo 740 GL, GLE, Turbo Headlights and position lights All lights off Parking lights on Headlights and parking lights are on if starting (ignition) switch is in position I or II. If the headlight switch is in position off.
  • Page 18 1985 Volvo 740 GL, GLE, Turbo Rear fog lights The rear fog lights are considerably brighter than the normal tail lights and should be use only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft.
  • Page 19 1985 Volvo 740 GL, GLE, Turbo Rear window demister To operate, depress the switch. The indicator lamp in the switch will come on. The system will be switched off automatically after 10-15 minutes or when the starting (ignition) key is switched off.
  • Page 20 1985 Volvo 740 GL, GLE, Turbo Parking brake (hand brake) The lever is situated between the front seats. The brake is applied to the rear wheels. Always use the parking brake (hand brake) when parking. On hills, also turn the front wheels toward the curb.
  • Page 21 1985 Volvo 740 GL, GLE, Turbo Ash trays To remove the ash trays depress the center spring and remove. pg. 19 Electrically operated windows Electrically-operated windows (GLE and Turbo models) The electrically-operated windows are controlled by switches set in the door armrests. All of the windows can be controlled from the driver's armrest as shown in the above illustration.
  • Page 22 1985 Volvo 740 GL, GLE, Turbo Cut-out switch for electrically-operated rear-door windows If the car is equipped with rear door power windows, this function can be disabled by a switch located on the driver's door armrest. This switch is positioned 90° in relation to the other switches.

  • Page 23: Air Louver

    1985 Volvo 740 GL, GLE, Turbo Depending on which function you select, warm or cool/cold air is distributed to the different parts of the passenger compartment. An additional driver's air louver is located beneath the steering column and can be adjusted upwards, downwards, or closed as desired.
  • Page 24 1985 Volvo 740 GL, GLE, Turbo NOTE: A certain amount of air will always enter through the dash air louvers as long as they are open, independent of the position of the air distribution control. file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_01.htm (21 of 25)12/30/2006 7:46:05 AM...
  • Page 25 1985 Volvo 740 GL, GLE, Turbo pg. 22 Heating and ventilation Heating and ventilation system with air conditioning Air distribution file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_01.htm (22 of 25)12/30/2006 7:46:05 AM...
  • Page 26 1985 Volvo 740 GL, GLE, Turbo NOTE: A certain amount of air will always enter through the dash air louvers as long as they are open; independent of the position of the air distribution control. Close the dash air louvers to obtain maximum air flow to floor or windshield.
  • Page 27 Operating instructions are contained in a separate manual. This manual is placed in the car when the equipment is installed. Your Volvo dealer will be able to assist you with any questions regarding the operation of this equipment. Radio antenna NOTE: Always lower the antenna when entering automatic car wash.
  • Page 28 1985 Volvo 740 GL, GLE, Turbo Because of the limited range of FM signals and the way FM waves are spread, this problem can occur with FM reception. Mountains or similar obstacles can sometimes cause disturbances. file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_01.htm (25 of 25)12/30/2006 7:46:05 AM...
