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Troy-Bilt 204 Operator's Manual
Troy-Bilt 204 Operator's Manual

Troy-Bilt 204 Operator's Manual

Troy-bilt chipper shredder vacuum operator's manual
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Safety • Assembly • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty
OPERATOR'S MANUAL
Chipper Shredder Vacuum - Model 204
IMPORTANT
READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law
(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester
for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland,
Ohio 44136-0019.
FORM NO. 769-00170F
PRINTED IN U.S.A.
TROY BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
5/23/2007

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Summary of Contents for Troy-Bilt 204

  • Page 1 Safety • Assembly • Operation • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL Chipper Shredder Vacuum - Model 204 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
  • Page 2: Table Of Contents

    Table of Contents Troubleshooting ... 1 Safety Labels ... 13 Parts List ... 14 Warranty ... Back Page www.troybilt.com Customer Support TROY-BILT LLC P. O. BOX 3 6 1 1 3 1 CLEVELAND, OH 44136 330-558-7220 800-828-5500...
  • Page 3 NOTES Use this page to make notes and write down important information.
  • Page 4: Safe Operation Practices

    DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can Safe result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
  • Page 5 Operation 1. Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening. Contact with the rotating impeller can amputate fingers, hands, and feet. 2. Before starting the machine, make sure the chipper chute, feed intake, and cutting chamber are empty and free of all debris.
  • Page 6: Setting Up Your Chipper Shredder Vacuum

    Setting Up Your Chipper Shredder Vacuum IMPORTANT This unit is shipped without gasoline or oil in the engine. Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operat- ing your machine. NOTE: All references in this manual to the left or right side of the chipper shredder...
  • Page 7 4. a. Remove the two flange nuts, hex bolts and saddle washers which secure the right side of the upper handle to the right side of the lower handle. See Figure 3-4. b. Remove the three hex nuts and bell washers from the weld studs beside the opening on the right side of the chipper-shredder vacuum.
  • Page 8: Know Your Chipper Shredder Vacuum

    Setting Up Your Chipper Shredder Vacuum WARNING Be familiar with all controls and their proper operation. Know how to stop the machine and disen- gage them quickly. Always wear Now that you have set up your yard vacuum for safety glasses during operation, get acquainted with its controls and features.
  • Page 9 Gas and Oil Fill-Up Service the engine with gasoline and oil as instructed in the engine manual. Read instructions carefully. WARNING: Use extreme care when han- dling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running.
  • Page 10: Maintaining Your Chipper Shredder Vacuum

    Maintaining Your Chipper Shredder Vacuum WARNING Always stop engine, disconnect spark plug, and ground against engine before cleaning, lubricating or doing any kind of maintenance on your machine. Lubrication 1. Wheels: Lubricate the rear wheels with light oil once a season. 2.
  • Page 11 3. Remove and set aside the vacuum bag. 4. a. Remove the four self-tapping screws from the bottom of the discharge chute. See Figure 5-3. b. Remove the hex bolt, saddle washer and hex nut from the top and remove the discharge chute assembly.
  • Page 12: Troubleshooting

    Problem Engine fails to start Trouble Shooting Engine runs erratic For repairs beyond the minor adjustments listed here, contact an authorized service dealer. Engine overheats Occasional skips (hesitates) at high speed Excessive Vibration Unit does not discharge Rate of discharge slows considerably or composition of discharged material...
  • Page 13: Safety Labels

    Storing Your Yard Vacuum 1. Clean the equipment thoroughly. 2. Wipe equipment with an oiled rag to prevent rust. 3. Refer to engine manual for correct engine storage instructions. 4. Store unit in a clean, dry area. Do not store next to corrosive materials such as fertilizer.
  • Page 14 Model 204...
  • Page 15: Parts List

    781-0633 Chute Flap Strip 735-0249 Chute Flap 728-0175 Pop Rivet 731-1838A Discharge Chute 764-04001 Bag 631-0086 Nozzle Assembly 731-1831 Nozzle Flap 710-0969 Screw 720-0426 Height Adjustment Knob 10. 732-0754 Spring Lever 781-0702 Index Bracket RH 12. 781-0703 Index Bracket LH 13.
  • Page 16 Model 204 24 27...
  • Page 17 781-0677 Chain Case LH 781-0676 Chain Case RH 754-0457 V-Belt 748-0313 Spacer 741-0413 Hex Flange Bearing 736-0336 Flat Washer 713-0422 Chain 710-0896 TT Screw 1/4-14 x 0.625” 710-0603 Hex Washer Screw 5/16 618-0256 Chipper Shredder Trans. Ass’y. 611-0063 Axle Assembly 734-1804A Wheel 6.0 x 2.0 750-1042 Spacer...
  • Page 18 NOTES Use this page to take notes and write down important information.
  • Page 19 NOTES Use this page to take notes and write down important information.
  • Page 20 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States and/or its territories and possessions, and by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “Troy-Bilt”).