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Custom-Engineered, Low-Intensity
Location:
Engineer:
Gas Specs:
QTY.
QTY.
QTY.
QTY.
Before installation and operation of heating equipment, read and understand the
Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
ROBERTS GORDON
the installation and service of gas-fired heating equipment.
© Copyright 2004 Roberts-Gordon
Infrared Heating Systems
Submittal: CRV-Series
Job:
Date:
MODEL NO. CRV
MODEL NO. CRV
MODEL NO. CRV
MODEL NO. CRV
TOTAL INPUT
Installation, Operation and Service Manual.
®
products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in
UNIT INPUT
UNIT INPUT
UNIT INPUT
UNIT INPUT
BTU/HR
Important
Roberts-Gordon
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
Telephone: 716.852.4400
Fax: 716.852.0854
Toll Free: 800.828.7450
www.rg-inc.com
BTU/HR
BTU/HR
BTU/HR
BTU/HR
Roberts-Gordon
76 Main Street West
Unit 10
Grimsby, Ontario L3M 1R6
Canada
Telephone: 905.945.5403
Fax: 905.945.0511
P/N127602NA Rev B 07/04
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Table of Contents
Related Manuals for Roberts Gorden CRV-Series
Summary of Contents for Roberts Gorden CRV-Series
- Page 1 Custom-Engineered, Low-Intensity Infrared Heating Systems Submittal: CRV-Series Job: Location: Engineer: Gas Specs: Date: QTY. MODEL NO. CRV QTY. MODEL NO. CRV QTY. MODEL NO. CRV QTY. MODEL NO. CRV TOTAL INPUT Before installation and operation of heating equipment, read and understand the Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
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Page 2: Standard Parts List
E RI ES UBMI TT AL HE ET STANDARD PARTS LIST Contents of CRV-Series Burner Carton Part No. Description 0270XXXX CRV-Series Burner (Rate and Fuel Varies) 91412200 1/2" Flex Gas Line 013676XX End Vent Plate 01397300 Accessory Package 01361200 Filter Support Disk... - Page 3 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET 91903202 Turnbuckle with Eyebolt 02712100 Universal Shield Support 02751800 Universal Shield with Holes 02751801 Universal Shield 027518SS Universal Shield, Stainless Steel Control Packages and Accessories BZC700 ROBERTS GORDON ®...
- Page 4 ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Pump Packages and Accessories 02719105 EP-100 Pump Package 02719100 EP-100 Pump 02724700 Accessory Package 02716305 EP-201 Pump Package 01312001 EP-201 Pump 01317805 Accessory Package 02712034 EP-203 Pump Package 01312002 EP-203 Pump 01317805...
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Page 5: General Specifications
Aluminium (Optional - 024 Stainless Steel T ype 304). Heater Specifications Ignition Fully Automatic, Three-Try, Direct Spark, Electronic Ignition Control, 100% Safety Shut-Off. General Specifications for CRV-Series heaters are as follows: Heat Input Rate Model (BTUH X1000) CRV-B-2 (NG only) CRV-B-4... -
Page 6: Pump Specifications
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Pump Specifications Pump Dimensional Data (in.) Model EP-100 14.5 EP-201/203 17.75 18.75 EP-301 25.6 24.8 22.7 Pump Specifications Model Horsepower (Hp) Phase Hertz (Hz) Voltage (V) Full Load Amp (Amps) R.P.M. -
Page 7: Clearances To Combustibles
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET CLEARANCES TO COMBUSTIBLES NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the combustion chamber and the tube connect. - Page 8 ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the combustion chamber and the tube connect.
- Page 9 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, elbows, tees and crosses. 2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the combustion chamber and the tube connect.
- Page 10 ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET CRV-SERIES ASSEMBLY OVERVIEW Major Component Descriptions Burner Reflector (Aluminum or Stainless Steel) Alternate overlap as shown on overview. Minimum overlap is 7" (18 cm). Flex Gas Line...
- Page 11 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Major Component Descriptions (Continued) Reflector Joint Reflector End Cap (Aluminum or Stainless Steel) Remove center section to accommodate heat exchanger tube when necessary. Tube and Reflector Hanger with Clamp Package Position this hanger no more than 4"...
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Page 12: Roberts Gordon Ultravac
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Major Component Descriptions (Continued) ROBERTS GORDON ® ULTRAVAC™ Controller ROBERTS GORDON ® ULTRAVAC™ Variable Frequency Drive System Control ROBERTS GORDON ® BZC 700 Controller BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... - Page 13 UBM ITT AL HE ET CRV-Series Assembly Overview BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . © 2004 Roberts-Gordon APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DE SI GN, I NSTALL ATION AND PRODUCT PE RFORMANCE I S AVAIL ABL E UPO N REQUE ST.
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Page 14: Heater Installation
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET HEATER INSTALLATION Critical Hanger Placement Description Part Number Turnbuckle 91903201 S-Hook 91907302 Tube/Reflector Hanger 03090100 BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... -
Page 15: Tube Installation
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Tube Installation Description Par t Number Tube Turnbuckle Tube/Reflector Hanger Coupling and Tube Assembly Close coupling with tab Insert tubes into coupling BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©... -
Page 16: Elbow Package Configuration
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Coupling and Tube Assembly (Continued) Tighten Slide Bar as shown below. Repeat A - D until all tubes are assembled. NOTE: If Coupling is not tight, loss of vacuum can occur. ELBOW PACKAGE CONFIGURATION Elbow Installation Description... -
Page 17: Reflector Installation
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET REFLECTOR INSTALLATION Reflector Installation with Hole Description Par t Number Tube/Reflector Hanger 03090100 Tube 91409XXX Reflector with Hole 02750304 Reflector Installation Description Part Number Reflector Support Package 03050010 U-Clip Package 91107720 Reflector End Cap... - Page 18 ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Reflector, U-Clip and Reflector Support Installation The pictorial drawings of the heater construction in this Section are schematic only and provide a gen- eral guideline of where hangers, reflector supports and U-clips are to be installed.