  • Page 29 1985 Volvo 740 GL, GLE, Turbo Body and interior pg. 25 Body and interior The seats, seat belts, doors, etc. are described on the following pages. Rear-view/side-view mirrors Interior light, sun roof Front seats Child safety Seat belts Doors and locks...
  • Page 30 1985 Volvo 740 GL, GLE, Turbo Rear-view mirror A Normal position B Night position, reduces glare from following headlights Manually operated side view mirrors Use the lever to adjust. Never use ice scrapers made of metal as they can easily scratch the mirror surface.
  • Page 31 1985 Volvo 740 GL, GLE, Turbo The sun roof can be used in two ways: as a conventional sliding roof, or the rear edge can be raised or lowered to provide various ventilation positions. Sun roof Depress the button prior to cranking.
  • Page 32 1985 Volvo 740 GL, GLE, Turbo Height adjustment The front section of the driver's seat can be adjusted to three height positions and the rear section to four. Lever forward = front height adjustment Lever rearward = rear height adjustment Do not adjust the seat while driving.
  • Page 33 Be sure you understand them and can use the device properly and safely in this vehicle. If your child restraint requires a top tether strap, consult your authorized Volvo dealer for top tether anchorage and installation information (sedan models only).
  • Page 34 1985 Volvo 740 GL, GLE, Turbo Two lights will be illuminated for 4-8 seconds after the starting (ignition) key is turned to the driving position. One light is located in the instrument panel and one in the console between the front seats.
  • Page 35 As the seat belts lose much of their strength when exposed to violent stretching, they should be replaced after any collision, even though they may appear to be undamaged. Never repair the belt on your own, but have this done by an authorized Volvo dealer only file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_02.htm (7 of 15)12/30/2006 7:46:06 AM...
  • Page 36 1985 Volvo 740 GL, GLE, Turbo During pregnancy Pregnant women should always wear seat belts. Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen. The lap portion of the belt should be located low, as shown in the above illustration.
  • Page 37 1985 Volvo 740 GL, GLE, Turbo CAUTION! The lock buttons should not be in the down position during driving. In case of an accident, this may hinder rapid access to the occupants of the vehicle. (Also see information on "child safety locks" on next page.)
  • Page 38 1985 Volvo 740 GL, GLE, Turbo A The door lock functions normally. B The door cannot be opened from the inside. Normal operation from outside. Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the levers in position B.
  • Page 39 1985 Volvo 740 GL, GLE, Turbo pg. 34 Trunk, Long load storage Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis. etc. file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_02.htm (11 of 15)12/30/2006 7:46:06 AM...
  • Page 40 1985 Volvo 740 GL, GLE, Turbo Trunk light A Light always off. B Light is on when trunk lid is opened. WARNING! When braking rapidly the load could be displaced and cause injury to occupants. Sharp edges on the load should be covered for protection. It is essential that the load be secured safely. Use belts locked around the folded down armrest (see illustration).
  • Page 41 1985 Volvo 740 GL, GLE, Turbo To open the hood Pull the release handle (located under the left side of the dash). Lift the hood slightly, insert a hand under the center line of the hood and depress the safety-catch handle.

