True Fitness 350-750 Service Manual
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True Fitness 350-750 Service Manual

True Fitness 350-750 Service Manual

True fitness treadmills service manual
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True Fitness Service
Manual
Treadmills
Models 350-750
True fitness technology, Inc. makes no representations or warranties regarding the
contents of this manual. We reserve the right to revise this document at any time or
to make changes to the product described within it without notice or obligation to
notify any person of such revisions or changes.
© 2004, True Fitness, Inc. All rights reserved. Printed in the United States of
America.
865 Hoff Road. O'Fallon, MO 63366. 1-800-426-6570. Fax 636-272-3026.
www.truefitness.com
Revision 9/2004

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  • Page 1 © 2004, True Fitness, Inc. All rights reserved. Printed in the United States of America. 865 Hoff Road. O’Fallon, MO 63366. 1-800-426-6570. Fax 636-272-3026.
  • Page 2 Treadmill Preventative Maintenance Checklist Run calibration or run a manual program and watch and listen for anything out of the ordinary. Perform a push off test (page T-7) to check for proper lubrication. If excessive friction is found and lubrication doesn’t correct the problem perform the amp draw test (page T1-2) Inspect the belt surfaces, topside should still have texture for grip, bottom should be porous fabric-...
  • Page 3 True Fitness Treadmill Service Manual START Symptom guide Calibration Procedures Diagnostic Procedures Test Procedures Wiring Diagrams Part Manuals Page 1...

  • Page 4: Table Of Contents

    SYMPTOM GUIDE Error Code Definitions ......No Belt Movement Tread Belt Stops During Workout ....Heart Rate Not Working / Erratic Readings .
  • Page 5 Support Services 800-883-8783 Corrective Action • Lube deck with True Fitness liquid silicone lubricant. Inspect wax bar assembly on commercial models, if worn to less that ¼ inch in thickness- replace wax bar. •...
  • Page 6 Symptom Probable Cause ERROR MESSAGES: (cont’d) Belt speed ramping E2 O too fast. OVERSPEED E2 C Micro-controller CALIBRATE cannot adjust belt speed to target. Software error during E3 E EEPROM treadmill startup diagnostics. Treadmill has lost E2 R calibration settings. RECALIBRATE Support Services 800-883-8783 Page 4...
  • Page 7 Symptom Probable Cause Treadmill in need of NO BELT calibration. MOVEMENT Missing command to PWM. Missing/incorrect voltage to motor. Damaged motor. Support Services 800-883-8783 Corrective Action • Run calibration. (page 16) -------- • Is PWM light blinking/ illuminated when fast button is pushed? NO- Check continuity on wire harness, if harness has continuity breaks replace the harness.
  • Page 8 Symptom Probable Cause NO BELT Motor turns but belt MOVEMENT does not. (cont’d) Belt cannot be moved manually- foreign object under belt. Support Services 800-883-8783 Page 6 Corrective Action • Check belt tension. • Set belt tension to 1/8-inch deflection or correct tension can be verified by twisting the belt almost to a 90-degree position.

  • Page 9: No Belt Movement

    Symptom Probable Cause Loose safety key TREADBELT connection STOPS DURING WORKOUT Error Code Belt movement issue displays: Go to page 3 & Page 4. Worn Deck / Belt Occurs when making changes to speed or elevation Overloaded house circuit Continuity, connection to motor Tread belt not centered or...

  • Page 10: Heart Rate Not Working / Erratic Readings

    Symptom Probable Cause Incorrect power source HEART RATE WORKING / ERRATIC READINGS Improper treadmill grounding Improper heart rate receiver mount Defective Chest Strap Defective receiver Radio Frequency Interference Support Services 800-883-8783 Page 8 Corrective Action • Verify that the treadmill is connected to a dedicated line, 15-amp circuit, and not on an extension cord.
  • Page 11 Symptom Probable Cause Improper grounding ELEVATION / Calibration (May cause unit to FUNCTIONAL drift up & down ( E1 ERROR) without command) Unit is stuck at full incline Defective Start Capacitor Defective PWM Support Services 800-883-8783 Corrective Action • Test 110VAC outlet for proper grounding •...

