Trane RT-PRC007-EN User Manual

Packaged rooftop air conditioners 27 1/2 to 50 ton - 60 hz voyager commercial

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Packaged Rooftop
Air Conditioners
27 ½ to 50 T on - 60 Hz
Voyager™ Commercial
RT -PRC007-EN
October 2001

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Summary of Contents for Trane RT-PRC007-EN

  • Page 1 Packaged Rooftop Air Conditioners 27 ½ to 50 T on - 60 Hz Voyager™ Commercial RT -PRC007-EN October 2001...
  • Page 2: Introduction

    Through the years, Trane has designed and developed the most complete line of Packaged Rooftop products available in the market today. Trane was the first to introduce the Micro —microelectronic unit controls— and again moved ahead with the introduction of the Voyager Commercial products.
  • Page 3: Table Of Contents

    RT-PRC007-EN Contents Introduction Features and Benefits Application Considerations Selection Procedure Model Number Description General Data Performance Data Performance Adjustment Factors Controls Electric Power Dimension and Weights Mechanical Specifications...
  • Page 4: Features And Benefits

    Features and Benefits Standard Features • Factory installed and commissioned microelectronic controls • Trane 3-D™ Scroll Compressors • Dedicated downflow or horizontal configuration • CV or VAV control • FROSTAT™ coil frost protection on all units • Supply air overpressurization protection on VAV units •...
  • Page 5 400,000 hours of laboratory testing and field operation. This work combined with over 25 patents makes Trane the worldwide leader in air conditioning scroll compressor technology. Chart illustrates low torque variation of 3-D Scroll compressor vs reciprocating compressor.
  • Page 6 10,000 cycles by ANSI Z21.47 . This is the standard required by both UL and AGA for cycle test requirements. Trane requires the design to be tested to 2 times this current standard. The drum...
  • Page 7 Sub-standard parts are identified and rejected immediately. Every unit receives a 100% unit run test before leaving the production line to make sure it lives up to rigorous Trane requirements. Ease of Installation Contractors look for lower installation (jobsite) costs.
  • Page 8 Easy to Service Because today’s owners are very cost- conscious when it comes to service and maintenance, the Trane Voyager was designed with direct input from service contractors. This valuable information helped to design a product that would get the serviceman off the job quicker and save the owner money.
  • Page 9 VariTrac ® RT-PRC007-EN Features and Benefits VariTrac Trane’s changeover VAV System for light commercial applications is also available. Coupled with Voyager Commercial, it provides the latest in technological advances for comfort management systems and can allow thermostat control in every zone served by VariTrac™.
  • Page 10: Application Considerations

    The experience of The Trane Company is that a non-modulating exhaust fan selected for 40 to 50 percent of nominal supply cfm can be applied successfully.
  • Page 11 Actual clearances which appear inadequate should be reviewed with a local Trane sales engineer. When two or more units are to be placed side by side, the distance between the units should be increased to 150 percent of the recommended single unit clearance.
  • Page 12: Selection Procedure

    Selection of Trane commercial air conditioners is divided into five basic areas: Cooling capacity Heating capacity Air delivery Unit electrical requirements Unit designation Factors Used In Unit Cooling Selection: Summer design conditions — 95 DB/ 76 WB, 95 F entering air to condenser.
  • Page 13 30-ton unit operating on 480- volt power. The high heat module — 90 KW or 307 MBh will satisfy the winter heating load of 291.6 MBh. RT-PRC007-EN Selection Procedure Table PD-9 also shows an air temperature rise of 23.6 F for 12,000 cfm through the 90 kw heat module.
  • Page 14: Model Number Description

    Convenience Outlet and Non-Fused Disconnect Switch with External Handle E = Field-Powered 15A GFI Convenience Outlet F = ICS Control Option — Trane Communication Interface, Supply Air Sensing and Clogged Filter Switch G = Ventilation Override H = Hinged Service Access...
  • Page 15: General Data

    4. Refrigerant charge is an approximate value. For a more precise value, see unit nameplate and service instructions. 5. Maximum KW @ 208V = 41, @ 240V = 54. 6. Filter dimensions listed are nominal. For actual filter and rack sizes see the Unit Installation, Operation, Maintenance Guide. RT-PRC007-EN General Data 27 1/2 Ton...
  • Page 16 Table GD-2— General Data — 35-40 Ton Cooling Performance Nominal Gross Capacity Natural Gas Heat Heating Input (BTUH) First Stage Heating Output (BTUH) First Stage Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size (in.) Electric Heat KW Range Capacity Steps: Compressor...
  • Page 17 4. Refrigerant charge is an approximate value. For a more precise value, see unit nameplate and service instructions. 5. Maximum KW @ 208V = 41, @ 240V = 54. 6. Filter dimensions listed are nominal. For actual filter and rack sizes see the Unit Installation, Operation, Maintenance Guide. RT-PRC007-EN General Data 50 Ton 616,000...
  • Page 18: Performance Adjustment Factors