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Page 19: Burner Installation
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Burner Installation Description Part Number Bolt Burner 0270XXXX Lock Washer Gasket End Vent 013676XX BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©... -
Page 20: Optional Heater Accessories
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL OPTIONAL HEATER ACCESSORIES Tee Installation Description Part Num ber 01330XXX Tube/Reflector Hanger 03090100 Tube 91409XXX Coupling 01312700 Reflector Joint Installation BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... - Page 21 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Reflector Joint Installation (continued) Reflector Joint Detail Reflector Joint Detail BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©...
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Page 22: Reflector Side Extension
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET REFLECTOR SIDE EXTENSION Bracket Installation Description Par t Number Reflector Side Extension Package 02712700 Reflector Side Extension 01368000 Retainer Clips 02751200 Sheet Metal Screws 94118106 Order Separately Reflector Side Extension 01329910 Side Reflector Installation... -
Page 23: Universal Shield
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Universal Shield Universal shields are adjust- able aluminum reflectors that can be angled and height adjusted to direct heat to or away from a desired area. Description Universal Shield Universal Shield with Holes Universal Shield Support Package Tube and Reflector Support Assembly... -
Page 24: Two-Foot Decorative Grille Installation
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET TWO-FOOT DECORATIVE GRILLE INSTALLATION Grille Installation Frame Shield Installation BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... -
Page 25: One-Foot Decorative Grille Installation
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Reflector Side Extension Installation for Decorative Grilles Description Par t Number Reflector Side Extension ONE-FOOT DECORATIVE GRILLE INSTALLATION One-Foot Decorative Grille Bracket Description Part Number Bracket BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©... -
Page 26: Decorative Grille
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Decorative Grille Description Part Number Decorative Grille 8’ x 1’ Joint Piece and Reinforcement Description Par t Number Joint Piece 01365903 Reinforcement 01365902 BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... - Page 27 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET End Piece and Reflector End Cap 90° Elbow BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©...
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Page 28: Protective Grille Installation
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET PROTECTIVE GRILLE INSTALLATION Silicone Cap Installation Silicone Cap Grille Finger Grille End Cap Installation Grille Installation BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... - Page 29 UBM ITT AL HE ET CRV-Series Classic Cast-Iron Components BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . © 2004 Roberts-Gordon APPLI CATIONS, ENGIN EERING AND DETAI LED GUIDANCE ON SYSTEMS DE SI GN, I NSTALL ATION AND PRODUCT PE RFORMANCE I S AVAIL ABL E UPO N REQUE ST.
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Page 30: Pump Installation
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET PUMP INSTALLATION EP-200 Condensate Valve Assembly BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... - Page 31 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET VENTING Vertical Venting Configuration HORIZONTAL VENTING 4" (10 CM) PIPE EP-100 Horizontal Venting Configurations BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©...
- Page 32 ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET EP-200 Series Horizontal Venting Configurations EP-300 Series Horizontal Venting Configurations BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©...
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Page 33: Outside Combustion Air Supply
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET OUTSIDE COMBUSTION AIR SUPPLY Filter Housing Assembly Air Supply Blower Support BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©... -
Page 34: Non-Pressurized Outside Air Supply
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET Pressurized Outside Air Supply Non-Pressurized Outside Air Supply BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... -
Page 35: Gas Piping
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET GAS PIPING Gas Connection with Stainless Steel Flex Gas Connector Shut-Off Valve must be parallel to burner gas inlet. The 2" (50 mm) displacement shown is for the cold condition. This displacement may reduce when the system is fired. -
Page 36: One Zone Operation Without Control Panel
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET WIRING One Zone Operation without Control Panel Description Par t Number SPST Transformer Relay BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL . ©... -
Page 37: Two Zone Operation Without Control Panel
ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET Two Zone Operation without Control Panel Description DPST Transformer Relay BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©... - Page 38 105°C and 600 volts. CRV-Series Burner Internal Ladder Diagram BEFORE IN STALLATI ON AND OPER ATI ON OF HEATI NG EQUIPMENT, READ AND U NDERSTAND T HE INSTALL AT ION, OPERATIO N AND SERVICE MANUAL .
- Page 39 ROBERTS GORDON ® CRV-S E RI ES UBM ITT AL HE ET INTERNAL BURNER DIAGRAM BEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT, READ AND UNDE RSTAND T HE I NSTALL AT ION, O PE RAT ION AND SE RVICE MANUAL . ©...
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Page 40: The Roberts Gordon
ROBERTS GOR DON ® CRV-S E RI ES UBMI TT AL HE ET THE ROBERTS GORDON CORAYVAC ® ROBERTS-GORDON WILL PAY FOR: Within 42 months from date of shipment from Roberts- Gordon, replacement parts will be provided free of charge for any part of the controller which fails due to a manufac turing or material defect.