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Vermont Castings RHEDV25 Installation Instructions Manual

Vermont castings direct vent installation instructions & homeowner's manual.
Installation Instructions & Homeowner's Manual
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
What to Do if You Smell Gas:
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Immediately call your gas supplier from your
neighbours phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier call the
fire department.
INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Direct Vent Insert
Models: RHEDV25
RHEDV32
RHEDV42
FOR YOUR SAFETY
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS
IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
Installation and service must be performed
by a qualified installer, service agency or
your gas supplier.
C E RT I F I E D
10000801 6/03 Rev. 4

   Related Manuals for Vermont Castings RHEDV25

   Summary of Contents for Vermont Castings RHEDV25

  • Page 1

    Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 INSTALLER: DO NOT DISCARD THIS MANUAL - Leave For Homeowner Direct Vent Insert Models: RHEDV25 FOR YOUR SAFETY OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

  • Page 2: Table Of Contents

    Replacement Parts ... 19 Optional Accessories Remote Controls ... 22 Zero Clearance Kit ... 22 A Trim Options for RHEDV25 ... 22 B Trim Options for RHEDV32 ... 26 C Trim Options for RHEDV42 ... 34 Warranty ... 38 Table of Contents...

  • Page 3: Insert Applications

    Installation & Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. FOR U.S. Installations follow local codes and/or the current National Fuel Gas Code ANSI Z223.1.

  • Page 4: Fireplace & Trim Dimensions

    T - Firebox width at insert depth(S) 4 = BSL Trim U - Firebox depth at insert back height (V) 5 = BXL Trim V - Insert back height RHEDV25 26 " 38 " 29 " 43 " 1105 mm 25 "...

  • Page 5: Mantels, Gas Specifications, Gas Inlet & Manifold Pressures, High Elevations, Preparation, Gas Line Installation

    Immediately call a qualified service technician to inspect the unit and replace any part of the control which has been under water. RHEDV25 / RHEDV32 / RHEDV42 Certified To ANSI Z 21.88-2002 / CSA 2.33-2002 Vented Gas Fireplace Heaters...

  • Page 6: Fan Removal Instructions

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert 1/2" Gas Supply 1/2" x 3/8" Reducer 3/8" x 3/8" Shut Off Valve 3/8" Nipple FP1278 Fig. 1 Typical gas supply installation. Always check for gas leaks with a mild soap and water solution. Do not use an open flame for leak testing.

  • Page 7: Installation Of Trim Switch For Rn/rp Gas Valves, Adjustment Of Levelling Bar, Venting And Installation

    Installation of Trim Switch for RN/RP Gas Valves 1. Thread wire through openings on the right side of fireplace. Do not cut wire or insulation on metal edges. 2. Slide switch assembly from the back, between subframe and trim, then fasten the screw. (Fig. 5) 3.

  • Page 8: Liner Installation

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert 4. The chimney must be clean and in good working order and constructed of noncombustible materials. 5. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney. 6.

  • Page 9: Ceramic Refractory Installation

    Flue Collar Plate Move Back FP1281 Fig. 10 Remove flue collar plate assembly. Damper Unit Fig. 11 Apply high temperature sealant to end of collar. Damper Front Frame Unit Fig. 12 Fasten with two clamps, adjust fastener plate all the way back.

  • Page 10: Venting Components

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Venting Components 8" x 12" Vent Termination Kit Model: HEDVT (8" x 12") (Fit typical 8" x 12" and 9" x 13" flue tile) Kit Includes: A - 8" x 12" Vent Termination (x1) B - Stainless Steel Clamps (x4) C - Hardware Package (x1) High Temperature Sealant...

  • Page 11: Louvre Removal, Glass Cleaning, Glass Frame Removal

    General Glass Information Only ceramic glass approved by Vermont Castings, Majestic Products may be used for replacement on this unit. 1. The use of substitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. 3.

  • Page 12: Large Lava Rock Placement, Flame Adjustment, Temperature Adjustment, Flame Characteristics

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Burner Lava Rock Placement LG279 Fig. 18 RHEDV25 log and lava rock placement. Burner Lava Rock LG280 Placement Fig. 19 RHEDV32 log and lava rock placement. Front Lava Rock Placement LG281 Fig. 20 RHEDV42 log and lava rock placement.

  • Page 13: First Firing

    3/8" - 1/2" SIT Pilot Fig. 24 Correct pilot flame appearance. RHEDV25/32 Fig. 25 Correct burner flame appearance for RHEDV25 and RHEDV32 models. RHEDV42 Fig. 26 Correct burner flame appearance for RHEDV42. 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert...

  • Page 14: Lighting & Operating Instructions

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A.

  • Page 15

    Troubleshooting the Gas Control System NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. SYMPTOM 1. Spark ignitor will not light A.

  • Page 16

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Troubleshooting the Gas Control System NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: Before doing any gas control service work, remove glass front. Symptom 1.

  • Page 17

    Troubleshooting the Gas Control System START Gas Supply On Pilot Lights With Piezo Ignitor Pilot Stays Lit Pilot Lights Main Burner System OK. 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert Honeywell Millivolt Valve CHECK Supply Line Hooked Up Shutoff Valve Open Lockout Has Engaged.