    Table PD-1— Enthalpy of Saturated AIR Wet Bulb Temperature Btu Per Lb. 15.23 15.70 16.17 16.66 17 .15 17 .65 18.16 18.68 19.21 19.75 20.30 20.86 21.44 22.02 22.62 23.22 23.84 24.48 25.12 25.78 26.46 27 .15 27 .85 28.57 29.31 30.06 30.83...
  • Page 19: Performance Data

    1. All capacities shown are gross and have not considered indoor fan heat. To obtain net cooling, subtract indoor fan heat. 2. TGC = Total gross capacity. 3. SHC = Sensible heat capacity. RT-PRC007-EN Performance Data Ambient Temperature — Deg F Entering Wet Bulb Temperature —...
  • Page 20 Table PD-6 — 35 Ton Gross Cooling Capacities (Mbh) TGC SHC TGC SHC TGC SHC 377 310 416 240 459 166 10500 80 383 367 417 296 460 224 398 398 420 351 461 281 419 419 426 409 462 336 387 332 425 258 468 171 12000 80 393 393 427 315 469 236...
  • Page 21 1. All capacities shown are gross and have not considered indoor fan heat. To obtain net cooling, subtract indoor fan heat. 2. TGC = Total gross capacity. 3. SHC = Sensible heat capacity. RT-PRC007-EN Performance Data Ambient Temperature — Deg F Entering Wet Bulb Temperature —...
  • Page 22 Table PD-9 — Electric Heat Air Temperature Rise Total Input 8000 9000 14.2 12.6 21.2 18.9 28.3 25.2 35.4 31.5 — — Notes: 1. Air temperature rise = (KW x 3413)/(scfm x 1.085). 2. All heaters on constant volume units provide 2 increments of capacity. All VAV units provide 1 step of heating capacity. 3.
  • Page 23 Figure PD-2 800 rpm 0% wocfm 750 rpm 700 rpm 650 rpm 600 rpm 550 rpm 500 rpm 450 rpm 400 rpm 2000 4000 RT-PRC007-EN Performance Data Static Pressure (in. wg) 0.75 1.00 1.25 2.30 2.84 3.45 2.58 3.09 3.71 2.88...
  • Page 24 Table PD-13 — Supply Fan Performance — 40 and 50 Ton 0.25 0.50 SCFM BHP RPM RPM BHP 12000 3.02 3.66 13000 3.73 4.40 14000 4.54 5.26 15000 5.46 6.25 16000 6.53 7 .36 17000 7 .72 8.59 18000 9.06 9.97 568 10.91 19000...
  • Page 25 1. Static pressure drops of accessory components must be added to external static pressure to enter fan selection tables. 2. Throwaway filter option limited to 300 ft/min face velocity. 3. Electric Heaters 36-54 KW contain 1 element; 72-108 KW 2 elements. RT-PRC007-EN Performance Data...
  • Page 26 Performance Data Table PD-15 — Supply Air Fan Drive Selections 7 .5 HP 10 HP Nominal Drive Tons 27½T 750* Note: *For YC gas/electrics only. **For TC and TE Cooling only and with electric heat units only. 15 HP 20 HP Drive Drive Drive...
  • Page 27 RT-PRC007-EN Performance Data Table PD-16— Power Exhaust Fan Performance Exhaust External Static Pressure — Inches of Water Airflow High Speed (Cfm) 3500 0.900 4000 0.860 4500 0.820 5000 0.780 5500 0.745 6000 0.700 6500 0.660 7000 0.610 7500 0.560 8000 0.505...
  • Page 28: Controls

    VAV Units Only Sequence of Operation Supply Air Pressure Control Inlet Guide Vane Control Inlet guide vanes are driven by a modulating 2-10 vdc signal from the VAV Module. A pressure transducer measures duct static pressure, and the inlet guide vanes are modulated to maintain the supply air static pressure within an adjustable user-defined range.
  • Page 29 CV heating algorithm is in control until the Morning Warm-up setpoint is reached. The unit is then returned to VAV cooling mode. The RT-PRC007-EN Controls Morning Warm-up setpoint is set at the unit mounted VAV Setpoint panel or at a remote panel.
  • Page 30 UCP and will allow only two steps of heating or cooling. The CTI provides zone temperature control only and is mutually exclusive of the Trane Communications Interface. Control Sequences of Operation Common to Both VAV and CV Units...
  • Page 31 NSB Panel Electronic time clock or field-supplied contact closure TRACER Night Setback Sensors Trane’s night setback sensors are programmable with a time clock function that provides communication to the rooftop unit through a 2-wire communications link. The desired transition times are programmed at the night setback sensor and communicated to the unit.
  • Page 32: Electric Power

