Related Manuals for Stober Stober CombiDrive CM150/3
Summary of Contents for Stober Stober CombiDrive CM150/3
- Page 1 STÖBER CombiDrive ® SIEMENS Micromaster integrated Installation and Commissiong instructions It ist essential to read and comply with these instructions prior to installation and commissioning! 01/2001...
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Page 2: Table Of Contents
Contents Safety precautions..1 1. OVERVIEW ..2 2. INSTALLATION ..3 3.OPERATING INFORMATION ... 10 4. CLEAR TEXT DISPLAY MODULE & SYSTEM PARAMETERS... 15 5. FAULT CODES ... 30 6. SPECIFICATIONS... 31 7. SUPPLEMENTARY INFORMATION... 34 8. ACCESSOIRES... 37... -
Page 3: Safety Precautions
Breaker - see DIN VDE 0160, section 6.5). The following terminals can carry dangerous voltages even if the inverter is inoperative: -the power supply terminals L1, L2, L3. - the motor terminals U, V, W. Ensure that the inverter’s cover has been fitted correctly before applying mains power to the ®... -
Page 4: Overview
English 1. OVERVIEW The CombiDrive is an integrated motor/inverter for variable speed applications. ® The inverter is microprocessor-controlled and uses state of the art IGBT technology for reliability and flexibility. A special pulse-width modulation method with ultrasonic pulse frequency permits extremely quiet motor operation. -
Page 5: Installation
2. Installation 2. INSTALLATION WARNING To guarantee the safe operation of the equipment it must be installed and commissioned by qualified personnel only. Take particular note of the general and regional installation and safety regulations regarding work on high voltage installations (e.g. VDE), as well as the relevant regulations regarding the correct use of tools and personal protective gear. -
Page 6: Mechanical Installation
English 2.2 Mechanical Installation Figures 1 and 2 show dimensional information for all CombiDrive Note: ‘Case size’ refers to the type of inverter box mounted on the motor. ‘Motor frame’ refers to the motor frame size only. Remove or tighten down screw-in lifting eyes prior to using the CombiDrive Stable foundations or mounting conditions, exact alignment of the motors and a well-balanced transmission element are essential for quiet, vibration-free running. -
Page 7: Installation Notes
2. Installation ® CombiDrive – Dimension qx = Max. dimension; Given either through the inverter or through the fan cowl. Motor-type output rating 71 K 71 L 80 K 80 L Motor-type output rating 71 L 80 K 80 L 90 K 90 L 100 K... -
Page 8: Electrical Installation
English 2.3 Electrical Installation Remove the four M5 cross-head screws on the inverter's cover to access the electrical terminals (see Figure 3 and Figure 4). Notes: Refer to the electrical data table for cable sizes (see section 6). We recommend introducing a `drip loop' when connecting the mains and control cables (see Figure 5). - Page 9 Use a 4 - 5 mm cross-tip screwdriver to tighten the terminal screws. 2.3.2 Control Cable Connections CAUTION The control and power supply cables must be laid separately. They must not be fed through the same cable conduit/trunking. Use screened cable for the control lead.
- Page 10 English 2. Installation 1.8 mm max. Figure 4b: Connecting Control Wires to PL800 Figure 2: Cable Connections with Drip Loop © STÖBER plc 1998 05.02.01...
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Page 11: Block Diagram
2. Installation 2.3.3 Block Diagram V: 0 - 10 V 2 - 10 V I: 0 - 20 mA 4 - 20 mA 24 V Power supply for PI feedback transducer or other load PI -ve Input PI +ve Input Relay... -
Page 12: Operating Information
English 3. OPERATING INFORMATION WARNING The equipment must not be switched on until after its cover has been fitted and the cover screws have been tightened to the correct torque. After the power has been turned off, you must always wait one minute so that the dc-link capacitors can discharge. - Page 13 3. Operating Information Using a combination of the internal potentiometer and a run/stop switch: Connect a run/stop switch between DIN1 (pin 5) and P15+ (pin 8) on PL800 (see Figure 4a) if forward rotation is required. If reverse rotation is required instead, connect the switch to DIN2 (pin 6) instead of DIN1.
- Page 14 English 3.6 If the Motor Does Not Start Up Check the LEDs on the side of the inverter: CombiDrive LED State Green Yellow Mains power on, CombiDrive CombiDrive Flashing Flashing Current limit warning CombiDrive Flashing Flashing Motor overtemperature Other fault (e.g. tripped) Flashing Mains undervoltage Mains supply fault (e.g.