  • Page 12: Speed Fluctuation: E2 Cal

    Symptom Probable Cause SPEED FLUCTUATION Speed Fluctuation E2: CAL (Due to high friction) Speed Fluctuation (Due to Voltage fluctuation) Bad Data Feedback Incorrect Speed Sensor Gap Support Services 800-883-8783 Page 10 Corrective Action • Perform Push Off Test (page 24) •...

  • Page 13: E3: Eprom

    Symptom Probable Cause SPEED FLUCTUATION No Belt Movement S4: Sensor E5: Speed Sensor E2: Overspeed E3: EPROM Error No/Intermittent Tach Feedback Overspeed Error E3: EPROM Error Software error during treadmill startup Support Services 800-883-8783 Corrective Action • Go to page 5, 6. -------- •...

  • Page 14: No Display

    Symptom Probable Cause No power at the 110 NO DISPLAY VAC outlet. No power to the treadmill. No power to the control panel. Support Services 800-883-8783 Page 12 Corrective Action • Check home circuit breaker. Reset as necessary. • Test for 110 VAC at outlet. •...
  • Page 15 Symptom Probable Cause Possible short in CIRCUIT treadmill wiring. BREAKER TRIPS Motor issues. Incline motor drawing treadmill down Bad PWM Too much tension on belt or obstruction belt. Weakened circuit breaker or High belt/deck friction Support Services 800-883-8783 Corrective Action •...

  • Page 16: Soft Select Malfunctions

    Symptom Probable Cause Control Panel Issues Soft Select Malfunctions Mechanical Issues Incorrect/ Missing Count Values Defective Motor/ Start Capacitor Support Services 800-883-8783 Page 14 Corrective Action • Enter calibration mode • Is there a count value displayed in the distance window? If No replace control panel.
  • Page 17 Symptom Probable Cause Soft Select AC Power Issues Malfunctions (continued) Wire Harness Support Services 800-883-8783 • Is AC power LED D3 lit? • No- check F1 fuse. If F1 is good check for AC voltage between TP1 and TP5. If fuse and voltage are good- replace the board. •...

  • Page 18: Calibration Procedures

    Calibration Procedures SS 100 PWM (5-xxxxx to 6-79999 serial numbers) Entering Engineering Mode: With safety key in, power up unit while holding Grade Up and Grade Down keys. Incline will reset to zero. Mode 1: Max Speed Press Select/Enter- 01 (C1 for 450) appears in Distance. Adjust speed using Fast and Slow buttons until 10 or 12 mph Verify speed by counting belt revolutions: 10mph= 102 Belt revs/per min.

  • Page 19: Diagnostics

    DIAGNOSTICS To enter diagnostic mode, press and hold the FAST and SLOW buttons while pushing in the safety key. The control panel will show “Diagnostics”. Press the UP button: Total Hours (in whole hours) Press the UP button: Distance (in miles, two digits past decimal point) Press the UP button: Average Speed (in mph) Error List (This is an error log, but just a list of errors possible on the unit.) S1: Lube...
  • Page 20 Page 18...

  • Page 21: Table Of Contents

    TEST PROCEDURES Grounded Outlet Test Amp Draw Test Speed Sensor Test Voltage to Drive Motor Test Drive Motor Test Drive Belt Tension Test Tread belt Tension Test Incline Potentiometer Calibration Test Voltage to Incline Motor Test Belt / Deck Wear Test (Push Off Test) Page 20 Page 20 Page 21...
  • Page 22 GROUNDED OUTLET TEST This test is very important for optimal HRC and incline operation. Set voltmeter for Volts AC Place 1 lead in the right side of the outlet (hot) Place 1 lead in the ground plug A properly grounded outlet will read 110 VAC AMP DRAW TEST This test is a good indicator of the wear condition of the belt and deck, and the need for lubrication.

  • Page 23: Speed Sensor Test

    SPEED SENSOR TEST This test is used to verify sensor operation in conditions of speed fluctuation, E2: Cal error, S4: Sensor error, E2: Overspeed error or Unsuccessful Calibration. SS100 (Serial numbers 5-xxxx to 6-7999) Set voltmeter to Volts DC. Treadmill power on speed and speed at 0mph Attach voltmeter leads across outside 2 contacts at P2 on PWM With magnet in front of sensor, 0 VDC With no magnet in front of sensor, 3.0 VDC...

