Simplicity 1694433 Operator's Manual

Intermediate snowthrower

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Instructions
Paper Size:
Press:
Bindery:
Covers:
Body:
General:
• 11x17
• Body - 50 lbs brilliant white offset or equivalent
• Cover - on pre-printed two tone "Swash" stock.
• Body - 1 color, 2-sided
• Cover - 1 color, 1 sided
• Saddle stitch, face trim
• FRONT COVER is present at the beginning of the file.
• BACK COVER is the page immediately after the front cover.
• The part number for this manual (typically a 172_____ number) is
located on the front cover.
• This file may contain several manual which differ only by their covers.
See the part number at the bottom of the cover page. .
• The body for all manuals is identical regardless of the cover.
• Odd number pages are always right hand pages, even number pages
are always left hand pages.
• This instruction sheet is NOT part of the manual and must not be
printed.
• Pages labeled "THIS PAGE INTENSIONALLY BLANK" are placement
pages and should NOT be printed.
How to use this file
Operator's Manuals
*if too thick for saddle stitch, tape bind

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Summary of Contents for Simplicity 1694433

  • Page 1 Print Vendor Instructions Paper Size: • 11x17 • Body - 50 lbs brilliant white offset or equivalent • Cover - on pre-printed two tone “Swash” stock. Press: • Body - 1 color, 2-sided • Cover - 1 color, 1 sided Bindery: •...
  • Page 2 THIS PAGE INTENTIONALLY BLANK (FOR PLACEMENT ONLY - DO NOT PRINT)
  • Page 3 1693982 755M, 7HP OHV Snowthrower, Manual Start (Export) 1693983 755E, 7HP OHV Snowthrower, Electric Start 860 Models Mfg. No. Description 1694433 860EI, 8HP OHV Snowthrower, Electric Start 1694434 860MI, 8HP OHV Snowthrower, Manual Start (Export) 1722654-04 Rev 4/2003 TP 100-2490-04-IW-S...
  • Page 4 M A N U F A C T U R I N G , I N C . 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2003, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
  • Page 5: Table Of Contents

    Safety Rules & Information General Operation ...2 Slope Operation ...2 Children...3 Emissions...3 Service & Maintenance ...3 ANSI B71.3-1995 Warnings ...4 Identifications Numbers ...5 Decals ...6 Safety Icons ...7 Features, Controls, & Operation Control Locations ...8 Starting Controls ...10 Ground Speed Controls ...11 Auger Control ...11 Deflector Controls ...11 Scraper Height ...11...
  • Page 6: Safety Rules & Information

    Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 7: Children

    CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them. • Keep children out of the area and under the watchful care of another responsible adult.
  • Page 8: Ansi B71.3-1995 Warnings

    Safety Rules ANSI B71.3-1995 WARNINGS Training 1. Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. 2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
  • Page 9: Identifications Numbers

    Engine RPM XXXX LpA: XXX dB(A) Vibration: XXX m/s² Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997 When contacting your authorized dealer for replace- ment parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer’s identi- fication numbers, and engine serial numbers in the space provided for easy access.
  • Page 10: Decals

    Safety Decals GENERAL This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and safety instructions it contains will provide you with the necessary basic knowl- edge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating...
  • Page 11: Safety Icons

    Warning: Read Operator’s Manual. Read and understand the Operator’s Manual before using this machine. Danger: Thrown Objects. This machine is capable of throwing objects and debris. Keep bystanders away. Warning: Remove Key Before Servicing. Remove the key, disconnect spark plug wire, and consult technical litera- ture before performing repairs or maintenance.
  • Page 12: Features, Controls, & Operation

    Features, Controls, & Operation ALL MODELS BRIGGS & STRATTON MODELS 1,2.. TECUMSEH L-HEAD MODELS TECUMSEH OHV MODELS...
  • Page 13: Control Locations

    CONTROL LOCATIONS Please take a moment and familiarize will better understand the safety and operating instructions provided in this manual. The information below briefly describes the function of individual controls. Starting, stopping, and driving require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.
  • Page 14: Starting Controls

    Engine Controls STARTING CONTROLS See Figures 1 and 2 for the following instructions. Units with Optional Electric Start A. Electric Start Button - The Electric Start Button (A) activates an electric starter mounted to the engine, eliminating the need to pull the starter han- dle.
  • Page 15: Ground Speed Controls

    GROUND SPEED CONTROLS A. Speed Selector - This lever (A, Figures 4 & 5) is used to set the ground speed of the snowthrower. The snowthrower has five forward speeds, 1–5, and two reverse speeds, 1–2. No neutral position or gate is required, since the traction drive design automati- cally provides "neutral"...
  • Page 16: General Operation

    Operation GENERAL OPERATION CHECKS BEFORE EACH START-UP 1. Make sure all safety guards are in place and all nuts, bolts and clips are secure. 2. Check the engine oil level. See your engine Owner’s Manual for procedure and specifications. 3. Check to make sure spark plug wire is attached and spark plug is tightened securely.
  • Page 17: Starting The Engine

    STARTING THE ENGINE 1. Turn the fuel valve (B, Figure 6) to the ON position. 2. Insert the Engine Key (F) into the Engine Key slot and push fully in to the RUN position. 3. Move the Throttle Lever (E) fully up to the FAST posi- tion.
  • Page 18: Operating The Snowthrower