- Page 15 P061 (value = 012 or 013) P210 P220 Descriptions of all closed loop control parameters are provided in section 4. For further detailed information about PI operation, refer to the Siemens DA 64 Catalogue. © STÖBER plc 1997 P202 –...
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Page 16: Clear Text Display Module & System Parameters
English 4. CLEAR TEXT DISPLAY MODULE & SYSTEM PARAMETERS 4.1 Clear Text Display Module (OPm2) This section only applies for users who intend using the optional Clear Text Display module (OPm2) to control the operation of the CombiDrive The OPm2 module provides a multi-language user-friendly interface to the CombiDrive driven and provides information in simple text form. - Page 17 4. Clear Text Display Module & System Parameters 4.2 System Parameters The parameters listed here can only be accessed via the OPm2 or a serial link to the CombiDrive CombiDrive is to be operated only using analogue control within the 0 - 50 Hz frequency range then access to ®...
- Page 18 English Parameter Function P003 Ramp down time (seconds) P004 Smoothing (seconds) P005 Digital frequency setpoint (Hz) P006 Frequency setpoint source selection 05.02.01 4. Clear Text Display Module & System Parameters Range Description / Notes [Default] 0 - 650.00 This is the time taken for the motor to decelerate from maximum frequency [25.00] (P013) to standstill.
- Page 19 4. Clear Text Display Module & System Parameters Parameter Function P007 Keypad control P009 Parameter protection setting P011 Frequency setpoint memory P012 Minimum motor frequency (Hz) P013 Maximum motor frequency (Hz) P014 Skip frequency 1 (Hz) P015 Automatic restart after mains failure.
- Page 20 English Parameter Function P018 Automatic restart after fault P019 Skip frequency bandwidth (Hz) P020 Flying start ramp time (seconds) P021 Minimum analogue frequency (Hz) P022 Maximum analogue frequency (Hz) P023 Analogue input type P024 Analogue setpoint addition 05.02.01 4. Clear Text Display Module & System Parameters Range Description / Notes [Default]...
- Page 21 4. Clear Text Display Module & System Parameters Parameter Function P027 Skip frequency 2 (Hz) P028 Skip frequency 3 (Hz) P029 Skip frequency 4 (Hz) P031 Jog frequency right (Hz) P032 Jog frequency left (Hz) P035 Reverse motor direction P041 Fixed frequency 1 (Hz) P042 Fixed frequency 2 (Hz)
- Page 22 English Parameter Function P051 Selection control function, DIN1 (terminal 5), fixed frequency 3 or binary fixed frequency bit 0. P052 Selection control function, DIN2 (terminal 6), fixed frequency 2. or binary fixed frequency bit 1. P053 Selection control function, DIN3 (terminal 7), fixed frequency 1 or binary fixed frequency bit 2.
- Page 23 4. Clear Text Display Module & System Parameters Parameter Function P061 Selection relay output RL1 P062 Electro-mechanical brake option control P063 External brake release delay (seconds) P064 External brake stopping time (seconds) © STÖBER plc 1997 Range Description / Notes [Default] 0 - 13 Value Relay function...
- Page 24 English Parameter Function P065 Current threshold for relay (A) Slip compensation (%) P071 Slip limit (%) P072 P073 DC injection braking (%) P074 t motor derating P077 Control mode 05.02.01 4. Clear Text Display Module & System Parameters Range Description / Notes [Default] 0 - 99.9 This parameter is used when P061 = 9.
- Page 25 4. Clear Text Display Module & System Parameters Parameter Function P078 Continuous boost (%) P079 Starting boost (%) P081 Nominal frequency for motor (Hz) P082 Nominal speed for motor (RPM) P083 Nominal current for motor (A) P084 Nominal voltage for motor (V) P085 Nominal power for motor (kW/hp)
- Page 26 English Parameter Function P093 Serial link timeout (seconds) P094 Serial link nominal system setpoint (Hz) P095 USS compatibility P099 Communication adapter type P101 Operation for Europe or USA P111 Inverter power rating (kW/hp) P112 Inverter type P113 COMBIMASTER model P121 Enable/disable RUN button P122 Enable/disable...
