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Installation/Operator's Manual
Model: 1602M
Wood or Coal Gravity Style (Up-Flow) Supplemental Furnace
SAFETY NOTICE:
If this furnace is not properly installed, a house fire may result! For your safety, follow these installation
instructions. Contact local building or fire officials about restrictions and installation requirements in your
area. This furnace must be installed by a qualified technician. Keep these instructions for future reference.
Safety Tested to UL 391
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
USSC
851767 rev 0
1
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Related Manuals for United States Stove NITED STATES STOV 1602M
Summary of Contents for United States Stove NITED STATES STOV 1602M
- Page 1 This furnace must be installed by a qualified technician. Keep these instructions for future reference. Safety Tested to UL 391 United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com USSC...
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Page 2: Disclaimer Notice
INTRODUCTION Thank You for your purchase of a U.S. Stove Wood/Coal Burning Gravity Style (Up-Flow) Furnace. Your decision to buy our Clayton Furnace was undoubtedly reached af- ter much careful thought and consideration. We are very proud you chose this furnace and trust you will receive the comfort and economy that others realize when heat- ing with a U.S. -
Page 3: Chimney Requirements
CHIMNEY REQUIREMENTS A fireclay lined masonry or Class A 103HT All-Fuel Metal Insulated Chimney must be used in all airtight wood fur- nace installations. The minimum recommended flue size for the model 1602 is 6 inches, inside diameter. When mak- ing new chimney installations, always follow the chimney manufacturer’s instructions. -
Page 4: Dampers On Stove Pipes
Though United States Stove Company expressly Does Not recommend the use of its furnaces to be installed and/or used as a free-standing heater, it is possible to achieve a reasonably safe and functional installation IF certain stan- dard procedures are followed. -
Page 5: Combustion Air
INSTALLATION #2 Extending the hot air duct from the furnace into the existing plenum will help direct the flow of air from the furnace as well as the flow in the existing furnace. Ducting entering the existing plenum at an angle (approximately 45 degrees) will facilitate air flow from the furnace while diverting air from the existing furnace. -
Page 6: Door Handles
FURNACE ASSEMBLY INSTRUCTIONS Unpack your Furnace and insure that there is no shipping damage. If damage exist, please contact your dealer im- mediately. Your Clayton Furnace will require some assembly before operation. All needed hardware and components for the following assemblies are included within the parts boxes inside the furnace and in the ash pan. -
Page 7: Spin Damper
SPIN DAMPER Screw the spin draft onto the 3/8” x 2-1/2” carriage bolt followed by the 3/8”-16 lock nut. Then screw the spin draft and bolt into the Combustion Air Inlet allowing approxi- mately 1/2” of the bolt to stick through into the threaded part of the tube. -
Page 8: Wiring Diagram
All electrical connections should be done by a qualified electrician. NOTE: The extra brown wire on the fan center has no use. It should be capped off or removed. The conduit may be cut shorter to provide a cleaner installation FIREBRICK AND BAFFLE REPLACEMENT FIREBOX BRICK REPLACEMENT This furnace comes from the factory with the firebrick in-... -
Page 9: Starting A Wood Fire
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION When you start a fire in the furnace and it reaches op- erating temperature, the blower(s) will come on auto- matically. The snap-disc is adjustable from 100°F(A) to 140°F(E), Each click on the switch is approximately 5°F. It comes from the factory, set at 120°F, setting C. -
Page 10: Operating Notes
If the fire goes out or does not hold overnight, look for: 1. Poor draft. 2. Incorrect damper settings. 3. Improper firing methods for coal being used. 4. More combustion air needed. 5. Coal not sized to the furnace. We recommend 1” to 3”... -
Page 11: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. -
Page 12: Parts Diagram
PARTS DIAGRAM USSC... -
Page 13: Parts Diagram And List
Key Description Feed Door Assy. (w/Rope Gasket) Door Handle Lock Nut, 1/2-13 Washer Spring Handle Feed Door Latch Ash Door Assy. (w/Rope Gasket) Draft Cap Carriage Bolt, 3/8-16 x 2-1/2” Ash Door Latch Hinge Pin, 5/16” x 1” Shaker Handle Bracket, Shaker Handle Ash Pan Grate Retainer... - Page 14 16DIKL FORCED DRAFT BLOWER - OPTIONAL KIT USSC offers a forced induced draft blower kit as an option to upgrade your Clayton furnace. Advantages of the forced draft are quicker recovery and greater turbulence inside the firebox for better mixing of fuel and oxygen. And, it also allows you the furnace to be thermostatically controlled.
- Page 15 Barometric draft regulators are generally available where you purchased your stove or may be ordered directly from United States Stove Company at a nominal charge. USSC This Furnace will accept the installation of a Domestic Hot Water Coil Kit. The U.S. Stove kit is a 1124 Water Coil and it may be purchased from your local dealer.
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Page 16: Stove Operation
Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. An- thracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanli- ness which make it a good choice for the home. However, keep in mind it is a much more difficult fuel to use, requires more care and patience, is not so widely available, and is usually much more ex-... - Page 17 When the fire is well established and the room is be- coming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and controls as the chimney provides the draft necessary to not only exhaust the smoke, but to pull combustion air into the heater as well - and no two chimney’s perform the same.
- Page 18 NOTES USSC...
- Page 19 NOTES USSC...
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Page 20: How To Order Repair Parts
Certification Plate located below the ash door. PART NUMBER PART DESCRIPTION MODEL NUMBER - 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P.O. Box 151 South Pittsburg, TN 37380 (423) 837-2100 Customer Service: (800)-750-2723 • Repair Parts: (888) 299-1440...