  • Page 24: Drive Motor Test

    DRIVE MOTOR TEST This test is used in conditions of No Belt Movement. Unplug treadmill and set voltmeter to volts DC Disconnect motor leads from PWM Place 1 voltmeter lead in each motor wire Gently spin the motor flywheel and check for voltage DC 2-5 VDC means normal motor operation 0 VDC means motor malfunction DRIVE BELT TENSION TEST...

  • Page 25: Voltage To Incline Motor Test

    INCLINE POTENTIOMETER CALIBRATION TEST This test can correct E1: Minimum conditions and aid in diagnosis of incline problems with finding zero or target incline. SS100 and SS90 Set voltmeter to Ohms (Ω) with treadmill unplugged from wall Place 1 voltmeter lead on pin 3 (Blue) and 1 lead on pin 2 (Orange) Check for 800 Ohms SS90 Only: In calibration mode before pressing Start, the Distance window displays the incline number.
  • Page 26 Belt / Deck Wear Test This is a simple physical test to gauge the general level of friction present between the deck and belt. 1. While the treadmill is not running, inspect the condition of the underside of the tread belt. The fabric should be soft and porous.
  • Page 27 WIRING DIAGRAMS 350 Gray 350 Black 450/500/700 500CI/750CI 750 NON/P Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 25...
  • Page 28 350 Gray Wiring Diagram Page 26...
  • Page 29 350 Black Wiring Diagram Page 27...
  • Page 30 Wiring Diagram Page 28...
  • Page 31 450/500/700 Wiring Diagram Page 29...
  • Page 32 500CI/750CI Wiring Diagram Page 30...
  • Page 33 500CI/750CI Wiring Diagram Page 31...
  • Page 34 Wiring Diagram Page 32...