  • Page 42: Engine Compartment Light

    1985 Volvo 740 GL, GLE, Turbo Engine compartment light A the light is always off B the light comes on when the hood is opened. pg. 36 Storage spaces file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_02.htm (14 of 15)12/30/2006 7:46:06 AM...
  • Page 43 1985 Volvo 740 GL, GLE, Turbo CAUTION! Packages on the rear window shelf can obscure vision and may become dangerous projectiles in the even of a sudden stop or an accident. Contents Top of Page file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_02.htm (15 of 15)12/30/2006 7:46:06 AM...
  • Page 44 1985 Volvo 740 GL, GLE, Turbo Starting and driving pg. 37 Starting and driving. Break-in period This section on starting and driving contains items such as starting the engine, operating gear selector, towing, trailers. Break-in period Fuel requirements, Refueling Economical driving...
  • Page 45 38 Fuel requirements, Refueling Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet). US and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED".
  • Page 46 1985 Volvo 740 GL, GLE, Turbo economy with gasohol, you should discontinue its use. Take care not to spill gasoline during refueling. Gasolines containing alcohol can cause damage to painted surfaces, which may not be covered under the New Vehicle Warranty.
  • Page 47 1985 Volvo 740 GL, GLE, Turbo On cars with manual transmission, utilize the shift indicator light (S.I.L.). See "Instruments". Other factors which decrease gas mileage are: Worn or dirty spark plugs Incorrect spark plug gap Dirty air filter Incorrect valve clearance...
  • Page 48 1985 Volvo 740 GL, GLE, Turbo operating temperature as soon as possible. This is best achieved by driving with a light foot on the accelerator pedal for a few minutes after starting, rather than prolonged idling. Turbo caution Never race the engine immediately after starting. Oil flow may not reach some lubricating points fast enough to prevent engine damage.
  • Page 49 1985 Volvo 740 GL, GLE, Turbo The overdrive is automatically disengaged when downshifting from 4th gear, but you should always disengage the overdrive manually before downshifting. To improve mileage it is recommended to use the overdrive as much as possible at speeds above 45 mph (70 km/h).
  • Page 50 1985 Volvo 740 GL, GLE, Turbo AW71 transmission (Turbo models) ZF transmission (GL, GLE models) Gear selector positions P park R reverse N neutral D drive 2 intermediate 1 and low P (Park) Use this position when parked with the engine running or stopped.
  • Page 51 1985 Volvo 740 GL, GLE, Turbo D is the normal driving position. Upshifts and downshifts of the forward gears occur automatically and are governed by accelerator pedal position and vehicle speed. Lock-up (GL, GLE models; ZF transmission) With the gear selector in position D (Drive) the lockup device disengages the torque converter at speeds above approx.
  • Page 52 1985 Volvo 740 GL, GLE, Turbo Shift gate: AW71 transmission (Turbo models) The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector. Slightly depressing the selector knob allows selection of positions N, D, 2 and 1.
  • Page 53 1985 Volvo 740 GL, GLE, Turbo 4th gear disengagement: AW71 transmission(Turbo models) The 4th gear is engaged automatically after the transmission has shifted through 1st, 2nd and 3rd gears at certain speeds and loads. By pressing in the button on the side of the selector lever, the 4th gear can be disengaged, thus providing a three-speed transmission.
  • Page 54 1985 Volvo 740 GL, GLE, Turbo pg. 45 Automatic transmission Starting and stopping a car equipped with automatic transmission 1. Fasten the seat belts. 2. Apply the parking brake and press the brake pedal firmly to hold the car (to prevent it from moving when the gear selector is moved).
  • Page 55 1985 Volvo 740 GL, GLE, Turbo pg. 46 Points to remember Cooling system The risk for overheating is greatest, especially in hot weather, when: towing a trailer up steep inclines for prolonged periods at full throttle and low engine rpm.
  • Page 56 1985 Volvo 740 GL, GLE, Turbo WARNING! Do not drive with trunk lid or tailgate open! Poisonous exhaust gases may enter via the open trunk lid or tailgate. If the trunk lid/tailgate must be kept open for any reason, proceed as follows: Close the windows.
  • Page 57 1985 Volvo 740 GL, GLE, Turbo Place heavier cargo at the bottom of load. Observe that center of gravity and handling are influenced by load weight. Increasing load size increases wind resistance and, thus, adversely affects fuel economy. Anchor the cargo correctly with a cord.
  • Page 58 1985 Volvo 740 GL, GLE, Turbo pg. 50 Jump starting CAUTION: Improper hook-up of jumper cables or use of other than 12-volt batteries could result in damage to equipment and/or battery. file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_03.htm (15 of 22)12/30/2006 7:46:07 AM...
  • Page 59 1985 Volvo 740 GL, GLE, Turbo Check that cars are not touching to prevent premature completion of negative circuit. Note position of the battery terminals and using jumper cables, first connect booster battery positive (+) terminal (1) to car battery positive (+) terminal (2).