  • Page 18: Brass Cleaning

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out.

  • Page 19

    22a/b Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. RHEDV25/32/42 Series 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert 4a/b 6/7a/b 24a/b...

  • Page 20

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHEDV25/32/42 Series Ref. Description Log Set Complete Log Ember Front Log Front Left Log Front Right Log Rear Log Top Left Log Top Right Lava Rock (Package) Burner Lava Rock (Package) Burner Complete With Tiles (Nat.) Burner Complete With Tiles (Prop.)

  • Page 21

    RHEDV25/32/42 Series Ref. Description Speed Control Speed Control Knob Glass with Gasket Gasket Glass Frame Window Remote Switch Remote Wire Harness with Terminals Ceramic Refractory Kit Clamp Frame Window 10000801 Vermont Castings, Majestic Products RHEDV Direct Vent Insert (continued) RHEDV25...

  • Page 22: Zero Clearance Kit, A Trim Options For Rhedv25

    Kit when planning out the installation. Follow the instructions supplied with the Zero Clear- ance Kit carefully for proper installation. Optional Accessories A Trim Options for RHEDV25 A1 RHE25SSP, HE25LP Trims For use with RHEDV25 RHE25SSP Small surround, black with thin polished...

  • Page 23: Replacement Parts

    26 " H x 38" W (673mm x 965mm). LP trim dimensions are for openings smaller than 29" H x 41" W (736mm x 1040mm). A2 HE25FP Trim For use with RHEDV25 HE25FP Flat face louvres with polished window brass trim Trim Assembly 1.

  • Page 24

    Top Louvre Assembly Bottom Louvre Assembly Hinge Fasteners Package (Not Shown) A3 HE25BTKP For use with RHEDV25 HE25BTKP Bay window kit with polished brass trim Do not remove existing glass with frame. Trim Assembly 1. Reposition controls. a. Remove the Fan Speed Control Box (Fig. 30) b.

  • Page 25

    KT210a Fig. 34 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. Fig. 35 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets. Fig. 36 Attach magnets and brass trim to the steel frame. Fig.

  • Page 26: B Trim Options For Rhedv32

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert A4 Riser Kits For use with RHEDV25 (Refer to Page 34, Figure 55) 1. Install the unit according to Homeowner’s Manual. 2. Install the trim according to Installation Instructions. 3. Remove the two (2) screws at the bottom of the trim.

  • Page 27

    Trim Top Channel Trim Side Channel Deflector Trim Top Screw Trim Framing Inner Sides Fig. 41 RHESSD and RHESLD trim assembly. A flat louvre kit OR a bay window kit need to be chosen to complete the installation. Frame Mounting General Information The Decorative Front Frame should be installed last after all other work, such as gas connections, venting,...

  • Page 28

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. Key Description Trim Frame Top, Flat Black Trim Frame Left, Flat Black...

  • Page 29

    B2 RHEBSL & RHEBXL Trims For use with RHEDV32 Trim Assembly RHEBSL 1. Install trim channels (left and right sides). Use two screws to assemble each piece. 2. Slide on the trim top channel and fasten it from the back side. 3.

  • Page 30

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert B3 RHEFA and RHEFP Trims For use with RHEDV32 Trim Assembly 1. Remove the front glass (see "Glass Frame Re- moval" section). 2. Install support window trim channel, top and bottom brass trim by using the shortest black screw. (Fig. 43 &...

  • Page 31

    B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims For use with RHEDV32 HECBTK Cast bay window and grilles in classic black trim kit HECBKMB Cast bay window and grilles in midnight black porcelain enamel trim kit HESBTKP Steel bay window with polished brass and cast grilles in classic black trim kit HEBTKP Steel bay window and bay louvres with polished brass trim kit Install the bay window after all other installation work has been completed, thoroughly checked and tested for opera-...

  • Page 32

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 49. The Honeywell exten- sion pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 49.

  • Page 33

    HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products. ALL repair parts will be available from your local dealer.

  • Page 34: C Trim Options For Rhedv42

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert B5 Cast Trim Options Cast Surround and Flat Face HECBL Cast Surround Black HECBLUE Cast Surround Blue HECCG Cast Surround Charcoal Grey HECGR Cast Surround Green CSSP Polished Brass Small Trim for Cast Surround CSLP Polished Brass Large Trim for Cast...

  • Page 35

    1. Install trim channels (left and right sides) by remov- ing the two screws that hold the side brass trim and put them back to hold both parts. 2. Slide on the trim top channel and fasten it from the back side.

  • Page 36

    Vermont Castings, Majestic Products RHEDV Direct Vent Insert Bottom Decorative Plate Fig. 59 Slide bottom decorative plate under unit floor. RHE42FP Replacement Parts Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.

  • Page 37

    Extension Knobs Fig. 62 Install the knob extensions. (Only for RN/RP models) Hanging Bracket Fig. 63 Hanging bracket alignment. KT210a Fig. 64 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. Fig. 65 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.

  • Page 38: Warranty

    PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY The Vermont Castings , Majestic Products Company (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the...

This manual also for:

Rhedv32, Rhedv42

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