  • Page 35: Parts List

    Model 350-450 Parts List 350, P, HRC 350PB, HRCB 400, P, HRC 450, P, HRC (SS100-SS90) Page 41 Page 34 Page 37 Page 39 Page 33...
  • Page 36 CONTROL PANEL 350 Board Only (98- Present) (98-PRESENT) (HARDWARE) OVERLAYS SPEED SENSOR DATA CABLE DRV MTR DRV BELT ELEVATION MTR Page 34 350P, HRC 350 P, HRC PARTS LIST PART # DESCRIPTION 70186311 350 P Board Only 70186310 350 HRC Board Only 70186401 350P CONTROL PANEL 70186402 350HRC CONTROL PANEL 70185400 HRC RECEIVER ASSY.
  • Page 37 ELEVATION RACK 70184401 ELEVATION RISER ASSY. 70176700 MOLDED WHEEL 70182300 INCLINE RISER BOLT 5/16- 18 X 1 1/4 70115200 INCLINE RISER WASHER 3.8 I.D. X 7/8 O.D. 70209900 INCLINE RISER NUT 5/16- 18 AUTOMATION GR. POWER CORD 70253100 9FT. POWER CORD 70008200 STRAIN RELEIF BUSHING ON / OFF SWITCH 70251100 ROCKER ON/OFF SWITCH...
  • Page 38 PEDESTAL FRAME Page 36 70212300 HANDRAIL ASSY. 70212400 HANRAIL ASSY. R.H. GRAY 70185100 LOWER HANDRAIL BUSHING 1/4- 20 X 3 3/4 70198900 LOWER HANDRAIL BUSHING 3/8 OD X 1" 70183101 H/BAR NUT PLATE 70157000 PED. STAR WASHER 1/4 I.D.INTERNAL TOOTH WASHER 70186600 PEDESTAL WELDMENT 70179901 STRAP CLAMP PED.
  • Page 39 PART # CONTROL PANEL (350B) Board Only 70237311 70237310 70242000 70242001 70150000 70185400 70245100 70177400 OVERLAY 70242010 70242011 (99-PRESENT) 70244200 70013500 SPEED SENSOR 70243203 70243300 DATA CABLE 70264100 70264000 70190100 DRV MTR 70245600 DRV BELT 70127500 ELEVATION MTR 70186800 (HARDWARE) 70183200 70183600 70116700...
  • Page 40 (NEW STYLE) POWER CORD ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK FRONT ROLLER (ADJUSTABLE) REAR ROLLER STRADDLE COVERS PEDESTAL Page 38 70176700 MOLDED WHEEL 70182300 INCLINE RISER BOLT 5/16X1 1/4 70115200 INCLINE RISER WASHER 3/8 I.D. 70209900 INCLINE RISER NUT 5/16-18 70253100 9 FOOT POWER CORD 70008200...
  • Page 41 Control Panels 7T007500 7T007501 7T007502 7T007503 7T008000 7T008001 Overlays 7T010201 7T010200 7T014200 7T007400 7T008500 7T013900 Filter 7T014800 7T014000 7T014100 Choke 7T014400 Inductor 7T014900 Data Cable 7T007600 Drive Motor 7T007800 7T014300 Drive Belt 7T008400 Elevation Motor 7T009600 7T009700 7T014500 Power Cord 7T009800 400P, HRC PARTS LIST...
  • Page 42 On/Off Switch Circuit Breaker Tread belt Deck Front Roller Rear Roller Straddle Covers Hardware Kit Heart Rate Strap Safety Key Page 40 7T014600 Power Cord 400 AC220V 1.5MM 2800MM 7T009900 On/Off Switch 7T010000 Circuit Breaker 7T014700 Circuit Breaker 400 10A 220V 400RFMB Series 7T008300 Tread belt 7T008600...
  • Page 43 PART # CONTROL PANEL (SS100) 70120000 70120100 70175900 (450's) Board Only 70132418 70132417 70132416 70161011 (97-98 STYLE) (OVERLAYS) 70161013 70161012 (99-PRESENT) 70242110 70242111 70242112 (SS100) 70113900 (SS90) 70132500 70013500 SPEED SENSOR (SS100 STYLE) 70104200 70154800 (SS90 STYLE) 70243200 70243300 DATA CABLE 70337900 70337800 DRV MTR...
  • Page 44 ELEVATION RACK WHEEL POWER CORD ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK FRONT ROLLER (SS100-NARROW) (96-xxxx - 99) (99-81023G TO) (PRESENT) REAR ROLLER STRADDLE COVERS PEDESTAL (98 style) (99- 00 style) FRAME Page 42 70118900 TORQUE ARM SWIVEL PIN 70183200 START CAPACITOR FOR INCLINE MOTOR 70013500...