  • Page 60 "Brake fluid, power steering" section). Fluid level below MIN mark: do not drive. Tow car to shop for check/repair of brake system. Fluid level between MIN and MAX mark: proceed with extreme caution to a Volvo dealer for an inspection of the brake system.
  • Page 61 When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safely Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as Genuine Volvo Accessory.
  • Page 62 Disengage the overdrive (" Avoid overload and other abusive operation. Hauling a trailer affects handling, durability and economy. A trailer air dam (Volvo accessory) will often improve mileage. It is necessary to balance trailer brakes with the towing vehicle brakes to provide a safe stop (check and observe State/Local regulations).
  • Page 63 Before a long distance trip It is always worthwhile to have your car checked at a Volvo dealer before driving long distances. Your Dealer will also be able to supply you with bulbs, fuses, spark plugs and wiper blades for your use in the event that problems occur.
  • Page 64 Check all lights, including high beams. Reflective warning triangles are a legal requirement in some countries. Have a word with your Volvo dealer concerning engine adjustments if you intend to drive in countries where it may be difficult to obtain correct fuel.
  • Page 65 1985 Volvo 740 GL, GLE, Turbo fuse number 5 to disconnect it. See "Fuses" section. Lift the wiper arms away from the windshield. Increase tire pressure to maximum allowed, i.e. 36 psi. Open one of the windows slightly for ventilation.
  • Page 66 1985 Volvo 740 GL, GLE, Turbo Wheels and tires pg. 57 Wheels and tires The handling and riding comfort of the vehicle is dependent on the inflation pressure and the type of tires fitted. Read the following pages carefully. General...
  • Page 67 740. Suitable tire sizes: 185/70R14 (GL, GLE; on all four wheels) or 195/60R15 (Turbo; on all four wheels). No rims from other Volvo models can be used on the 740. Do not mix tires of different design, as this could negatively affect overall tire road grip especially...
  • Page 68 WARNING! Special wheel rims for air dams Only special wheel rims, tested and approved by Volvo, are suitable for use with the air dam installed on the 740. pg. 59 Wheels and tires Checking and correcting tire pressure Check the tire pressure when refueling.
  • Page 69 1985 Volvo 740 GL, GLE, Turbo Contents Top of Page file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_04.htm (4 of 4)12/30/2006 7:46:08 AM...
  • Page 70 1985 Volvo 740 GL, GLE, Turbo In case of emergency pg. 60 In case of emergency Even if you maintain your car in good running condition, there is always the possibility that something might go wrong and prevent you from driving, such as a punctured tire, blown fuse or bulb...
  • Page 71 These pressures should be maintained irrespective of which position on the car the Special Spare tire is used on. In the event of damage to this tire a new one can be purchased from your Volvo dealer. pg. 62 Wheel changing Changing a wheel The spare wheel is located in the trunk, beneath the carpet.
  • Page 72 1985 Volvo 740 GL, GLE, Turbo NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in same location as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
  • Page 73 1985 Volvo 740 GL, GLE, Turbo clockwise and tighten lightly. The bevelled side of the nuts should face the wheel. Lower the vehicle to the ground and alternately tighten the nuts to 63 ft. Ibs. (85 Nm). Install the wheel cap.
  • Page 74 1985 Volvo 740 GL, GLE, Turbo Installation is done by reversing the procedure. Check headlight alignment. pg. 65 Replacing bulbs Replacing bulbs, front Access to the bulbs is obtained from the engine compartment. 1 Switch off the lights and starting (ignition) key.
  • Page 75 1985 Volvo 740 GL, GLE, Turbo pg. 66 Replacing bulbs Replacing tail lamp bulbs All tail lamp bulbs are replaced from inside of trunk. 1. Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the lower edge.
  • Page 76 1985 Volvo 740 GL, GLE, Turbo 2 Back up light 32 (21) 3 Rear turn signal 32 (21) 4 Rear foglamp 32 (21) 5 Tail light 4 (5) 32/3 6 Tail light/brake light (21/5) pg. 67 Replacing bulbs License plate light Slide the bulb housing backwards until it is released from the front edge.
  • Page 77 1985 Volvo 740 GL, GLE, Turbo Engine compartment light Insert a screwdriver and pry off the light assembly. Lift it out to remove. Replace the bulb. Bulbs Power Socket Engine compartment 10 W SV8.5 light Trunk light Depress the catch with a screwdriver and remove the light assembly. Lift it out to remove.
  • Page 78 1985 Volvo 740 GL, GLE, Turbo Interior light and reading lights Take hold of the front section of the light as shown and pull straight down. Replace the blown bulb and check operation before installing the bulb housing. Bulbs Power Socket Interior light 10 W SV8.5...
  • Page 79 1985 Volvo 740 GL, GLE, Turbo NOTE: Do not touch bulb glass with fingers. Grease or oil can damage reflector when heated. Fuse replacement A blown fuse is indicated by the failure of all the units protected by it, and it is caused by overloading the circuits.