- Page 27 4. Clear Text Display Module & System Parameters Parameter Function P123 Enable/disable JOG button P124 Enable/disable P125 Reverse direction inhibit P131 Frequency setpoint (Hz) P132 Motor current (A) P134 DC link voltage (V) P135 Motor RPM P137 Output voltage (V) P140 Most recent fault code P141...
- Page 28 English Parameter Function P203 I gain (%) P205 Sample interval (x 25 ms) P206 Transducer filtering P207 Integral capture range (%) P208 Transducer type P210 Transducer reading (%) P211 0% setpoint P212 100% setpoint P220 PI frequency cut-off P331 Analogue mode P332 Fine adjustment (%) P700...
- Page 29 4. Clear Text Display Module & System Parameters Parameter Function P910 Local/Remote mode P918 P922 Software version P923 Equipment system number P927 P928 P930 Most recent fault code P931 Most recent warning type P944 Reset to factory default settings P947 P958 P963 P967...
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Page 30: Fault Codes
Check the settings of the bus master and P091 - P093. Check whether the timeout interval is too short (P093). Check that the power supply is supplying enough voltage to the inverter. Check the entire parameter set. Set P009 to `0000' before power down. -
Page 31: Specifications
6. Specifications 6. SPECIFICATIONS CSA-single-phase device Model Motor frame size: 4 pole Motor output rating: Operating input voltage: Operating input frequency: Output frequency: Output frequency with. OPm2 or serial link: 4 pole Input current: Main fuse: Min lead cross-section: CSA-three-phase device Model Motor frame size: 4 pole... - Page 32 English Input frequency: Power factor: Output frequency range: Resolution: Overload capability: Protection against: Additional protection: Analogue Input: PI Input: Analogue setpoint resolution: Setpoint stability: Motor temperature monitoring: Ramp times: Control outputs: Interface: Inverter efficiency: Operating temperature: Storage/transport temperature: Humidity: Installation height above sea level: Degree of protection: Protective separation of circuits: Electro-magnetic compatibility (EMC): See section 7.3...
- Page 33 Data format conforms to the VDI/VDE directive 3689 ‘PROFIBUS Profile for Variable Speed Drives’. Can be configured easily using Siemens COM ET 200, COM ET Windows or S7 Manager software. Simple integration into a SIMATIC S5 or S7 PLC system using specially designed functional blocks (S5) and software modules (S7).
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Page 34: Supplementary Information
English 7. SUPPLEMENTARY INFORMATION 7.1 Application Example Setup procedure for a simple application Application requirements: CombiDrive used: ® Procedure: 7.2 USS Status Codes The following list gives the meaning of status codes displayed on the OPm2 when the serial link is in use and parameter P001 is set to 006: Message OK Slave address received... - Page 35 7. Supplementary Information 7.3 Electro-Magnetic Compatibility (EMC) Class 2: Filtered Industrial (Class A) This level of performance will allow the manufacturer/assembler to self-certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system.
- Page 36 English 7.5 User's Parameter Settings Record your own parameter settings in the table below: Parameter Your Default setting P000 P001 P002 10.0 P003 25.0 P004 P005 50.00 P006 P007 P009 P011 P012 0.00 P013 50.00 P014 0.00 P015 P016 P017 P018 P019 2.00...
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Page 37: Accessoires
8. Accessoires Control box (Steuerbox) for CombiDrive ® integrated / connection diagram Function Dir. of rotation / r.p.m, Dir. of rotation / r.p.m, Dir. of rotation Dir. of rotation r.p.m r.p.m. Notes: Since the terminals are equipped with wire protection, multi-core wire should be twisted to fit the terminals. - Page 38 8.2 Clear text Display Module (Opm2) in IP55 housing see chap. 4.1. This section only applies for users who intend using the optional Clear Text Display module (OPm2) to control the operation of the CombiDrive The OPm2 module provides a multi-language user-friendly interface to the CombiDrive driven and provides information in simple text form.
- Page 40 Presented by: STÖBER ANTRIEBSTECHNIK GmbH + Co. KG GERMANY Kieselbronner Strasse 12 · 75177 Pforzheim Postfach 910103 · 75091 Pforzheim Fon +49 (0) 7231 582-0, Fax +49 (0) 7231 582-1000 Internet: http://www.stoeber.de / e-Mail: mail@stoeber.de...