  • Page 45 Model 500-550 Parts List 500, P, HRC (SS100-SS90) 500Z & ZT, P, HRC 540, P, HRC, CI (NON Z) 540Z, ZT, P, HRC, CI 550, P, HRC 550z, P, HRC, CI 550 ZTX, P, HRC, CI Page 44 Page 48 Page 51 Page 54 Page 57...
  • Page 46 CONTROL PANEL 500 Boards Only (SS90) Up to 98 with a letter 500 (99 Style Board Only) (98 with a letter) 500A (2000) Style Board Only OVERLAY (SS100 OVERLAY) (98 OVERLAY) (99 OVERLAY) (98 with a letter) (2000 STYLE) (SS100) Page 44 500P, HRC (SS100-SS90)
  • Page 47 SPEED SENSOR DATA CABLE (SS100) DRV MTR (SS100) DRV BELT ELEVATION MTR ELEVATION RACK WHEEL / BOLTS (NEW STYLE) POWER CORD 70183500 500CI PWM [96-80000]-[98-80000]SS95 70154800 SPEED SENSOR ASSY.-SS100 70243200 SS90 SPEED SENSOR NEW STYLE 70119400 DATA CABLE-SS100 NON, P, HRC 70120400 LOWER WIRE HARNESS-SS100 70337900...
  • Page 48 ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK (SS100) (DECK HARDWARE) FRONT ROLLER (SS100) HARDWARE - ADJ. REAR ROLLER (SS100) STRADDLE COVERS Page 46 70251100 ON/OFF SWITCH 70261000 220V ON/OFF SWITCH 70017200 15 AMP CIRCUIT BREAKER 70159400 TREADBELT 70058100 STRETCH-TREADBELT 70058200 ORTHO-TREADBELT-20X108 ROL-TOP 70068500...
  • Page 49 PEDESTAL (SS100) ('98 STYLE) ('99-'00 / '98 W/LETTER) 70233300 FRAME LUBRICATION FRAME LUBRICATION 70122200 PEDESTAL ASSEMBLY-VINYL 70070200 HANDLEBAR 70155900 PEDESTAL SCREW 70013500 HANDLEBAR SCREWS #10-32X3/8 70179600 PED.-WELDMENT 500NON,P,HRC '98 70179500 PED.-WELDMENT 500CI '98 PED.-WELDMENT 500 NON,P,HRC '99-'00 70233400 PED.-WELDMENT 500CI '99-'00 70204200 RAM RAILS NON CHR 70155200...
  • Page 50 CONTROL PANEL (500ZT's) Overlay Only Z also (500ZT'S) BOARDS ONLY (500ZT EX'S) BOARDS ONLY International SAME PANELS AS NEW 500ZT SERIES. 500 ZT SERIES SPEED SENSOR DATA CABLE 500 ZT SERIES DRIVE MOTOR DRV BELT Page 48 500Z & ZT, P, HRC PARTS LIST PART # DESCRIPTION...
  • Page 51 ELEVATION MTR 70113200 70183200 70115500 70116700 70013500 70118900 70121000 70120500 ELEVATION RACK 70281002 70154600 POWER CORD 70253100 ON / OFF SWITCH 70251100 CIRCUIT BREAKER 70017200 TREADBELT 70159400 (ZT) 70321600 DECK 70157900 (ZT) 70324300 FRONT ROLLER 70255400 70352200 70190900 REAR ROLLER 70157400 STRADDLE COVERS 70162110...
  • Page 52 RAMRAILS PEDESTAL (ZT) FRAME (ZT) LUBRICATION Page 50 70030900 DBL SIDE STICK TAPE 3/8 X 1/16 X 108FT 70243400 BLUE TAPE-STR. CVR. 1/2 X 150FT. ROLL 70086700 6X1 SRADDLE COVER SCREW 70330800 LEFT RAM RAIL 70330900 RIGHT RAM RAIL 70325000 PEDESTAL- WELDMENT/ROUNDED 70336900 500ZT...
  • Page 53 540P, HRC, CI CONTROL PANEL PART # 70237419 70237421 70237420 70237614 70290110 70289310 70289410 70290310 70177400 70150000 70132500 70013500 SPEED SENSOR 70243200 70243300 DATA CABLE 70337900 70337800 70337700 70104000 DRIVE MOTOR 70325500 70125700 70155200 70176000 70013500 70125500 70115200 70125600 DRV BELT 70006300 ELEVATION MTR 70113200...
  • Page 54 ELEVATION RACK POWER CORD ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK FRONT ROLLER REAR ROLLER Page 52 STRADDLE COVERS 70115500 CLEVIS PIN 3/8x1 1/2 70116700 COTTER PIN 1/16 Dia x 1 5/16 70013500 SCREW 10-32 x 3/8 PPH TFSBO 70118900 TORQUE ARM SWIVEL PIN 70121000...