  • Page 80: Hazard Warning Flashers

    (see top of fuse)! Spare fuses are located on each side of the fusebox (1x15A, 1x25A, 1x30A). If fuses burnout repeatedly, have the electrical system tested by a Volvo dealer. pg. 71 Fuses...
  • Page 81 25 Rear fog lights 26 (Spare) For more detailed information concerning function and location of relays, fuses, etc., refer to the Volvo Service Manuals. These can be purchased directly using the Service Literature Brochure/Order Form or through your Volvo dealer.
  • Page 82 Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer only. NOTE: The items indicated by an asterisk(*) should be checked by your Volvo dealer only. Condition: Starter fails to operate (or operates very slowly) Possible cause file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_05.htm (13 of 16)12/30/2006 7:46:09 AM...
  • Page 83 1985 Volvo 740 GL, GLE, Turbo Weak battery or dead cell. Loose or corroded battery cable terminals. Open circuit between starting (ignition) switch and starting (ignition) switch terminal on starter. Starter motor defective. pg. 74 Service diagnosis Condition: Starter motor operates but engine does not start Possible cause Intake system leaking.
  • Page 84 1985 Volvo 740 GL, GLE, Turbo Rest pressure incorrect * Should be checked by a Volvo dealer. pg. 75 Service diagnosis Condition: Erratic idle (misfiring) Possible cause Intake system leaking. Spark plugs, high tension leads or distributor cap worn (defective) Worn spark plugs.
  • Page 85 Possible cause Fuel lines leaking. Spark plugs worn. Air filter clogged. Oxygen sensor system faulty * Should be checked by a Volvo dealer. file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_05.htm (16 of 16)12/30/2006 7:46:09 AM Correction Check tightness. Replace plugs. Check/replace.* Check for open circuit or other electrical fault.
  • Page 86 1985 Volvo 740 GL, GLE, Turbo Car care pg. 77 Car care Car care includes not only maintaining the appearance of the car, but also protecting the car exterior from the effects of air pollution, rain and mud. The rustproofing compound under the car should be checked regularly and, if necessary, damaged areas should be repaired.
  • Page 87 Rustproofing, inspection and touching-up Your Volvo was carefully and thoroughly rustproofed at the factory. The underbody and wheelhousings were sprayed with a thick, durable rustproofing compound and the beams, internal cavities and end sections were sprayed with a low viscous, penetrating rustproofing agent.
  • Page 88 1985 Volvo 740 GL, GLE, Turbo a. thin (ML), for seams under the car. b. thin (transparent) for visible pans. c. thick, for parts on the underbody and wheel housing which experience most wear. Parts of the car which may need to be touched up and the rustproofing compound recommended are:...
  • Page 89 Minor scratches can be repaired by using Volvo touch-up paint. NOTE: When ordering touch-up paint from your Volvo dealer, use the paint code indicated on the model plate. The plate is located on the panel above the right-side head lights.
  • Page 90 1985 Volvo 740 GL, GLE, Turbo Apply the rust remover. (Avoid contact with eyes and skin!) Wait a few minutes and then rinse carefully with water and wipe dry. 2 Thoroughly mix the primer and apply it with a small brush.
  • Page 91 1985 Volvo 740 GL, GLE, Turbo 3 If there is a longer scratch, you may want to protect surrounding paint by masking it off. Touching up damaged paint on fender edges and sills Material: Rust remover Primer - spray Surface finish - spray...
  • Page 92 1985 Volvo 740 GL, GLE, Turbo Washing the car The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash with a sponge, and plenty of water, to avoid scratching.
  • Page 93 1985 Volvo 740 GL, GLE, Turbo NOTE: When washing the car, remember to remove dirt from the drain holes in the doors and sills. pg. 83 Automatic car washing, Polishing and waxing, Chromed parts Automatic washing - simple and quick An automatic wash is a simple and quick way to clean your car, but it is worth remembering that it can never be as through as when you yourself go over the car with sponge and water.
  • Page 94 1985 Volvo 740 GL, GLE, Turbo winter. After the car has been washed, apply wax or an anti-rust preparation. Stains on chrome trim can be removed with commercially-available chrome cleaner. Do not use abrasive compounds or steel wool. pg. 84 Cleaning the upholstery Cleaning the upholstery Generally, the fabric can be cleaned with soapy water or a detergent.

  • Page 95: Maintenance Schedule

    1985 Volvo 740 GL, GLE, Turbo Volvo Service pg. 85 Service - an investment! An investment which will pay dividends in the form of improved reliability, durability, and resale value. Maintenance schedule Volvo service Engine compartment Engine oil Exhaust Emission Service...
  • Page 96 1985 Volvo 740 GL, GLE, Turbo A= Adjust (Correct if necessary) R= Replace I= Inspect (Correct or Replace if necessary) L= Lubricate Maintenance Operation EMISSION SYSTEM MAINTENANCE Engine oil and Oil filter Cooling System Hoses and Connections Engine Drive Belts...
  • Page 97 Tire Wear (Align front end if needed.) Check power steering fluid level. BODY Trunk, Hood Hinges and Latches. 1) For detailed information, see 2) Volvo recommends the flame guard be cleaned every 15,000 miles (25,000 km). file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_07.htm (3 of 22)12/30/2006 7:46:11 AM 1985 MAINTENANCE SCHEDULE 600-...