    Electrical Service Sizing To correctly size electrical service wiring for your unit, find the appropriate calculations listed below. Each type of unit has its own set of calculations for MCA (Minimum Circuit Ampacity), MOP (Maximum Overcurrent Protection), and RDE (Recommended Dual Element fuse size).
  • Page 33 208/60/3 187-229 3/15 230/60/3 207-253 460/60/3 414-506 575/60/3 517-633 Notes: 1. All customer wiring and devices must be installed in accordance with local and national electrical codes. RT-PRC007-EN Electrical Data Compressor Supply Standard/ Hi-Efficiency (Ea.) (Ea.) 41.9/62.8 269/409 7 .5 22.3/21.5...
  • Page 34: Dimension And Weights

    Figure DD-1 — 27 1/2 - 35 Tons (TC, TE, YC Low Heat) Dimensional Data 1/16 NOTE: The Two Horizontal Power Exhaust Hoods and the three Horizontal Fresh Air Hoods are located side by side. The Fresh Air Hoods (not shown) extend only 23 15/16”...
  • Page 35 Figure DD-2 — 27 1/2 - 35 Tons (YC High Heat) RT-PRC007-EN Dimensional Data 1/16 NOTE: The Two Horizontal Power Exhaust Hoods and the three Horizontal Fresh Air Hoods are located side by side. The Fresh Air Hoods (not shown) only extend 23 15/16”...
  • Page 36 Figure DD-3 — 40-50 Tons (TC, TE, YC Low & High Heat) Dimensional Data 1/16 NOTE: The Two Horizontal Power Exhaust Hoods and the three Horizontal Fresh Air Hoods are located side by side. The Fresh Air Hoods (not shown) only extend 23 15/16”...
  • Page 37: Variable Air Volume Vav

    RT-PRC007-EN Dimensional Data Field Installed Sensors SINGLE SETPOINT SENSOR WITH SYSTEM FUNCTION LIGHTS (BAYSENS021*) PROGRAMMABLE NIGHT-SETBACK SENSOR (BAYSENS020*) Note: 1. Remote sensors are available for use with all zone sensors to provide remote sensing capabilities. (Variable Air Volume VAV)
  • Page 38: Constant Volume Cv

    Note: 1. Remote sensors are available for use with all zone sensors to provide remote sensing capabilities. Dimensional Data Field Installed Sensors PROGRAMMABLE NIGHT-SETBACK SENSOR (BAYSENS019*) (Constant Volume CV) DUAL SETPOINT, MANUAL/AUTOMATIC CHANGEOVER SENSOR WITH SYSTEM FUNCTION LIGHTS (BAYSENS010*) WITHOUT LED STATUS INDICATORS (BAYSENS008*) SINGLE SETPOINT WITHOUT LED STATUS INDICATORS (BAYSENS006*)
  • Page 39 ZONE TEMPERATURE SENSOR W/TIMED OVERRIDE BUTTON AND LOCAL SETPOINT ADJUSTMENT (BAYSENS014) TEMPERATURE SENSOR (BAYSENS016*) Note: 1. Remote sensors are available for use with all zone sensors to provide remote sensing capabilities. RT-PRC007-EN Dimensional Data Integrated Comfort™ System Sensors ZONE TEMPERATURE SENSOR W/TIMED OVERRIDE BUTTONS...
  • Page 40 Table W-1 — Approximate Operating Weights — Lbs. Unit Model **D330 **H330 **D360 **H360 **D420 **H420 **D480 **H480 **D600 **H600 Notes: 1. Basic unit weight includes minimum HP Supply Fan motor. 2. Optional high static and high efficiency motor weights are in addition to the standard motor weight included in the basic unit weight.
  • Page 41: Mechanical Specifications

    Direct-drive, 3600 rpm, suction gas-cooled hermetic motor. Trane 3-D Scroll compressor includes centrifugal oil pump, oil level sightglass and oil charging valve. Each compressor shall have crankcase heaters installed,...
  • Page 42: Unit Options

    Available either field or factory-installed for constant volume units. When installed on a constant volume unit, this LonTalk board will allow the unit to communicate as a Trane Comm5 device or directly with generic LonTalk Network Building Automation System Controls. Stainless Steel Drain Pans...
  • Page 43 Trane Communication Interface (TCI) Shall be provided to interface with the Trane Integrated Comfort™ System and shall be available factory installed. The TCI shall allow control and monitoring of the rooftop unit via a two-wire communication link.
  • Page 44 Mechanical Specifications LP Conversion Kit Field installed conversion kit shall provide orifice(s) for simplified conversion to liquefied propane gas. No change of gas valve shall be required. BAYSENS006* — Zone Sensor has one temperature setpoint lever, heat, off or cool system switch, fan auto or fan on switch.
  • Page 45 (20-60Ton) RT-PRC007-EN...
  • Page 46 For more information contact your local district office, or e-mail us at Since The Trane Company has a policy of continuous product and product data improvement, it reserves the comfort@trane.com right to change design and specifications without notice. RT-PRC007-EN PL -RT-TC/TE/YC-27½...

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