  • Page 55 70030900 70243400 70086700 RAMRAILS 70274105 70210600 70280600 PEDESTAL 70288600 70156900 FRAME 70289700 70155200 70020200 70019300 70086700 AUTO WAXER 70280800 70019300 LUBRICATION 70348900 70349000 TAPE, 3/8x1/16x108ft. DBL stick-49 BLUE TAPE -STR. CVR. 1/2x150ft roll 6X1 DRYWALL SCREW CHR RAM RAIL #10x3/4 PPH TEK Screw-bo NON CNR RAILS(RAM) PEDESTAL- WELDMENT/ROUNDED RUBBER WEAR STRIPS...
  • Page 56 CONTROL PANEL (540Z's) Overlay only (540ZT's)Overlays only (540ZT'S)BOARDS ONLY 540ZT EX'S BOARDS ONLY International ALL 540ZT PANEL ARE THE SAME AS THE REG, 540Z OVERLAY 540 ZT SERIES SPEED SENSOR DATA CABLE ALSO FOR 540ZT DRIVE MOTOR Page 54 540Z, ZT, P, HRC, CI PARTS LIST PART # DESCRIPTION...
  • Page 57 70013500 70125500 70115200 70125600 DRV BELT 70006300 ELEVATION MTR 70113200 70115500 70116700 70013500 70118900 70121000 70120500 ELEVATION RACK (ZT) 70281003 70154600 POWER CORD 70253100 ON / OFF SWITCH 70251100 CIRCUIT BREAKER 70017200 TREADBELT 70290000 70289900 (ZT) 70321800 70321900 DECK 70288900 (ZT) 70324400 FRONT ROLLER...
  • Page 58 REAR ROLLER STRADDLE COVERS (ZT) RAMRAILS PEDESTAL (ZT) FRAME (ZT) LUBRICATION Page 56 70275500 REAR ROLLER 70263900 STRADDLE COVER/ALUM. 54 1/2" 55 70343700 540ZT PLASTIC STRAD. CVRS. 70327002 Plastic Insert 70343901 540ZT Alum Side Covers 70030900 3/8X1/16X108FT ROLL DBL. SIDE STICK T 70243400 BLUE TAPE - STR.
  • Page 59 PART # CONTROL PANEL 550 Board Only 70237519 70237518 70237610 70279200 70279100 70279000 OVERLAY 70279201 70279101 70150000 70279001 70132500 70183500 SPEED SENSOR 70243200 DATA CABLE 70337900 70337800 70337700 DRV MTR 70325500 DRV BELT 70006300 ELEVATION MTR 70113200 70121000 ELEVATION RACK 70281003 POWER CORD 70253100...
  • Page 60 STRADDLE COVERS PEDESTAL FRAME LUBRICATION Page 58 70352000 REAR ROLLER 70162109 LT. AND RT.ALUM. STRADDLE COVER 70277600 PEDESTAL-WELDMENT/ROUNDED 70276000 ADJ. FR. ROLLER FRAME/WELDMENT 70348900 LUBE STICK 70349000 SILICONE PACKET (1 APPLICATION)
  • Page 61 550Z, P, HRC, CI PART # CONTROL PANEL BOARD ONLY 70298217 70298218 550Z ONLY 70298613 70292415 70334400 70334500 70329900 70331000 70132500 70013500 SPEED SENSOR 70243200 70243300 DATA CABLE 70337900 70337800 70337700 DRIVE MOTOR 70325500 DRV BELT 70006300 ELEVATION MTR 70113200 70183200 70115500 70116700...
  • Page 62 POWER CORD ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK FRONT ROLLER REAR ROLLER STRADDLE COVERS RAMRAILS CARRIAGE ASSY. 550Z CI PEDESTAL FRAME LUBRICATION Page 60 70253100 POWER CORD 9FT. 70251100 ROCKER ON/OFF SWITCH 70017200 15 AMP CIRCUIT BREAKER 70276800 22X119 3/4 2PLY TREADBELT 70276900 Belt Seig 22x119 3/4 550 Ortho...
  • Page 63 550 ZTX, P, HRC, CI PART # CONTROL PANEL (550ZTX's) Overlay only 70292415 70292413 70292414 Control Board Only 70298216 70298215 70298611 International Version 70298256 70298255 70298651 Panel Assy. 70299007 70298707 70329900 70342900 Speed Sensor 70243200 DATA CABLE 500zt 70341300 DRV MTR 70341500 70293002 DRV BELT...
  • Page 64 TREADBELT DECK FRONT ROLLER REAR ROLLER STRADDLE COVERS RAMRAILS PEDESTAL FRAME LUBRICATION Page 62 70322000 22"X124" TREADBELT 70322100 ORTHO BELT FOR THE 550ZTX CI AND O 70324500 FLEX DECK 70232700 Bumper 70352400 ADJ. FRONT ROLLER 70352000 REAR ROLLER 70343800 ALUM. STRADDLE COVER RH & LH 70330800 LH RAM RAIL 70330900...