  • Page 98: Instruments

    Your Volvo has passed two major inspections before being delivered to you, according to Volvo specifications. After being driven 600-1,200 miles (1,000-2,000 km), your car should be brought to the Volvo dealer for a service inspection. Engine, manual transmission and rear axle oils will be changed at this time.
  • Page 99 These services are not covered by the warranty. You will be required to pay for labor and material used. Refer to your Warranty booklet for further details. In accordance with Federal Regulations your Volvo is warranted to meet certain Emission Performance Standards. Refer to your Warranty booklet for detailed information.
  • Page 100 1985 Volvo 740 GL, GLE, Turbo pg. 90 Engine Compartment 740 Turbo (B230F-Turbo Engine) 1 Washer fluid reservoir 2 Expansion tank, coolant 3 Oil filler cap, engine 4 Oil dipstick, engine 5 Brake fluid reservoir 6 Oil reservoir, power steering...
  • Page 101 1985 Volvo 740 GL, GLE, Turbo pg. 91 Engine Oil Checking the oil level The oil level should be checked each time you refuel. Be sure the oil level is maintained between the upper and lower marks on the dipstick. Low oil level can cause internal damage to the engine and overfilling can result in high oil consumption.
  • Page 102 1985 Volvo 740 GL, GLE, Turbo WARNING! The oil may be very hot. To add or change engine oil Add oil of the same kind as already used. Capacity: 4.0 US qts = 3.85 liters incl. oil filter. After an oil change, the oil level will lie between the two marks on the dipstick i.e. between MAX and MIN.
  • Page 103 Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements. Volvo does not recommend additional oil additives, as they can adversely affect the engine. Changing oil and oil filter Oil and oil filter are first changed at the 600-1,200 mile (1,000-2,000 km) service. Thereafter, changes...
  • Page 104 Check hoses and connections on distributor vacuum unit, connections on heater control servo systems and hydraulic brake servo. Checking and adjusting idle speed Your Volvo is equipped with an electronically-controlled idle speed system that requires no checking or adjustment. Fuel system cap, tank and lines, and connections The effectiveness of the fuel system to contain hydrocarbons is dependent largely on a leak-free system.
  • Page 105 12 Intercooler LH Jetronic 2.2 fuel system The B230F engine (740 GL, GLE) and the B230F-Turbo engine (740 Turbo) both have the same type of fuel-injection system. The LH Jetronic 2.2 fuel injection system is all-electronic and is microprocessor-controlled. It can continually compensate for variations in engine load, speed and temperature to give the best economy and power.
  • Page 106 1985 Volvo 740 GL, GLE, Turbo This is an emission control system designed to reduce emissions and improve fuel economy. An oxygen sensor monitors the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic unit which continually influences the a frequency valve. This adjusts the air-fuel ratio to provide optimum conditions for combustion and efficient reduction of the three major pollutants (hydrocarbons, carbon monoxide and nitrous gases) by a 3-way catalytic converter.
  • Page 107 1985 Volvo 740 GL, GLE, Turbo The Intercooler Boost System The B230F-Turbo engine with the Intercooler Boost System employs a turbo-compressor to force air into the engine inlet manifold and the Intercooler Boost System to cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold by approx.
  • Page 108 1985 Volvo 740 GL, GLE, Turbo Crankcase ventilation The engines equipped with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders. PCV system, 740 GLE (B230F engine) The PCV nipple in the intake manifold should be cleaned every 60,000 miles (100,000 km).
  • Page 109 1985 Volvo 740 GL, GLE, Turbo The spark plugs should be changed every 30,000 miles (50,000 km). However, city driving or fast highway driving may necessitate changing after 7,500 miles (12,500 km) of driving. When installing new plugs, be sure to fit the right type and use correct torque, see "Specifications".
  • Page 110 1985 Volvo 740 GL, GLE, Turbo Rear axle Capacity: 1.7 US qts (1.6 liters) Oil type: API GL-5(MIL-L-2105 B or C). Viscosity: SAE 90 or 80W/90. Replace: at 600-1,200 mile (1,000-2,000 km)service only. The oil level should be up to the filler plug.
  • Page 111 1985 Volvo 740 GL, GLE, Turbo CAUTION! Oil spilled on a hot exhaust pipe constitutes a fire risk. A Cold transmission: oil temperature +105°F (+40°C). This is a normal temperature for the transmission after idling for about 10 minutes. At oil temperature below +105°F (+40°C), the level may be below the MIN mark.
  • Page 112 Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to a Volvo dealer. Power steering fluid The fluid level should lie between the MIN and MAX marks on the dipstick (cool engine).