    Operation OPERATING THE SNOWTHROWER 1. Rotate the discharge chute to the desired direction. 2. Set the Speed Selector to the desired forward speed. 3. Fully press and hold the Auger Control (C, Figure 7) on the right-hand grip to begin auger rotation. To dis- engage the auger, completely release the lever.
  • Page 19: Deflector

    DEFLECTOR The distance of the discharged snow is mainly controlled by the position of the deflector (Figure 9). (Engine speed also affects distance of discharge.) The more the deflector is tilted UP, the farther snow will be thrown. Loosen the deflector knob, tilt the deflector UP or DOWN, and then retighten the knob when the desired angle has been chosen.
  • Page 20: Free Wheeling And Traction Drive Lock

    Operation FREE-WHEELING AND TRACTION DRIVE LOCK For easy turning when pushing the snowthrower, you can disengage the traction drive at one or both wheels by using the Traction Lock Pins (See Figures 11 & 12). 1. Turn the unit off, remove the Engine Key, and discon- nect the spark plug wire.
  • Page 21: Regular Maintenance

    1. Place the snowthrower on a level surface. 2. Remove the Pipe Plug (Figure 14). 3. Check the lubricant level. It should be level with the lower edge of the plug opening. If not, add Simplicity Winter Weight Worm Gear Oil (available from your dealer).
  • Page 22: Lubrication

    Maintenance Figure 15. Drive Area Lubrication Points (Bottom Cover Removed) A. Drive Disc C. Hex Shaft B. Frication Disc LUBRICATION General: All moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off belts, pulley grooves, drive disc, and friction disc.
  • Page 23: Storage

    TEMPORARY STORAGE (30 DAYS OR LESS) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation.
  • Page 24: Troubleshooting, Adjustment, & Service Troubleshooting

    Troubleshooting, Adjustment, & Service TROUBLESHOOTING This section provides troubleshooting and service instructions. Locate the problem and check the possible cause/remedy in the order listed. Also, refer to the engine manufacturer’s Owner’s Manual for additional information. For problems not covered here, contact your local deal- PROBLEM Engine fails to start.
  • Page 25 PROBLEM Auger rotates, but snow is not thrown far enough Scraper bar does not clean hard surface. Scraper bar picks up and throws stones on gravel drive. Poor traction Auger does not stop when auger lever is released Snowthrower does not stop when drive lever is released Snowthrower does not drive when drive lever is engaged.
  • Page 26: Speed Selector Pivot Adjustment

    Adjustments SPEED SELECTOR PIVOT ADJUSTMENT The Speed Selector is factory set for optimal perfor- mance at each forward and reverse speed setting. However, if drive system components have been replaced, adjustment may be necessary. Adjust as follows: 1. Move the ground speed control (A, Figure 18) fully forward.
  • Page 27: Discharge Chute Worm Assy. Adj

    DISCHARGE CHUTE WORM ASSEMBLY ADJUSTMENT If the Discharge Chute becomes difficult to rotate or begins to operate erratically, the Worm Assembly may require adjustment: 1. Loosen the adjustment screw under the Worm Assembly mounting area (Figure 20). 2. Slide the Worm Assembly in or out to provide smooth engagement between the worm wire and the slots in the base of the Discharge Chute.
  • Page 28: Drive Belt Adjustment

    Adjustments AUGER DRIVE CLUTCH ROD ADJUSTMENT The auger drive clutch rod should be adjusted so that there is no slack in the rod when moved slightly from side to side. To adjust tension on the rod: 1. Loosen adjustment hex nuts (Figure 22). 2.
  • Page 29: Drive Belt Adjustment

    DRIVE BELT ADJUSTMENT If the auger drive slips (auger slows or doesn't rotate nor- mally while blowing snow), or stays engaged when the control is disengaged — and the auger clutch rod has been properly adjusted — the auger drive belt may be out of adjustment.
  • Page 30: Drive Belt Replacement

    Adjustments & Service DRIVE BELT ADJUSTMENT Adjusting Auger Belt Guide 1. With the Auger Control still fully depressed, adjust the Auger Belt Guide so that there is a 1/64” gap (1/32” Maximum) between the end of the guide and the belt (Figure 27), making certain the guide is NOT putting pressure on the belt.
  • Page 31: Auger Drive Belt Replacement

    DRIVE BELT REPLACEMENT Auger Drive Belt Replacement 1. Remove gas from fuel tank and run engine until it stops running from lack of fuel. 2. Disconnect spark plug wire and fasten it away from the spark plug. 3. Remove belt cover (See Figure 24). 4.
  • Page 32: Roller Chain Replacement

    Service ROLLER CHAIN REPLACEMENT NOTE: This procedure does not apply to models that use an “endless” chain. 1. Remove gas from fuel tank and run engine until it stops running from lack of fuel. 2. Disconnect spark plug wire and fasten it away from the spark plug.
  • Page 33: Specifications

    NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE: 5 HP* Tecumseh Make Tecumseh Model Snow King Horsepower 5 @ 3600 rpm Displacement...
  • Page 34: Replacement Parts & Accessories

    Replacement Parts & Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer. Always use genuine Simplicity Service Parts. MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include:...

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