  • Page 65 Model 600-750 Parts List 600, P, HRC 600Z / 700Z, P, HRC 700, P, HRC (SS100-SS90) 700A, P, HRC 725 P, HRC 750, P, HRC, CI Page 64 Page 67 Page 70 Page 73 Page 76 Page 79 Page 63...
  • Page 66 CONTROL PANEL (600) Board Only OVERLAY SPEED SENSOR DATA CABLE DRV MTR DRV BELT ELEVATION MTR Page 64 600P, HRC PARTS LIST PART # DESCRIPTION 70237412 600NON Board Only 70237411 600P Board Only 70237410 600HRC Board Only 70269900 600NON DOT PANEL 00-PRESENT 70269901 600P DOT PANEL 00-PRESENT 70150000...
  • Page 67 70125700 70120500 ELEVATION RACK 70281002 70154600 70122800 POWER CORD 70282900 70303700 ON / OFF SWITCH 70251100 CIRCUIT BREAKER 70017200 TREADBELT 70159400 DECK 70157900 70020200 BUMPER KIT 70155200 70020200 70232700 70086700 FRONT ROLLER (ADJUSTABLE) 70255400 70188500 70185300 70256800 70190900 REAR ROLLER 70157400 70158900 70159000...
  • Page 68 REHAB RAILS REHAB HARDWARE PEDESTAL FRAME AUTO WAXER LUBRICATION Page 66 70274401 REHAB HANDRAIL ASSY. - CHR 70157000 WASHER - INTERNAL STAR 70013500 SCREW 10-32 X 38 PPH 70104000 SCREW # 10 X 1/2 PPH TEK 70122800 SCREW 1/4-20 X 1 SOCKET HEAD CAP 70064500 PLASTIC PLUG 70264600...
  • Page 69 600Z/ 700Z, P, HRC PART # CONTROL PANEL (600Z's) Overlays only 70327510 70327511 Board Only 600Z 70328011 70328010 International 70328051 (700Z's) Overlays only 70292412 70292411 70292413 Board Only 700Z 70298412 70298214 70298213 International 70298452 70298254 70298253 70290601 70294301 70294302 70343000 70342900 SPEED SENSOR 70243200...
  • Page 70 ELEVATION RACK POWER CORD ON / OFF SWITCH CIRCUIT BREAKER TREADBELT DECK FRONT ROLLER REAR ROLLER STRADDLE COVERS RAMRAILS Page 68 70121000 LOWER LIMIT SWITCH 70281002 600Z ELEVATION RISER ASSY. 70281003 700Z ELEVATION RISER ASSY. 70303700 12' POWER CORD 70251100 ON/OFF ROCKER SWITCH 70017200 15 AMP CIRCUIT BREAKER...
  • Page 71 PEDESTAL 70325100 FRAME 70262405 70276003 AUTO WAXER 70280800 LUBRICATION 70348900 70349000 Replacement Pedestal 70325103! PEDESTAL WELDMENT 600Z WLD/RND ADJ. ROLLER FRAME 700Z FRAME W/ ADJ. FR. ROLLER AUTOWAXER LUBE STICK SILICONE PACKET (1 APPLICATION) Page 69...
  • Page 72 CONTROL PANEL (SS100) (97-98 STYLE) Board Only (99-PRESENT) (DOT Control Board) OVERLAY (SS100 STYLE) (97-98 STYLE) (99-PRESENT) (SS100) (96-800000-) (PRESENT) Page 70 SPEED SENSOR (SS90 STYLE-98-) 700P, HRC (SS100-SS90) PARTS LIST PART # DESCRIPTION 70119300 700NON SS100 PANEL 95-96 70119900 700P SS100 PANEL 95-96 70179700 700HRC SS100 PANEL 95-95...
  • Page 73 (99-PRESENT) 70243201 DATA CABLE 70337900 70337800 DRV MTR 70325600 70263500 70155300 70146500 DRV BELT 70127600 ELEVATION MTR 70171500 (HARDWARE) 70126200 70118900 70115500 70116700 70022600 70121000 70018100 70120500 ELEVATION RACK 70176700 (BEFORE AUG99) 70003100 AFTER AUG., 99) 70176701 70174300 POWER CORD 70282900 70008200 ON / OFF SWITCH...
  • Page 74 FRONT ROLLER (NON-ADJ.) (ADJ. NOV.-00) REAR ROLLER STRADDLE COVERS RAMRAILS PEDESTAL AUTO WAXER LUBRICATION Page 72 70158000 DECK 70086700 DECK SUSP. BLOCK SCREW6X1 70020200 DECK SCREWS 10/32X1 1/4" 70150800 FRONT ROLLER ASSY, 700 W/SS100 70164700 FRONT ROLLER 8 MAGNET/NON ADJ 70265300 FRONT ROLLER ADJ.-NOV.2000 70005600...