  • Page 113 1985 Volvo 740 GL, GLE, Turbo No. Lubricating point 1 Hood lock 2 Hood hinges 3 Door stop 4 Sunroof wind deflector 5 Door lock catch plate 6 Trunk lid lock Key hole 7 Window regulator Locking device (on inside of door)
  • Page 114 1985 Volvo 740 GL, GLE, Turbo pg. 103 Cooling system Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level when filling fuel. The level should be between the "MAX" and "MIN" marks on the expansion tank.
  • Page 115 Belt adjustment and replacement The belts can be difficult to reach and it is advisable to let your Volvo dealer adjust the tension of the file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_07.htm (21 of 22)12/30/2006 7:46:11 AM...
  • Page 116 1985 Volvo 740 GL, GLE, Turbo belts or replace them if necessary. Contents Top of Page file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_07.htm (22 of 22)12/30/2006 7:46:11 AM...
  • Page 117 1985 Volvo 740 GL, GLE, Turbo Specifications pg. 105 Specifications Dimensions and weights Length Width Height Wheelbase Track: front rear Turning circle, between curbs 32.5 ft. 9.9 m Gross Vehicle Weight (GVW): GL/GLE Turbo Capacity weight Permissible axle weight, front:...
  • Page 118 2 Vehicle emission control information Your Volvo is designed to meet all applicable safely and emissions standards, as evidenced by the certification label on the right side of the firewall. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 119 Oils with designation SF/CC and SF/CD comply with these demands. Synthetic or semi-synthetic oils may be used if their specifications comply with the above. Volvo recommends the use of fuel economy improving oils. When using these oils, the Volvo recommended oil change intervals must be followed.
  • Page 120 1985 Volvo 740 GL, GLE, Turbo Rear axle Quality Power steering Quality Brake fluid Brake fluid type DOT 4 NOTE: SAE 15 W/40 oil is recommended for use in severe driving conditions which involve high oil temperatures or excessive oil consumption e.g. mountain driving with frequent deceleration, or high- speed driving.
  • Page 121 1985 Volvo 740 GL, GLE, Turbo All specifications are subject to change without notice. 740 Turbo (B230F-Turbo engine) Liquid-cooled, gasoline, 4-cylinder inline engine. Cast-iron cylinder block with cylinders bored directly in block. Aluminum-alloy cylinder head with single overhead camshaft and separate intake and outlet channels.
  • Page 122 1985 Volvo 740 GL, GLE, Turbo Capacity: Fuel system The engine is equipped with an electronic fuel injection system (type LH-Jetronic 2.2) Ignition system Firing order Ignition setting(cannot be adjusted) Spark plugs: Tightening torque Distributor, direction of rotation * Bosch WR7 DC (or equivalent)
  • Page 123 1985 Volvo 740 GL, GLE, Turbo Ignition setting(cannot be adjusted) Spark plugs: Tightening torque Distributor, direction of rotation * Bosch WR7 DC (or equivalent) All specifications are subject to change without notice. pg. 110 Specifications Power transmission Manual or automatic transmission.
  • Page 124 1985 Volvo 740 GL, GLE, Turbo 2nd gear 3rd gear 4th gear Reverse Rear Axle : Reduction 3.73:1 ratios: Automatic transmission ZF 4HP-22 (with lock-up)(740 GL, GLE) Reduction ratios: 1st gear 2nd gear 3rd gear 4th gear Reverse Rear Axle : Reduction 3.91:1...
  • Page 125 1985 Volvo 740 GL, GLE, Turbo Front end McPherson-type spring and strut suspension. Shock absorbers housed in strut casing. Rack-and-pinion steering. Safety-type steering column. The alignment specifications apply to an unladen car but include fuel, coolant, and spare wheel. Toe-in, measured on the wheel rim: 5/64" +/- 1/64" (2 mm +/- 0.5 mm) tire sides: 3/32"...
  • Page 126 1985 Volvo 740 GL, GLE, Turbo Bulbs Fog lights License plate light Door warning lights Interior light Reading lights, front Engine compartment light Trunk light Glove box light Instrument lighting Lighting control panel A/T selector ashtray, rear Warning lights charging...
  • Page 127 112 Specifications Vehicle Loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label. The label is located on the rear-facing edge of the right front door. This label lists both tire and vehicle design limits. Do not load your car beyond the load limits indicated.
  • Page 128 A Service Manual Brochure/Order Form was placed in the car prior to delivery from the dealer to you. Complete ordering information is provided. Please note that these manuals may be offered for sale by your Volvo dealer. Prices charged by the dealer can vary from those listed in the brochure (according to Federal law).
  • Page 129 1985 Volvo 740 GL, GLE, Turbo Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certified mechanics have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued.

  • Page 130: Air Louvers

    1985 Volvo 740 GL, GLE, Turbo Index pg. 114-115 Specifications Air conditioning Air louvers Alternator, important note Anti-freeze Anti-rust treatment Ash trays Automatic transmission, driving with Automatic transmission, oil Battery Body and chassis Brake fluid Brakes Break-in period Bulb failure warning light...

  • Page 131: Cigarette Lighter

    1985 Volvo 740 GL, GLE, Turbo Chassis number Checking coolant Checking oil Child safety Child safety locks Cigarette lighter Climate control Clock Cold start Cold weather driving Control lights Coolant Coolant, drain Cooling system Cruise control Defroster Demister Diagnosis Dimensions and weights...
  • Page 132 1985 Volvo 740 GL, GLE, Turbo Emergency towing (pulling) Engine number Engine Engine oil Fan belts Fault Tracing Federal Clean Air Act Fog lights Front seats Front wheel alignment Frozen locks Fuel requirements Fuel gauge Fuel tank cap Fuses Gas filler cap...

  • Page 133: Parking Brake

    1985 Volvo 740 GL, GLE, Turbo Instrument lights Instrument and controls Interior light Jack Jump start Keys Kick-down Label information License plate lights Lights Locks Long distance trips Lubrication Lumbar support Maintenance service Manual transmission, driving with Manual transmission, oil...

  • Page 134: Fog Light

    1985 Volvo 740 GL, GLE, Turbo Parking lights Polishing Power steering fluid Power train Radios Rear axle oil Rear foglights Rear view mirrors Rear window demister Rustproofing Rust protection Seat belts Seats Service diagnosis Servicing Shift positions Shop manuals, Volvo...
  • Page 135 1985 Volvo 740 GL, GLE, Turbo Temperature gauge Tire pressure Tires Tire wear indicator Tools Touch up Towing Trailer hauling Transmission oil Trunk Turn signals Type designations Upholstery, cleaning Vehicle identification number Vehicle storage Ventilation outlets VIN (Vehicle Identification Number)
  • Page 136 1985 Volvo 740 GL, GLE, Turbo Wheels and tires Window lifts Windshield washers Windshield wipers Winter driving Wiper blades, replacement WARNING! Detergents and solvents Do not use gasoline containing lead or benzene as a detergent or solvent. Both lead and benzene causes headaches, sickness etc. In sufficiently large doses they can cause damage to the blood forming compounds of the body.
  • Page 137 1985 Volvo 740 GL, GLE, Turbo file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_09.htm (8 of 9)12/30/2006 7:46:13 AM...
  • Page 138 1985 Volvo 740 GL, GLE, Turbo Contents Top of Page file:///K|/ownersdocs/1985/1985_740_GL_GLE_Turbo/85740_09.htm (9 of 9)12/30/2006 7:46:13 AM...

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