  • Page 75 700A, P, HRC PARTS LIST WEIGHT PART # DESCRIPTION 70298413 700A NON Board Only 70237517 700A P Board Only 70237516 700A HRC Board Only 70311700 700A DOT PANEL ASSY. 70312100 700A P 70312000 700A HRC 70240505 EXTRUSION PANEL CLIP28 3/4" LG 70020300 SCREW 6-32x3/8 PPHMS BLK OX 70182800...
  • Page 76 70006300 10lbs. 70113200 70183200 70013500 70115500 70116700 70013500 70118900 70121000 70125700 70120500 26lbs. 70281003 70122800 70303700 70125700 70013500 70251100 70017200 9lbs. 70317400 60lbs. 70276700 70020200 70158600 70019300 9lbs. 70275200 70352400 70157000 70185300 70256800 13lbs. 70275500 Page 74 70159000 DRIVE BELT ELEVATION MOTOR INCLINE START CAPACITOR SCREW FOR CAP.
  • Page 77 70158900 BOLT HEX HEAD TAP, Gird 5-5/16 70162109 STRADDLE COVER/ALUM. 54 1/2" 55 70031200 TAPE 1/2"x18yd. Adhesive 70030900 TAPE, 3/8x1/16x108ft. DBL stick-49 70243400 BLUE TAPE -STR. CVR. 1/2x150ft roll 70086700 6x1 DRYWALL SCREW 70274105 CHR RAM RAIL 70280600 NON CHR RAIL (ram) 70210600 #10x3/4 PPH TEK Screw-boo 70277601...
  • Page 78 PART # CONTROL PANEL (98 STYLE) Board Only (99-00 STYLE) Board Only OVERLAYS (98 STYLE) ( 99- 00 STYLE) SPEED SENSOR DATA CABLE Page 76 DRV MTR 725P, HRC PARTS LIST DESCRIPTION 70132412 725 NON CONTROL Board Only-SS90 (98) 70132411 725P CONTROL Board Only-SS90 (98) 70132410 725HRC CONTROL Board Only-SS90 (98)
  • Page 79 70325600 70125700 70125600 70125500 70115200 70219601 DRV BELT 70127600 ELEVATION MTR 70171500 (HARDWARE) 70183600 70118900 70183200 70013500 70121000 70125700 70120500 ELEVATION RACK 70281002 70122800 70116900 70176700 70003100 70176701 70174300 POWER CORD 70282900 ON / OFF SWITCH 70251100 CIRCUIT BREAKER 70017200 70213100 TREADBELT 70214400...
  • Page 80 (AFTER NOV.00) REAR ROLLER STRADDLE COVERS RAMRAILS PEDESTAL AUTO WAXER 70239800 LUBRICATION Page 78 70265300 FRONT ROLLER 70207800 ROLLER SCREW 3/8-16X3/4 70283700 ROLLER BOLT 3/8-16X3 LG. 70115200 ROLLER WASHER 3/8 IDX7/8 OD 70253700 3/8 NYLOC NUT 70186000 REAR ROLLER 70188600 REAR ROLLER BOLT 70162106 STRADDLE COVER...
  • Page 81 PART # (99-PRESENT) 70237524 BOARD ONLY 70237525 70237613 GRAY MACHINES ONLY! 70219310 BOARD ONLY 70176910 70185400 70245100 70182800 OVERLAY (98 STYLE) 70216212 70216211 70177011 (99-PRESENT) 70242510 70242511 70242610 70183500 70183502 70264800 70013500 SPEED SENSOR 70243201 70243300 DATA CABLE Verify config. 70286700 70337700 Verify config.
  • Page 82 DRV BELT TREADBELT DECK ELEVATION MTR (HARDWARE) ELEVATION RACK POWER CORD ON / OFF SWITCH CIRCUIT BREAKER FRONT ROLLER REAR ROLLER Page 80 70125700 10-32X1/4 SCREW 70219701 MOTOR ISOLATION KIT (750) 70127600 260J10 POLY-V-BELT 70214500 TREADBELT/SIEGLING E5X23X129 70169400 DECK 32 1/2 X 56 70020200 DECK SCREW 10 X 1 1/4 70183400...
  • Page 83 70170900 STRADDLE COVERS 70171800 70243400 70086700 70030900 RAMRAILS 70165100 70210600 PEDESTAL 70233601 70156900 70269800 70019300 FRAME 70227501 70155200 70020200 70164500 AUTO WAXER 70167000 70019300 70342000 LUBRICATION 70348900 70349000 1/2INTERNAL TOOTH STAR WASHER RT. AND LT. STRADDLE COVER BLUE TAPE, STR CVR 1/2 X 150 FT ROLL 6 X 1 DRYWALL SCREW DOUBLE STICK TAPE 3/8 X 1/16 X 108 Ft RAM HANDLE BAR...

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